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牛仔工艺培训英文版DRYWETPROCESSINGTRAININGPDFCREATEDWITHPDFFACTORYTRIALVERSIONPDFFACTORY42INTRODUCTIONGARMENTPRODUCTIONSHADEBLANKETSHADEBANDINTRODUCTIONDRYPROCESSEQUIPMENTSDRYPROCESSPLACEMENTSSKETCHWETPROCESSEQUIPMENTSTYPICALRECIPESWASHCOMPARISONWASHCOSTMATERIALSKEYFACTORSTROUBLESHOOTINGPDFCREATEDWITHPDFFACTORYTRIALVERSIONPDFFACTORY3GARMENTPRODUCTIONSHADEBLANKETPURPOSETHISISDEVELOPTOPROVIDECLEARGUIDELINESONESTABLISHINGDENIMSHADEBLANKETUPONRECEIPTOFDENIMFABRICDELIVERYANDPRIORTOBULKPRODUCTIONITGIVESCLARITYONHOWTOEVALUATESHADEACCEPTABILITYOFROLLSFORSHIPMENT,MINIMIZINGRESORTINGOFSHADESUPONRECEIPTOFFABRICDELIVERYBYVENDORD65MACBETHSPECTRALIGHTISTHESTANDARDLIGHTSOURCEFOREVALUATINGTHEBEFOREANDAFTERWASHSHADEBLANKETPDFCREATEDWITHPDFFACTORYTRIALVERSIONPDFFACTORY4GARMENTPRODUCTIONSHADEBLANKETSCOPETHISCOVERSPROCEDURESFORBOTHMILLSANDVENDORSANDAIMSTOESTABLISHEVALUATIONOFDENIMROLLSFORSHADEACCEPTABILITYANDSHIPPINGSEQUENCE,INCLUDINGBATCHING,SEGREGATINGSHADEGROUPACCORDINGTOMILLSHADEGROUPINGATBULKPRODUCTIONBYVENDORDOCUMENTATIONANDCOMMUNICATIONOFRESULTSTOVENDORSANDKAGMERCHANTPRODUCTIONOFINDIVIDUALSHADEGROUPATVENDORCONTROLOFINDIVIDUALSHADEGROUPATLAUNDRYPLEASEREFERTOATTACHEDPROCEDUREASFOLLOWSPROCEDURESFORMILLPROCEDURESFORVENDORPDFCREATEDWITHPDFFACTORYTRIALVERSIONPDFFACTORY5GARMENTPRODUCTIONSHADEBLANKETPROCEDUREFORMILLPREPARATIONOFSHADEBLANKETPREPARESHADEBLANKETSREPRESENTINGALLAVAILABLEINVENTORIESFORTHESTYLETHESWATCHESSHOULDBEAMINIMUMOF8X8INCHESTHEBLANKETSSHOULDBESEWNTOGETHER,BACKTOBACK,TOIMPROVEGARMENTWASHSIMULATIONPDFCREATEDWITHPDFFACTORYTRIALVERSIONPDFFACTORY6GARMENTPRODUCTIONSHADEBLANKETTHESIZEOFTHEBLANKETSHOULDBERELATIVETOTHESIZEOFTHEWASHINGMACHINETHATIS,THEBLANKETSHOULDNOTBESOLARGEASTOFOLDINONITSELFDURINGWASHINGRECOMMEND36PIECES8X8INCHESIN1PIECEOFBLANKETABOUT12METEREACHSWATCHMUSTBELABELEDWITHWATERPROOFMARKERPENATTHEBACKNEARITSEDGEWASHSHADEBLANKETINENZYMEWASHINORDERTOHAVEABETTERDIFFERENTIATIONONCOLORDARKNESSTOLIGHTNESSANDHUEOFEACHROLLWHENWASHINGISCOMPLETEDTHEBLANKETISCUTINTOINDIVIDUALSWATCHES,VISUALLYCOMPAREDANDGROUPEDBASEDONDARKNESSTOLIGHTNESSANDHUEPDFCREATEDWITHPDFFACTORYTRIALVERSIONPDFFACTORY7GARMENTPRODUCTIONSHADEBLANKETEVALUATIONOFSHADEACCEPTABILITYANDSHIPPINGSEQUENCEPREPARESHADEBLANKETSOFALLROLLSALLOCATEDFORSHIPMENTWASHASETOFSHADEBLANKETSINEACHACCORDINGTOTHEWASHFORTHESTYLEHOWEVER,IFTHEREARENOSTANDARDSPROVIDEDYET,THENASHADEBLANKETWITHSWATCHESOFDARK,MEDIUMANDLIGHTCOLORSMUSTBEDONEINNORMALENZYMEWASHTOPROVIDEALTERNATEVISUALSHADEBANDTOTHEBUYERVISUALLYCOMPARETHESWATCHESBACKTOTHEAPPROVEDWASHSTANDARDORTHEALTERNATESHADEBANDAFTERWASHALLROLLSEQUENCESMUSTBEREVIEWEDVISUALLYBYLAYINGTHESWATCHESFLAT,ONTOPOFONEANOTHER,WITHAMINIMUMOFONEINCHSHOWINGOFEACHSWATCHPDFCREATEDWITHPDFFACTORYTRIALVERSIONPDFFACTORY8GARMENTPRODUCTIONSHADEBLANKETDONOTFOLDTHESWATCHESOVERASTHATCREATESASHADOWONTHEPRECEDINGSWATCHDONOTOVERLOCKORSERGETHEEDGESASTHETHREADCREATESAVISUALBREAKINTHETAPERSEQUENCEEVALUATIONTHESHADETABLESHOULDBEFLAT,NOTANGLED,TOFACILITATEVIEWINGTHESEQUENCEFROMONEEND,NOTFROMTHESIDEREPORTINGSHADEGROUPSGENERATEASHADETAPERREPORTSHOWINGGROUP,SEQUENCE,ROLLIDENTIFICATION,ANDLENGTHSUBMITREPORTTOGETHERWITHSHADESORTEDBLANKETSTOVENDORASREFERENCEIFSHIPPINGMULTIPLESHADEGROUPS,CLEARLYIDENTIFYTHEGROUPSANDCLEARLYTELLTHECONTRACTORNOTTOMIXTHEGROUPSPDFCREATEDWITHPDFFACTORYTRIALVERSIONPDFFACTORY9GARMENTPRODUCTIONSHADEBLANKETPROCEDUREFORVENDORVENDORMUSTSTARTTHEPROCESSOFPREPARINGSHADEBLANKETSASSOONASTHEYRECEIVETHEFABRICSSWATCHESMUSTBECUTFROMENTIREFABRICCONSIGNMENTFORTHESTYLEROLLNUMBERSMUSTBECLEARLYINDICATEDONEACHSWATCHCUTTHEFABRICS8X8INCHESANDSEWINTOBLANKETBLANKETSIZEABOUT12METERX12METERPREPARE4SETSOFSHADEBLANKET2SETWASHAND2SETSUNWASHEDLAUNDRYKEEPS1SETWASHAND1SETUNWASHEDFACTORYKEEPS1SETWASHAND1SETUNWASHEDPDFCREATEDWITHPDFFACTORYTRIALVERSIONPDFFACTORY10GARMENTPRODUCTIONSHADEBLANKETSHADEBLANKETSHOULDBEWASHEDBASEDONTHEAPPROVEDWASHINGSTANDARDVENDORNEEDTOREVIEWTHEAFTERWASHSHADEBLANKET,SEGREGATEINTOGROUPSTHATAREACCEPTABLE,WITHTHEMARKINDICATIONORLABELBEFORESENDINGTOCUTTINGDEPARTMENTTHOSEOUTOFTOLERANCESHADERANGESHOULDNOTBECUTMILLMUSTBEINFORMEDIMMEDIATELYCUTTINGANDSEWINGDEPARTMENTSNEEDTOSEGREGATEFABRICROLLSACCORDINGTOTHEINDICATIONSORLABELSSENDTHEFINISHEDGARMENTSTOLAUNDRYBASEDONSHADEGROUPINGINDICATIONITISRECOMMENDEDTOUSEDIFFERENTCOLORSTRINGSATTACHEDTOGARMENTFORDIFFERENTIATIONANYSHADESONBULKSPRODUCTIONTHATCANNOTBEFOUNDONTHESHADEBLANKETANDOFFFROMTHESHADEBANDWILLBETREATEDASREJECTEDPDFCREATEDWITHPDFFACTORYTRIALVERSIONPDFFACTORY11GARMENTPRODUCTIONSHADEBANDDENIMSTANDARDOPERATINGPROCEDURETHISSTANDARDOPERATINGPROCEDUREISDEVELOPEDTOGIVECLEARGUIDELINESONESTABLISHINGTARGET/STANDARDOFSHADEBANDTOLERANCEFORDENIMPROGRAMSD65MACBETHSPECTRALIGHTISTHESTANDARDLIGHTSOURCEFOREVALUATINGTHEBEFOREANDAFTERWASHTARGET,STANDARDANDSHADEBAND1DEFINITIONOFTERMSWASHTARGETASWATCHPROVIDEDBYPM/DESIGNER,WHERELAUNDRYWILLUSEDTODEVELOPRECIPEWHICHISREPRODUCIBLEINPRODUCTIONTHISTARGETWILLALWAYSBEDONEINLEGPANELS,WHEREBOTHDRYWETPROCESSESARECLEARLYVISIBLEFORPMAPPROVALWASHSTANDARDAFULLGARMENTTHATHASBEENWASHEDACCORDINGTOTHEPMAPPROVEDTARG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