TS16949=进料检验管理程序范本

Manipulator is now used as a industrial robots in use, the control objectives often appear often in industrial automation. Industrial automation technology has gradually matured, as mature a technology line has been rapid development in industrial automation as a separate subject. Manipulator application began to filter into welding, logistics, mechanical processing, and other industries. Especially at high or very low temperatures, full of poisonous gases, high radiation case, robot in similar circumstances showed great use also brings great convenience to the staff. Precisely because of this robot to get peoples attention began to be a high degree of development. Labor rates, working conditions, labor intensive aspects of promoting development. Both at home and abroad to develop the PLC (programmable logic controller) is in various special circumstances and under special conditions set for mechanical devices. Now turned on the development of the microelectronics automatic control technology and the rapid development of the trains, the success of PLC hardware software and simulation control win big and successful development, now continues to develop as a factory automation standards. Because robots are good development of the technology makes a good optimization of productive capital, and robot shows this unique advantages, such as: has good compatibility, wide availability, hardware is complete, and programming that can be mastered in a short time, so in the context of industrial PLC applications became ubiquitous. Manipulator in many developed country agriculture and industry has been applied, such as the use of mechanical harvesting large areas of farmland, repeated operations on the high-speed line that uses a robotic arm, and so on. Today, the high level of automation combined with restrictions on the manipulator development level is slightly lower than the international. The design is mainly arm welding machine by PLC Automation control. This of design let designers on in school by learn of has a must of consolidation, understand has some usually didnt opportunities awareness in world range within some leading level of knowledge has has must awareness, hope designers can in yihou of design in the can success of using in this design in the proceeds of experience 1.2 manipulator in both at home and abroad of research profile automation mechanical arm research began Yu 20th century medium-term, after years with with computer and automation technology of development, Makes mechanical arm on the Grand stage of industrial automation and shine, gradually became an industrial evaluation standards, and its importance can be seen. Now original robotic arm spent most of mass production and use on the production line, which is programmed robotic arm. As the first generation of manipulator position control systems main features, although not back several generations that can detect the external environment, but can still successfully complete like welding, painting, delivery as well as for materials simple movements. Second generation mechanical arms are equipped with sensors and manipulators have the environment there is a certain amount of sense, when the mechanical arm is to use the program as a basis. Difference is that the robot begand版本编制日期编 制 记 要备 注A/02005/10新版编制批 准审 核编 制检验员、仓管员、采购员、评审员检验（试验）设备、器材；检验场所；计算机系统；运输工具；检验用对比样件进料检验管理过 程检验委托单进料检验计划检验报告单检验记录经检验的产品进料检验管理程序、委外检验管理办法、驻外检验管理办法外购、外协件检验质量投诉率小于2%进料检验管理过程乌龟图1 目的对原辅材料、外购外协件的检验和试验进行控制，确保未经检验或未经验证合格的产品不投入使用、加工。2 适用范围适用于本公司生产、技改、维修等所用的各类物资的进货入库检验。3 责任3.1技术部负责提供产品检验和试验所需的产品图样及设计文件、技术标准，负责制订产品工程规范，并负责进行新产品的可靠性试验；3.2物资部或销售部负责对外购、外协件名称、规格、数量进行确认，作好状态标识和各种信息资料的收集并及时向质量部报检，负责对不合格品办理不合格评审并将各种质量问题及时反馈供货方；3.3 质量部负责编制进料检验和试验规范或检验作业指导书；负责对外购、外协件实施抽样、检验、试验，并依据验收技术文件对其合格与否作出判定。负责对检验数据的记录和保存，定期进行数据分析并形成报表，并对产品质量问题进反馈，责成供货方进行整改；3.4使用单位负责外购、外协件在本单位使用过程的各种质量信息的收集，负责对外购、外协件部分项目进行100%验证，并向质量部等相关部门反馈和传递，并负责对不合格品进行隔离和标识。4 有关术语 无5工作流程及说明5.1工作流程进料检验流程责任单位质量记录表单NO检验预报退货检验通知检验准备YES通知入库检验、试验不合格评审例外放行申请例外放行审批例行放行控制返工、返修让步接收检验评审委外检验、驻外检验物资部、销售部质量部物资部、销售部物资部、销售部质量部经理质量部质量部物资部、销售部技术部、质量部物资部、销售部物资部、销售部采购计划检验委托书例外放行申请表检验报告单进货检验登记表不合格评审单不合格品登记表5.2 进料检验工作流程标准序号流程块工作内容及标准1检验预报采购部门在下采购计划的同时通知质量部拟采购的材料或产品2检验准备质量部根据检验通知做好进货检验前的准备工作3检验通知外购、外协件到位后，采购部门必须验证产品名称、规格、数量、生产厂家、到货日期等项目是否符合要求。是否有出厂检验和试验报告、产品合格证。采购部门填写检验委托书连同产品出厂检验或试验报告报质量部检验对首次配套供货的供应商依据采购管理程序进行处理4检验评审质量部接到检验委托书后，对检验的要求进行评审，公司内部无检测能力的根据委外检验管理办法委托外单位检测；无法按检验委托书时间要求完成检验的及时反馈给检验委托单位5例外放行申请对于因生产急需来不及检验和试验而紧急放行的产品，由采购部门填写紧急放行申请6例外放行审批紧急放行申请报告由质量部经理审批7例外放行控制对紧急放行的原辅材料、外购外协件由仓管员采用待检品卡对紧急放行的产品标识“例外放行”，并在在进货台帐上记录“例外放行”及审批人。待检卡和例外放行申请表应随紧急放行物品流转传递给相关单位，以便相关单位做好标识和记录，同时应按计划继续进行规定的检验和试验，或者后续的检验和试验，一旦发现不符合规定要求时，由申请单位根据标识和记录追回和更换。8委外检验、驻外检验根据委外检验管理办法、驻外检验管理办法执行9检验和试验检验员依据产品验收标准对产品进行检验，出具检验报告单，通知采购部门，并在进货检验登记表上作好记录。对需要进行理化检验和试验的，填写理化检验委托书委托理化室进行理化检验和试验质量部应根据质量信息反馈的情况，应对各类零部件实施抽样全项目检验，在一定时间周期内要覆盖所有零部件类别。检验可以和进货检验同时进行，也可以在实施了进货检验的库存产品或已领用品中抽取样本进行，当在实施了进货检验的库存产品中抽取样本时，检验结果除作为评价材料外，还要更改该批产品进货检验结论根据实际需要依据驻外检验管理办法可以到供方的现场实施检验检验过程中出现的不合格品根据不合格品控制程序进行处理10不合格评审经检验不合格的材料或产品按不合格品控制程序执行，试制产品由技术部评审；铸造原材料由技术部或铸造车间评审；其它批产零件由质量部评审11返工、返修对评审要求返工、返修的零件由采购部门组织进行返工、返修，经返工、返修后的零件由采购部门填写检验委托书报质量部检验12退货对评审结果为退货的零件由采购部门办理退货手续13通知入库经检验合格或评审为让步接收的产品由质量部开出合格凭证，采购部门依据产品合格凭证办理入仓手续，并依据产品检验和试验状态标识管理规范和仓储管理办法对产品进行标识、上台帐6 相关文件序号文件编号文件名称引用处1QG/PJ216采购管理程序2QG/PJ229不合格品控制管理程序3QG/PJ222标识和追溯管理程序4仓储管理办法7质量记录表单序号质量记录号名称使用处保存时间存放1TSJL/PJ08A检验委托书物资部、销售部1年质量部、委托部门2TSJL/PJ10A进货检验登记表质量部3年质量部3TSJL/PJ47A检验报告单质量部A、B类零件2年，C类零件1年质量部4TSJL/PJ48A全项目检验报告单质量部A、B类零件2年，C类零件1年质量部5TSJL/PJ64A不合格品报告、评审处置单质量部2年质量部6TSJL/PJ63A不合格品登记表质量部2年质量部7TSJL/PJ09A例外放行申请表物资部、销售部1年质量部8TSJL/PJ51A合格卡9TSJL/PJ52A不合格卡10TSJL/PJ53A回用卡全面落实企业主体责任；持续强化“两重点一重大”、重点地区和特殊作业等重点环节监管，遏制较大以上事故，保持事故总量继续下降，推动两个行业领域安全生产形势持续稳定好转。manipulator control mode and programmable controllers introduction 2.1 Select discussion with manipulator control 2.1.1 classification of control relays and discrete electronic circuit can control old industrial equipment, but also more common. Mainly these two relatively cheap and you can meet the old-fashioned, simple (or simple) industrial equipment. So he can see them now, however these two control modes (relay and discrete electronic circuits) are these fatal flaws: (1) cannot adapt to the complex logic control, (2) only for the current project, the lack of compatibility and (3) not reforming the system with equipment improvements. Spring for the development of Chinas modern industrial automation technology the substantial increase in the level of industrial automation, completed the perfect relay of the computer too much. In terms of controlling the computer showed his two great advantages: (1) each of the hardware can be installed on one or more microprocessors; (2) the official designer of the software writing content control is all about. Now in several ways in the context of industrial automation can often be seen in three ways: (1) Programmable Logical Controller (referred to as IPC); (2) Distributed Control System (DCS for short), and (3) the Programmable Logical Controller (PLC for short). 2.1.2 PLC and the IPC and DCS contrast contrast 1, each of the three technologies of origins and development requirements for fast data processing makes it invented the computer. The men brought in terms of hardware there, using a high level of standardization, can use more compatibility tools, is a rich software resources, especially the need for immediacy in operational systems. So the computer can effectively control is used to control and meet its speed, on the virtual model, real-time and in computational requirements. Distributed system started with a control system for industrial automatic instrument used t