设备运输相关zwi-1039708-102716轮毂装车、船

1、1General information1.1General noteGeneric manuals and risk assessments may be used, but only in the planning of the work. Specific risk assessments must be prepared to reflect local conditions.1.2Change of documentationThe following table is used to show the various revisions and associated changes

2、 of this document. Make sure that the most recent version of the document, as defined in this table, is used.Page 1 of 12Siemens Wind Power A/S All Rights ReservedRestrictedZWI-1039708-102716_D6-hubLoadingunloading truck-vessel.docxRev.Revision dateModified sectionsModified descriptionsAuthorA12014-

3、02-18New documentNew documentCDFOperationLoading/unloading of hub onto/from truck trailer/vesselZWI- 1039708ECN No.: 102716ECN date: 2014-02-18Turbine typeD6Technical writerCDF (E W EN OEN DES DOC 1)EHS reviewJensen, Frank (E W EMEA EHS EN)1.3Further applicable documentsThe following table is used t

4、o show the relevant applicable documents of this instruction. These are part of the overall documentation and must therefore be fully taken into account.Page 2 of 12Siemens Wind Power A/S All Rights ReservedRestrictedZWI-1039708-102716_D6-hubLoadingunloading truck-vessel.docxDoc. No.NotesRA- ZWI-103

5、9708Risk assessmentDoc14.38Ap4Lifting operation prelift checklistZCH-1039716-104556Inspection of generator on nacelleIn case of transport with transport frame (brown) use the following instructions:1032338-66968“Lift. Instr. hub SWT-6.0-154 w Trans. Frame” (Lifting instruction)1032587-67397“Lash. &

6、fp. F. Trans. Frame w. Hub NG6” (Lashing instruction)In case of transport with lifting frame (yellow) use the following instructions:1032563-66968“Lift. inst. hub SWT-6.0-154 w lift. frame” (Lifting instruction)1032595-67398“Lash. & fp. F. Lift. Frame w. Hub NG6” (Lashing instruction)233.

7、4.34.466.1Table of contentsGeneral information1General note1Change of documentation1Further applicable documents2Table of contents3Applied symbols and abbreviations4Applied symbols4List of applied abbreviations4General safety4Required qualifications4Safety symbols4Perso

8、nal Protective Equipment (PPE)5General safety advice5Loading of hub onto truck trailer/vessel6Preparing and assembling lifting equipment6Mounting lifting equipment on hub7Lifting hub onto truck trailer/vessel8Dismounting lifting equipment from hub9Check on hub during transport vessel10Securing hub o

9、n truck trailer/vessel11Unloading of hub from truck trailer/vessel12Unloading hub from truck trailer/vessel12Page 3 of 12Siemens Wind Power A/S All Rights ReservedRestrictedZWI-1039708-102716_D6-hubLoadingunloading truck-vessel.docx3Applied symbols and abbreviations4General safetyNote the following

10、safety information and instructions for each step and for your own safety.These are part of the Zero Harm concept and should be followed always. Zero Harm means that no one is injured while working and everyone returns home safe and sound.3.1Applied symbolsInformationThis symbol indicates general in

11、formation and advice related to the following section.The following chapter relates to safety instructions and associated information. Every individual involved with the work as described herein has a duty of care to familiarize themselves with the contents of this document. It is the responsibility

12、 of every individual to apply due diligence when applying the safety instructions as described. It does not, however, relieve them of their individual responsibility to apply all relevant global safety practices as well as specified local requirements.Personal Protective Equipment (PPE)This symbol i

13、ndicates the protective equipment that has to be used in the following section.Operating and auxiliary materialsThis symbol indicates required materials that have to be used in the following section.4.1Required qualificationsFor safe operation the following requirements must be met:InstructionThis s

14、ymbol indicates relevant instructions related to the following section.All personnel handling the equipment must have received specific training on the potential hazards associated with the handling of the equipment.Any personnel involved in the handling must have read and be able to demonstrate ful

15、l understanding of the complete work instruction.Points of special interestThis symbol indicates that there are points of special interest.Foreign-language speaking personnel must be trained intensively. It is the responsibility of the trainer to ensure that foreign-language speaking staff has fully

16、 understood the work instruction.All personnel must be qualified to an industry-recognized level to perform the activities assigned to them. Any electrical work must be carried out by an electrician qualified at an industry-recognized standard.All personnel found to be either untrained for the tasks

17、 assigned to them, inebriated, intoxicated in any way, exhausted or otherwise deemed unfit for work must be prohibited from working within the parameter of this document or any associated components.Prior to using any new equipment, personnel must be instructed in all necessary protection and workin

18、g environment measures.3.2List of applied abbreviationsEngineering Change NoteSiemens Wind TurbineSafe Working LoadECNSWTZWIWork InstructionsSWLQAQuality assurance4.2Safety symbolsFor easier orientation, the symbols that refer to a source of danger are specified. The following symbols used in thesew

19、ork instructions should help you to find important or safety- relevant information quickly so you can act accordingly.Therefore, pay special attention to the notes.4.2.1General symbolsDANGERRisk of serious injuriesDisregarding this safety advice will potentially lead to life-threatening injuries.WAR

20、NINGRisk of serious injuriesDisregarding this safety advice may potentially lead to serious injuries.CAUTIONRisk of minor injuries or damageDisregarding this safety advice may potentially lead to minor injuries or damage to either the component or the environment.Page 4 of 12Siemens Wind Power A/S A

21、ll Rights ReservedRestrictedZWI-1039708-102716_D6-hubLoadingunloading truck-vessel.docx4.2.2Specific symbolsDANGERDangerous electric voltageAs a minimum, only technicians who have completed LAUS or APAC (work on live equipment) training and have been trained according to Siemens training requirement

22、 (PRO12.19 for project) may perform work on live parts.DANGERStrong magnetic fieldAccess to area for trained personnel only.No access for people wearing pacemakers or metal-containing implants.Do not wear for example, watch, wallet, cell phone, ID card, keys, rings, jewelry (including piercings), be

23、lts with metal buckles, and similar metal objects. Do not carry or use within the vicinity any magnetic data storage equipment. Only use nonmagnetic tools and measuring equipment within the area.DANGERCrane and riggingTraveling cranes and suspended loads are being operated within this area. Travelin

24、g cranes may only be operated by employees holding a valid crane operator certificate.Do not work under a suspended load.See Siemenss WTG safety rules for crane work.WARNINGCrushing of handsWarning of a closing motion of mechanical parts of equipment.Taking care to avoid injury to hands when in the

25、vicinity of equipment with mechanical closing parts.Safety harnessWear a safety harness to prevent injuries from falling. Note that the wearing of a harness on its own does not prevent injury from falling. A suitable attachment point must be identified and used. The length of the lanyard must be as

26、short as practical.Safety shoesWear safety shoes to prevent injuries to the feet from falling objects and sharp edges.High-visibility vestWear a high-visibility vest always when in the yard or loading area.Face protectionWear face protection to prevent injuries to your eyes and face by dust and smal

27、l particles.EnvironmentFollow the guidelines in Siemenss procedures for waste handling, INS 09.2, as well as the provisions in the work site user guide concerning disposal of waste and measures to be taken in connection with spills.QualityKeep the area clean.Clean away any debris and dirt.Carry out

28、paint repairs in accordance with the ZCI for the item in question.For final inspection - contact QA.4.4General safety adviceThis following safety advice serves to enhance your safety and prevent damage to components. Read the following safety instructions before working on the component:Always follo

29、w specific local PPE requirements, but as a minimum wear safety shoes, hard hat, gloves, and high- visibility vest.WARNINGForklift trucks in operationForklift trucks may only be operated by employees holding a valid forklift truck certificate issued by an industry-accepted training center. Working u

30、nder a raised load is prohibited.When inside the operating area of the forklift truck, be very careful to stay out of the way of the forklift truck and make sure that the driver has seen you.WARNINGToxic materialUse the necessary personal protective equipment and safety measures. Find more informati

31、on in the MSDS.Provide for adequate lighting when working. The immediate area must be free of flammable substances and other combustible materials.Work with caution and under good conditions: personnel suffering from fatigue or illness or the effects of medications, drugs, or alcohol consumption are

32、 not allowed to have access to the work area.Only work described in this work instruction is allowed. Handling must be performed by trained professionals only!Contact SWP if anything is omitted in this work instruction or something is not clearly understood.Ensure that all safety devices and safety-

33、related facilities are available and operational.Follow the work site binding regulations on accident prevention as well as recognized technical regulations for safe and proper use.Keep the work instruction in the immediate working area. The instruction must be readily available always.Carry out app

34、ropriate first aid in accordance with applicable safety regulations and rules in case of accidents.4.3Personal Protective Equipment (PPE)The following signs for PPE can be used to achieve safe operation and avoid contamination:Hearing protectionWear hearing protection to prevent injuries to hearing

35、due to increased noise emission.Protective glovesWear appropriate protective gloves to prevent hand injuries from falling objects, sharp edges, hot objects, or exposure to chemicals.Protective helmetWear protective helmet to prevent head injuries from falling objects and bumping into overhead obstac

36、les.Page 5 of 12Siemens Wind Power A/S All Rights ReservedRestrictedZWI-1039708-102716_D6-hubLoadingunloading truck-vessel.docx5Loading of hub onto truck trailer/vesselPage 6 of 12Siemens Wind Power A/S All Rights ReservedRestrictedZWI-1039708-102716_D6-hubLoadingunloading truck-vessel.docx5.1Prepar

37、ing and assembling lifting equipment Check lifting equipment for damage and verify approval date Check off prelift checklist Instruct crane driver to lower crane hook such that easy access is created Watch out for hanging loads crane hook/sling/shackle Follow crane driver guidelines for lifting cran

38、e hook with sling and shackle Use SWP-approved PPE to avoid pinchingFigure 11. Direct crane driver to lower crane hook.2. Mount sling on crane hook. Note: According to lifting instructions, sling must be laid double!3. Mount shackle on sling.4. Secure shackle with safety pin.5. Direct crane driver t

39、o lift crane hook with sling and shackle over hub.ShackleSling laid doubleHookPage 7 of 12Siemens Wind Power A/S All Rights ReservedRestrictedZWI-1039708-102716_D6-hubLoadingunloading truck-vessel.docx5.2Mounting lifting equipment on hubMEWP = Mobile elevating work platform Use safety harness when w

40、orking at heights in MEWPWear safety harness when working in the space between hub and spinnerOnly use approved fall arrest system when securing the safety harness Watch out for hanging loads crane hook/sling/shackleUse SWP-approved PPE to avoid pinchingFigure 2Figure 31. Climb ladder to access top

41、of hub/spinner. (Figure 2)2. Through access point in spinner, open cover to create access to lifting bracket on hub.3. From MEWP, guide shackle down through cover.4. From inside spinner, mount shackle on lifting bracket according to lifting instructions. (Figure 3)Note: Remember to reinsert safety p

42、in onto shackle after mounting it on lifting bracket!5. Climb down and exit hub.6. Inside transport frame, unplug 220V plug to dehumidifier.7. Mount tag lines onto transport frame to help guide the hub during lift.Cover (open)Access point hub/spinnerPage 8 of 12Siemens Wind Power A/S All Rights Rese

43、rvedRestrictedZWI-1039708-102716_D6-hubLoadingunloading truck-vessel.docx5.3Lifting hub onto truck trailer/vesselFollow instructions of crane company/transport companyAll lifting operations must be supervised by a competent slinger/banks manAll personnel must stay clear of drop zone when load is lif

44、ted off the groundWorking area to be clearly marked to keep unauthorized persons out of lifting area Crane driver must be in possession of valid crane certificateFigure 41. Lift hub onto truck trailer/vessel. Follow lifting instructions. (Figure 4) Note: Help guide hub with tag lines during lift.Pag

45、e 9 of 12Siemens Wind Power A/S All Rights ReservedRestrictedZWI-1039708-102716_D6-hubLoadingunloading truck-vessel.docx5.4Dismounting lifting equipment from hubMEWP = Mobile elevating work platform Use safety harness when working at heights in MEWPWear safety harness when working in the space between hub and spinnerOnly use approved fall arrest system when securing the safety harness Watch out for hanging loads crane hook/sling/