CA4DF3-13E3-0488型柴油机零件图册.doc

CA4DF3 13E3-0488型柴油机零件图册PARTS CATALOGUE FOR CA4DF3 13E3-0488 DIESEL ENGINES一汽解放汽车有限公司 无锡柴油机厂FAW JIEFANG AUTOMOTIVE COMPANY, LTD. WUXI DIESEL ENGING WORKS一汽解放汽车有限公司无锡柴油机厂FAW JIEFANG AUTOMOTIVE COMPANY,LTD. WUXI DIESEL ENGING WORKS地址：江苏省无锡市塘南一支路9号 STAdd: 9,1 Tangnan Branch Road, Wuxi,jiangsu,P.R.China邮政编码: 214026 电话号码:传真号码:5016785Postcode: 214026 Tel:Fax: 5016785生产许可证编号：XK-06-205-00140 XK-06-205-00244编 写 王世良Editor： Wang Shiliang绘 图 杭州锦绣才因有限公司Drawer： Hangzhou Jinxiu Print Company, LTD. 审 核 陈晓阳 刘高峰 高志宏Examination： Chen Xiaoyang Liu Gaofeng Gao Zhihong审 定 Inspector： 前 言为了使用户了解CA4DF3系列柴油机各零部件之间的安装关系及在订购配件时查阅件号、名称和数量的方便，特编制本零件图册。在您使用本图册时请注意以下说明。 1. 本图册以CA4DF3系列柴油机的基本型为基础编写，适用于CA4DF3-17E3、CA4DF3-15E3、CA4DF3-13E3三大类产品。这三类产品中各机型因功率指标等不同，零件也不尽相同，主要体现在悬置、机体、机油滤清器等零件中。 2. CA4DF3系列柴油机因所配车型或配套厂家不同，各机型所用飞轮壳、飞轮、油底壳、离合器、油标尺、水泵、风扇亦不尽相同。 3. CA4DF3系列柴油机均为排放达到欧产品，因此维修更换时喷油泵、增压器、喷油器等必须仍采用原机所配型号规格和生产厂家，不可任意更换。 4. 由于柴油机会不断改进，您所购买的柴油机与本书的介绍可能会有一些差别，应以实物为准。您在购买配件时请告知柴油机铭牌上的型号、配车号(订货号)及产品编号，以便我公司准确地为您提供配件。 5. 为了确保您所购配件的质量，谨请您选购我公司经销的“锡柴”或“一汽奥威”专用配件，同时我公司的配件包装箱外贴有激光双层防伪标贴。该防伪标贴采用全国电话防伪系统，揭开此标贴表层后应有一组随机编码，此编码是唯一的，仅供一次查询使用；查询电话号码：16831500-315也可将编码发手机短信至95880315即可告知其真伪。 我厂配件销售的咨询电话心感谢您对本公司产品的关心和厚爱，我们祝愿您和贵单位兴旺发达、事业顺利！一汽解放汽车有限公司无锡柴油机厂二OO六年八月PrefaceTo help the customers in understanding the construction and assembly sequence of the CA4DF diesel engine parts, and consulting the part number、name and quantity when you order the spare parts, This catalogue is compiled.During reading this catalogue, Please take notice of the following information:1. This catalogue is based on the fundamental model of the CA4DF3 diesel engine, It is suitable for the CA4DF3-17E3、CA4DF3-15E3、CA4DF3-13E3 diesel engines. These three product is common rail diesel engine ,which have reached national emission standard in our works.2. Some of the parts are different such as Flywheel Casing、Oil Sump、Oil Dipstick Flywheel、Clutch、Water Pump、Fan, etc.Because the automobile models or automobile works mating with these diesel engines are different.3. The emission of CA4DF3(Europe ) has reached the Europe emission standard.If the diesel engines need change parts such as Fuel Injection Pump、Turbocharger、Fuel Injector, they must be the same model number、specification and be produced by the same manufacturing plant.4. Following the continuous development of products, the diesel engines you purchased may be different from the information of this catalogue.You should refer to the matter。When placing an order, please mark: Model, order number and serial number of the diesel engines, in order to supply accurate spare parts5. The consultant telephone number of the spare parts sale of our worksWhole hearted thankfulness to your care and concern for our products.We wish you and your company bloom and develop, your cause success!FAW JIEFANG AUTOMOTIVE COMPANY, LTD.WUXI DIESEL ENGING WORKSAugust, 2006目 录CONTENTS1.悬置Suspension19.进排气管Intake and Exhaust Manifold312.气缸体Cylinder Block410.油底壳 Oil Sump353.气缸盖Cylinder Head911.机油泵及机油管路Oil Pump and Lubricating Oil Piping384.活塞与连杆Piston and Connecting Rod1412.机油滤清器Lubricating Oil Filter425.曲轴与飞轮Crankshaft and Flywheel1613.机油冷却器Lubricating Oil Cooler456.凸轮轴 Camshaft2014.燃油管路Fuel Piping 497.气门机构Valve Mechanism2315.喷油泵Fuel Injection pump538.传动系统Gear Train2716.喷油器Fuel Injector5617.增压器Turbocharger5922.发电机、起动机Generator、Starter7618.节温器Thermostat 6323.空调压缩机组件Air conditioning blower7919.水泵Water Pump6624.电控系统传感器组件Sensor Assy8220.动力转向泵Power Steering Pump6925.电控系统执行器组件Electronic Controller Assy8521.空压泵Air Compressor72.发动机线束组件Engine Wiring harness Assy881. 悬 置 Suspension-1-1.悬置-2-1. 悬置（Suspension）序号零件件号零件名称数量Quantity备注ItemPart No.DescriptionRemarks11001025-104-0000前悬置软垫总成 Front engine suspension cushion assy.221001024A001-0000前悬置支架Front engine mounting bracket231001011-541-0010后悬置支架Rear engine mounting bracket24Q150B1245六角头螺栓Hexagon-headed bolt85Q40312弹簧垫圈Spring washer166Q40112平垫圈washer1671001014-101-0000六角头螺栓Hexagon-headed bolt281001013-101-0000六角头螺栓Hexagon-headed bolt6-3-2. 气缸体 Cylinder Block-4-2.气缸体-5-2. 气缸体（Cylinder Block）序号零件件号零件名称数量Quantity备注ItemPart No.DescriptionRemarks11002017-001-0000O型橡胶密封圈O-ring for cylinder liner821002016B400-0000气缸套Cylinder liner431002014B152-0000气缸体Cylinder block141002146-201-0000气缸盖定位销Orientaed pin for cylinder head25Q340B10型六角螺母Hexagon nut style46Q40310弹簧垫圈Spring washer197Q40110平垫圈Washer2581002079-201-0000垫片-气缸体Gasket191002075-550-0000齿轮室罩盖盖板总成Plate of gear casing cover assy1101002078-550-0000垫片-齿轮室盖板Gasket1111002081-550-0000飞轮壳观察盖板Cover112Q150B0612六角头螺栓Hexagon-headed bolt413Q40406轻型弹簧垫圈Spring washer Light type414Q40106平垫圈Washer4151002082-550-0000垫片-盖板Gasket116Q617B18六角头螺塞Hexagon-headed plug117Q72318密封垫圈Sealing washer1181002068-001-0000飞轮壳橡胶堵塞Hexagon nut style119Q150B1080六角头螺栓Hexagon-headed bolt2201002066-002-0010飞轮正时指针Timing pointer of flywheel1-6-序号零件件号零件名称数量Quantity备注ItemPart No.DescriptionRemarks21GB823-1998 M610十字槽小盘头螺钉M610ScrewM610222Q150B1095六角头螺栓Hexagon-headed bolt123Q150B1090六角头螺栓Hexagon-headed bolt1241002061-550-0000齿轮室罩盖-飞轮壳Gear casing cover-flywheel casing125Q150B1075六角头螺栓Hexagon-headed bolt926Q150B1275六角头螺栓Hexagon-headed bolt227Q40312弹簧垫圈Spring washer228Q40112平垫圈Washer229Q617B20六角头螺塞Hexagon-headed plug130Q72320密封垫圈Sealing washer131Q150B1022六角头螺栓Hexagon-headed bolt632Q5221218圆柱销Straight pin133Q5221230圆柱销Straight pin1341005143A001-0000后主轴承盖Rear main bearing cap1351002021-001-0000起重螺栓Lifting bolt2361002011-101-0000螺栓-机体加强板Bolt-strength plate437Q40314弹簧垫圈Spring washer438Q40114平垫圈Washer4391002012-101-0000螺栓-机体加强板Bolt-strength plate1-7-序号零件件号零件名称数量Quantity备注ItemPart No.DescriptionRemarks401002018A101-0000机体加强板-Strength plate1411002013A101-0000螺栓-机体加强板Bolt-strength plate242Q40410轻型弹簧垫圈Spring washer Light type2431005141-001-0000主轴承盖main bearing cap4441005144-001-0000主轴承盖螺栓Main bearing cap bolt1045Q5220818圆柱销Straight pin3461002098-101-0000垫片Gaske1471002097-101-0000突缘盖板Cover148Q150B0816六角头螺栓Hexagon-headed bolt149Q40408轻型弹簧垫圈Spring washer Light type1650Q40108平垫圈Washer16511002096-101-0000垫密片挺杆室盖板Gasket1521002093A300-0000挺杆室前盖板Inspection cover153Q150B0825六角头螺栓Hexagon-headed bolt754Q150B0828六角头螺栓Hexagon-headed bolt1-8-3. 气缸盖Cylinder Head-9-3. 气缸盖-10-3. 气缸盖（Cylinder Head）序号零件件号零件名称数量Quantity备注ItemPart No.DescriptionRemarks1003010-550-0000气缸盖总成Cylinder head assy111003031B300-0000气缸盖罩Cylinder head cover12Q150B0860六角头螺栓Hexagon-headed bolt43Q40408轻型弹簧垫圈Spring washer,light type104Q40108平垫圈Washer1051003037A101-0000盖罩Cap161003036A101-0000密封圈Sealing ring17Q541026标牌铆钉Rivet for fixing nameplate481002091-621-0000Y铭牌Engine nameplate19Q150B0828六角头螺栓Hexagon-headed bolt6101003032A101-0000垫密条气缸盖Rubber sealing gasket-Cylinder head111Q150B1030六角头螺栓Hexagon-headed bolt412Q40310弹簧垫圈Spring washer12131003058-001-0000衬垫吊耳Gasket-lifting eye1141003059-300-0000后吊耳Rear lifting eye115Q150B1025六角头螺栓Hexagon-headed bolt416Q40110平垫圈Washer8171003056B470-0000喷油器铜套Copper sheathing of fuel injector418GB3452.1-1992O型橡胶密封圈281.8Ring4-11-序号零件件号零件名称数量Quantity备注ItemPart No.DescriptionRemarks191112013-470-0000喷油器紧固螺钉Forcing screw of fuel injector4201003046-001-0000气缸盖螺栓Cylinder head bolt6211003048-001-0000垫圈-气缸盖螺栓Washer-Cylinder head bol001-0000气缸盖螺栓Cylinder head bolt12231003022-300-0000垫片-气缸垫总成Cylinder head gasket1并存件 Coexist part1003022A300-0000S垫片-气缸垫总成Cylinder head gasket1并存件 Coexist part1003022B300-0000S垫片-气缸垫总成Cylinder head gasket1并存件 Coexist part1003022C300-0000S垫片-气缸垫总成Cylinder head gasket1并存件 Coexist part241003011-550-0000气缸盖Cylinder head1251003058-101-0000前吊耳衬垫Gasket to front lifting eye1261003055A541-0010前吊耳总成Front lifting eye assy.1271003053-101-0000暖水放出阀Valve for heating water1281003054-541-0010暖水阀座129Q150B1025六角头螺栓Hexagon-headed bolt4-12-4. 活塞与连杆Piston and Connecting Rod-13-4. 活塞与连杆-14-4. 活塞与连杆（Piston and Connecting Rod）序号零件件号零件名称数量Quantity备注ItemPart No.DescriptionRemarks1004010A470-0000连杆总成Connecting rod assy411004021A470-0000连杆体Connecting rod421004024C201-0000H连杆小头衬套Connecting rod end bush431004018A201-0000活塞销Piston pin44GB/T893.1-1986挡圈42Circlip 42851004012-420-0000A第一道气环1st compression ring461004013-420-0000A第二道气环2nd compression ring471004020-420-0000A螺旋撑簧Oil ring spring481004011-550-0000M活塞Piston4并存件 Coexist part1004011-550-0000B活塞Piston4并存件 Coexist part91004026A470-0000连杆上轴瓦Connecting rod bearing shell4101004028-470-0000连杆下轴瓦Connecting rod bearing shell4111004022-470-0000连杆盖Connecting rob big end cap4121004027-29D连杆螺母Connecting rod nut8131004023-470-0000连杆螺栓Connecting rod bolt8-15-5. 曲轴与飞轮 Crankshaft and Flywheel-16-5. 曲轴与飞轮-17-5. 曲轴与飞轮（Crankshaft and flywheel）序号零件件号零件名称数量Quantity备注ItemPart No.DescriptionRemarks1005010-550-0000曲轴部件Crankshaft assy.111005197-400-0000减震器螺栓Bolt of damper521005046-551-0010皮带轮Belt wheel131005050-400-0000曲轴前油封Crankshaft front bearing seal141005057-400-0000挡油片-前油封Grease baffle-front bearing seal15Q150B1230六角头螺栓Hexagon-headed bolt36Q40112平垫圈Washer37Q40312弹簧垫圈Spring washer381005086-101-JH50指针Finger guide191005055-400-0000前油封座Pedestal of front bearing seal101005036-400-0000挡油片-曲轴Oil retainer-crankshaft1111005031-001-0000定位销正时齿轮Dowel pin-timing gear112Q73431145O型橡胶密封圈O-Ring2131005067-460-0000后油封座Pedestal of back bearing seal114Q150B0820六角头螺栓Hexagon-headed bolt115Q40108平垫圈Washer516Q40308弹簧垫圈Spring washer5171005060-460-0000曲轴后油封Crankshaft back bearing seal518GB/T276-1994 6205-Z滚动轴承6205-ZRolling bearing1191005123A400-0000飞轮螺栓Bolt of flywheel7201005124-051-0000垫片-飞轮螺栓Gasket-bolt of flywheel7-18-211005121A551-0010飞轮-曲轴Flywheel1221005125-002-0010齿环Geal ring1231005037-460-0000 AB正时齿轮曲轴Timing gear-crankshaft1241005038A460-0000 机油泵驱动齿轮曲轴Lubricating Oil Pump drive Gear-crankshaft1251005129-201-0000定位销-飞轮Dowel pin- flywheel1261005181-001-0000止推轴承片Thrust bearing plate3271005172-470-0000下主轴瓦Main bearing shell,lower half5281005014-550-0000曲轴Crankshaft129GB/T119-1986圆柱销D820Seraight pin D8201301005171-470-0000上主轴瓦Main bearing shell upper haly531Q5220818圆柱销Seraight pin232Q150B1432六角头螺栓Hexagon-headed bolt233Q40114平垫圈Washer234Q40314弹簧垫圈Spring washer2-19-6. 凸轮轴 Camshaft-20-6. 凸轮轴-21-6. 凸轮轴（Camshaft）序号零件件号零件名称数量Quantity备注ItemPart No.DescriptionRemarks11006024-001-0000凸轮轴衬套Bush of camshaft421006028A001-0000后凸轮轴衬套Rear bush of camshaft13Q5500519半圆键Woodruff key141006018-001-0000凸轮轴止推片Thrust plate15Q150B0816六角头螺栓Hexagon-headed bolt26Q40408轻型弹簧垫圈Spring washer,light type271006015-153-0000凸轮轴Camshaft1并存件 Coexist part1006015-153-0000C凸轮轴Camshaft1并存件 Coexist part81006062-001-0000垫圈凸轮轴螺塞Washer-socket head plug191006061-001-0000内六角螺塞凸轮轴Socket head plug-comshaft1101006030A001-0000堵塞总成凸轮轴衬套Cover-bush of camshaft1-22-7. 气门机构 Valve Mechanism-23- 7. 气门机构-24-7. 气门机构（Valve Mechanism）序号零件件号零件名称数量Quantity备注ItemPart No.DescriptionRemarks1007100-400-0000摇臂衬套总成Rocker arm-bush assy81007200-520-0000摇臂部件Rocker arm amt111007125-201-0000摇臂轴前支架Front bracket of rocker arm shaft121007112-001-0000波形弹簧摇臂轴Wave spring-rocker arm shaft231007094-001-0000气门摇臂衬套Rocker arm bush841007096-400-0000气门摇臂Rocker arm851007098-001-0000销紧螺母气门摇臂整螺栓Locknut-rocker arm adiusting screw861007097-001-0000调整螺栓气门摇臂Rocker arm adjusting screw871007129-201-0000定位螺钉摇臂轴支架Locating screw-rocker arm shaft breaket181007127-201-0000摇臂轴支架Rocker arm shaft bracket19Q522066圆柱销Straight pin110Q150B1075六角头螺栓Hexagon-headed bolt411Q40110平垫圈Washer4121007126-201-0000摇臂轴支架（中）Rocker arm shaft intermediate bracket3131007090-001-0000摇臂轴总成Rocker arm shaft assy114Q150B0840六角头螺栓Hexagon-headed bolt215Q40108平垫圈Washer2161007128-201-0000摇臂轴后支架Rocker arm shaft rear bracket1171007114-001-0000定位弹簧摇臂轴Locating spring-rocker arm shaft3181007050A001-0000推杆总成Pushrod assy8191007051A001-0000挺杆Tappet8201007028A400-0000气门锁块Valve split collet16-25-序号零件件号零件名称数量Quantity备注ItemPart No.DescriptionRemarks211007024-400-0000气门弹簧座Valve spring seat8221007021-013-0000气门外弹簧Outer valve spring8231007022-013-0000气门内弹簧Inner valve spring8241007026A001-0000气门弹簧下座Valve spring lower retainer8251007035-470-0000气门导管密封圈总成Valve guide oil seal assy8261007032A001-0000气门导管Valve guide8271007081-400-0000排气门座Exhaust valve seat4281007016A400-0000Q排气门Exhaust valve4并存件Coexist part1007016B400-0000C排气门Exhaust valve4并存件Coexist part1007016A400-0000H排气门Exhaust valve4并存件Coexist part291007082-400-0000进气门座Intake valre seat4301007011A400-0000Q进气门Intake valre4并存件Coexist part1007011B400-0000C进气门Intake valre4并存件Coexist part1007011A400-0000H进气门Intake valre4并存件Coexist part-26-8. 传动系统Gear Train-27-8.传动系统-28-8. 传动系统（Gear Train）序号零件件号零件名称数量Quantity备注ItemPart No.DescriptionRemarks1006040-460-0000AB正时中间齿轮（一）总成Timing gear(A)assy1(由1,2,3,23组成)consist of part 1,2,3,231006045-460-0000正时中间齿轮（三）总成Timing gear(C)assy1(由7,15组成)consist of part 7,1511006049-001-0000半圆键-正时中间齿轮（二）Woodruff key121006041-460-0000 AB正时中间齿轮（一）凸轮轴Timing gear(A)-camshaft131006042-460-0000 AB正时中间齿轮（二）凸轮轴Timing gear(B)-camshaft141006048A001-0000齿轮轴（二）Gear shaft(B)15Q150B1020六角头螺栓Hexagon-headed bolt26Q40410轻型弹簧垫圈Spring washer ,light type271006043-460-0000 正时中间齿轮（三）凸轮轴Timing gear(C)-camshaft181006021-550-0000正时齿轮凸轮轴Timing gear-camshaft191006122