2005年丰田汉兰达维修手册rmrm1144u192041cx040001

1、30-38 DRIVE SHAFT / PROPELLER SHAFT -FRONT AXLE HUB SUB-ASSY LHFRONT AXLE HUB SUB-ASSY LH300OI-02REPLACEMENTHINT:COMPONENTS: SEE PAGE 30-4Replace the RH side by the same procedures with LH side.1.REMOVE FRONT WHEEL2.(a)REMOVE FRONT AXLE HUB LH NUTUsing SST and a hammer, unstake the staked part of th

2、e lock nut.SST09930-00010(b)While applying the brakes, remove the lock nut.3.(a)SEPARATE SPEED SENSOR FRONT LHRemove the bolt, separate the sensor wire and flexible hose from the shock absorber.(b)Remove the bolt and separate the speed sensor from the steering knuckle.4.(a)SEPARATE FRONT DISC BRAKE

3、CALIPER ASSY LHRemove the 2 bolts, separate the brake caliper.2005 HIGHLANDER REPAIR MANUAL (RM1144U)Author :Date :3052F40167F40147F40138SSTF4014630-39 DRIVE SHAFT / PROPELLER SHAFT -FRONT AXLE HUB SUB-ASSY LH5.REMOVE FRONT DISC6.(a)(b)SEPARATE TIE ROD END SUB-ASSY LHRemove the cotter pin and nut.Us

4、ing SST, separate the tie rod end from the steering knuckle.SST09628-6201 17.SEPARATE FRONT SUSPENSION ARM SUB-ASSY LOWER NO.1 LHRemove the bolt and 2 nuts, and separate the lower sus- pension arm from the lower ball joint.(a)8.(a)(b)REMOVE FRONT AXLE ASSY LHPut matchmarks on the drive shaft and the

5、 axle hub. Using a plastic hammer, separate the drive shaft from the axle hub.NOTICE:Be careful not to damage the boot and speed sensor rotor.(c)Remove the 2 bolts, nuts and steering knuckle with the axle hub.REMOVE LOWER BALL JOINT ASSY FRONT LHRemove the cotter pin and nut.9.(a)2005 HIGHLANDER REP

6、AIR MANUAL (RM1144U)Author :Date :3053C83023MatchmarksD32030F40142SSTF4014530-40 DRIVE SHAFT / PROPELLER SHAFT -FRONT AXLE HUB SUB-ASSY LH(b)Using SST, remove the ball joint.SST09628-6201 110.REMOVEFRONTWHEELBEARINGDUSTDEFLECTOR NO.1 LHUsing a screwdriver, remove the dust deflector.(a)11.(a)REMOVE F

7、RONT AXLE HUB LH HOLE SNAP RINGUsing a snap ring plier, remove the snap ring.12.(a)REMOVE FRONT AXLE HUB SUB-ASSY LHUsing SST, remove the axle hub.(b)Using SST and a press, remove the inner race (outside) from the axle hub.SST09520- 00031, 09950- 00020, 09950- 60010(09951-00430),09950-70010 (09951-0

8、7100)13.(a)REMOVE DISC BRAKE DUST COVER FRONT LHUsing a torx wrench (T30), remove the 4 bolts and dust cover.2005 HIGHLANDER REPAIR MANUAL (RM1144U)Author :Date :3054SSTF02261SSTF40156F40155F40154SSTF4015330-41 DRIVE SHAFT / PROPELLER SHAFT -FRONT AXLE HUB SUB-ASSY LH14.(a)(b)REMOVE FRONT AXLE HUB L

9、H BEARINGPlace the inner race (outside) on the bearing.Using SST and a press, press the bearing until it contacts with the SST.(c)Using a spanner to make the steering knuckle horizontal, fix it to the V block as shown in the illustration.NOTICE:Be sure the steering knuckle is horizontally positioned

10、.(d)Using SST and a press, remove the bearing.SST09527- 17011, 09950- 60020 (09951- 00750),09950-70010(09951-07100)15.(a)TALL FRONT AXLE HUB LH BEARINGUsing SST and a press, ing knuckle.tall a new bearing to the steer-SST09608- 32010, 09950- 60020 (09951- 00810),09950-70010(09951-07100)16.(a)TALL DI

11、SC BRAKE DUST COVER FRONT LHPlace the dust cover and using a torx wrench (T30), torque the 4 bolts.17.(a)TALL FRONT AXLE HUB SUB-ASSY LHUsing SST and a press,tall the axle hub.SST09608- 32010, 09950- 60020 (09951- 00810),09950-70010(09951-07100)18.(a)TALL FRONT AXLE HUB LH HOLE SNAP RINGUsing snap r

12、ing pliers,tall a new snap ring.2005 HIGHLANDER REPAIR MANUAL (RM1144U)Author :Date :3055F40155SSTF40157SSTF40231SSTF11547SSTSSTF4023030-42 DRIVE SHAFT / PROPELLER SHAFT -FRONT AXLE HUB SUB-ASSY LH19.TALLFRONTWHEELBEARINGDUSTDEFLECTOR NO.1 LHUsing SST and a hammer,(a)tall a new dust deflector.SST093

13、16- 60011 (09316- 00011, 09316- 00031),09608-32010HINT:Align the holes for the ABS speed sensor in the dust deflector with steering knuckle.20.(a)TALL LOWER BALL JOINT ASSY FRONT LHtall the lower ball joint and tighten the nut.Torque: 123 Nm (1,250 kgfcm, 90 ftlbf)tall a new cotter pin.(b)If the hol

14、es for the cotter pin are not aligned, tighten the nut further up to 60 .21.(a)TALL FRONT AXLE ASSY LHAlign the matchmarks and to the front axle assy LH.tall the drive shaft assy LH(b)tall the 2 bolts, nuts and axle assembly to the shock ab- sorber.Torque: 230 Nm (2,345 kgfcm, 170 ftlbf)HINT:ert the

15、 bolt from the front side of the vehicle and tighten the nut.(c)Push the front axle assy toward the outside of the vehicle, fit the spline part of the drive shaft assy to that of the frontaxle assy and assy.NOTICE:ert the drive shaft assy into the front axle Do not push out the front axle assy exces

16、sively. Be careful not to damage the drive shaft outboard joint boot. Be careful not to damage the speed sensor rotor. TALL FRONT SUSPENSION ARM SUB-ASSY LOWER NO.1 LHConnect the lower arm and ball joint with the 2 nuts and bolt.TALL TIE ROD END SUB-ASSY LHConnect the tie rod end to the steering knu

17、ckle. tall the nut and a new cotter pin.Torque: 49 Nm (500 kgfcm, 36 ftlbf)TALL FRONT DISC22.(a)23.(a)(b)24.2005 HIGHLANDER REPAIR MANUAL (RM1144U)Author :Date :3056C83023MatchmarksD32030F47689SSTF0221630-43 DRIVE SHAFT / PROPELLER SHAFT -FRONT AXLE HUB SUB-ASSY LH25.(a)TALL FRONT DISC BRAKE CALIPER

18、 ASSY LHtall the brake caliper assembly with the 2 bolts to the steering knuckle.Torque: 107 Nm (1,090 kgfcm, 79 ftlbf) TALL FRONT AXLE HUB LH NUT26.27.28.SEPARATE FRONT DISC BRAKE CALIPER ASSY LH REMOVE FRONT DISC29.(a)PECT BEARING BACKLASHUsing a dial indicator, check the backlash near the center of the axle hub.Maximum: 0 mm (0 in.)If the backlash exceeds the maximum, replace the bearing.30.(a)PECT AXLE HUB DEVIATIONUsing a dial in