QualityControlPlan质量控制计划

1、Quality Control Plan质量控制计划1. Quality policy质量方针The policy aims at satisfying our customer by way of initializing an updated quality management and sticking to the top requirement of“quality first ” in an attempt to achieve an elite project fina坚持“质量第一”的原则，确保质量体系有效运行，向业主提供满足合同与标准要求的产品。2. Quality obje

2、ctive质量目标Provide our customer with products in full li ne with releva nt con tract and sta ndard by way of strictly con formi ng to quality con trol procedure and in ten sify ing avoidi ng com mon quality faults to be sure of an effective operatio n of the quality assura nee and quality con trol sys

3、tem, achieve a zero quality accide nt rate and realize good project con struct ion quality.坚持质量标准，严格质量控制程序，加大质量通病治理，实现质量事故为零，确保工程质量优良， 争创优质工程。Try hard to finish the project in an excellent way努力以如下目标完成项目：（1）Qualificati on rate for unit project: 100%单位工程质量合格率：100%(2) Choiceness rate for unit project

4、above 95%单位工程质量优良率：95%以上(3) Qualification rate for inspection items with allowable tolerancec above 95%允许项目测点合格率：95%以上(4) Qualification rate for measure of location by self-inspection above 95%定位测量自检合格率：95%以上(5) Qualification rate for radiographic test (not including testing weld joints reworked) ab

5、ove95%焊缝拍片一次合格率：95%以上(6) Quality accident rate: 0质量事故发生率为零(7) Missi on success rate for on e-time commissio ning: 100%试车一次成功率100%3. Quality Assura nee System and Fun cti on质量保证体系3.1.0rga ni zati on and Structure建立质量保证体系组织机构Establish quality assura nee an deffective quality con trol system before con

6、 struct ion in order to en sure the realizatio n of con structi on quality objective. (As for system orga ni zati on, see the Chart attached herewith).为确保工程施工质量达到既定目标及在施工过程中工程质量得到有效控制，在工程开工前建立本工程的质量保证体系，质保体系组织机构如下图In spector for smaller4. Work-Post Respo nsibility质量体系人员职责4.1. Resp on sibility of Pro

7、ject Man ager项目经理职责Organize and establish the quality systemand put it into effective operation. Superviseand inspect the resp on sibility and authority limit of releva nt departme nt and resp on sible pers on of the Project Departme nt to mai ntai n that the project quality meets releva nt stipulat

8、io n and requireme nt. Be fully resp on siblefor con structi on quality of the project and have resp on sibility to FW.负责组织建立健全项目质量保证体系，并采取措施，确保质量体系持续、有效、实际地运行，在 工程质量和质量管理上代表公司经理直接向FW负责。Be responsible for optimizing resources, which are adequate for the need of construction field, stre ngthe ning in

9、 specti on such as prepari ng more in spectors, i nspecti on tools and equipme nt, in creas ing in spect ion freque ncy, inten sify ing quality con trol in project con structi on.负责组织项目资源优化配置工作，确保满足施工现场需要，加大检查、试验人员、设备、器具的 投放，增强质量控制手段。Orga nize con structi on strictly as per the requireme nt of Con s

10、tructi on Orga ni zati on Pla nning, be familiar with con structi on quality state in a timely and accurate way, in ten sify man ageme nt in self-supervisi on, self-c on trol and self- in spect ion, orga nize internal joint quality in specti on duri ng any n ecessary con structi on stage, and suppor

11、t joint quality in spect ion orga ni zed by FW an d/or other quality in spect ion departme nts.按施工组织设计组织施工。及时、准确掌握工程质量动态，加强施工过程自管、自控、自查管理 力度，并在施工各阶段适时组织联合质量检查；积极配合FW和技术质量监督部门组织的质量大检查，对存在问题彻底整改。Organize the work named as 3 inspectionsand 4 confirmations” ensure project interim acceptanee,quality serv

12、ice duri ng commissi oning, and after service.组织“三查四定”工作，保证实现高标准中交，在试车及保运阶段提供优质服务。Organize maintenance and return investigation to project quality, undertake that the new-built units run in a quiet, stable, persiste nt, full-loaded and excelle nt way.组织工程质量回访及保修工作，为装置“安、稳、长、满、优”运行提供一流的服务。4.2. Resp o

13、n sibility of con structi on man ager施工经理职责Be resp on sible for project con struct ion and quality con trol un der the leadership of project man ager.在项目经理领导下，负责项目生产和质量工作。Be liable for check ing and audit ing con struct ion schedules, coord in at ing con struct ion and impleme nti ng project con str

14、uct ion quality schedules.负责审核、检查落实项目施工生产计划，组织协调项目施工生产，贯彻执行项目质量计划。Atte nding routi ne meeti ngs about quality.参加项目质量例会。Be responsible for organizing quality inspection and tracing quality rectification.组织检查项目施工质量情况及质量整改落实情况。Orga nize project con struct ion coordi nati on meet ings and timely deal wi

15、th con struct ion quality problems.组织项目生产调度会，及时组织处理工程质量存在问题。4.3. Respo nsibility of QA/QC Man ager总工程师职责Be mainly in charge of implementation of our Companyquality policy, objective, and quality system docume nt and be specifically resp on sible for arran geme nt of establishme nt and compilati on o

16、f the Project Department quality system and quality system document with them being put into effective operation. Be in charge of the con struct ion quality withi n the authorized work scope.代表项目经理行使质量管理和工程检验、试验等管理职权，负责组织编制质量体系运行计划和 项目质量控制规划。Supervise and in spect the quality activity, quality con t

17、rol work and releva nt coord in atio n work made by the in ferior departme nts.主管项目质量体系的日常运行管理，组织落实各职能部门质量职责，协调各项质量管理工作。Periodically sum mon the quality work meet ing in which the actual status on the quality work is an alyzed and the experie nee is con cluded and the improveme nt measures are sough

18、t out in con trast with the weak link on the quality work.领导项目质检组做好工程质量检验、试验控制工作，严格按报检程序实施工程质量确认，按专 业对质量通病治理情况及考核结果进行确认。Be in charge of han dli ng any quality accide nt and putt ing an end to any practice n eglect ing the project quality. Whe n n ecessary, an in structi on on redo ing a job or halt

19、ing a job for a good check-up shall be given with the quality appraisal and penalty methods to be implemented.负责组织召开工程项目质量例会，组织专业人员分析，处理质量信息，并针对存在问题的原因 组织制定纠正预防措施，对措施实施的效果进行评价。Orga nize releva nt pers onnel to cooperate with releva nt pers onnel from the owner an d/or FW and audit the quality man ag

20、eme nt and quality system of the project.负责组织单位工程质量评定，做到质量评定与工程进度同步，在工程中交前及时组织质检组做 好质量初评工作，根据质量奖惩规定组织实施工程质量奖惩。4.4. Resp on sibility of Quality Con trol Departme nt质量控制经理Orga nize professi onal pers onnel to con trol, i nspect and accept con structi on quality, take measuresto realize the project con

21、 struct ion quality objective.组织项目专业人员对分管项目实施全过程质量控制和验收，实现项目工程质量目标。Be resp on sible for work ing out quality schedules for the project con struct ion and the n put it into practice.负责编制项目工程的质量规划，并组织实施。Be liable for taking measures to prevent unqualified products from being used, for marking identifi

22、cation, and for the in spect ion and man ageme nt relati ng to records about project data and in formati on.在施工过程中，负责采取措施，防止出现不合格品，负责对项目工程标识和可追溯性的检查、 管理工作。Participate in investigating, analyzing and dealing with quality accidents.召集专业人员进行性质量检查，对发现的质量缺陷、隐患监督整改。参与质量事故的调查、分 析和处理。Be resp on siblefor che

23、ck ing con struct ion quality records and orga nizing releva nt work regard ing un it projects like 3 inspectionsand 4 confirmations”，interim handover, after service, return investigation, quality evaluation, auditing document used for project handover and summarizing quality control experie nee.组织检

24、查单项工程在实施中的质量记录，负责组织分管项目的“三查四定”、中间交接、保运、回访、质量评定、交工资料审查和工程质量的总结工作。Assist project man ager to con trol procureme nt docume nt regardi ng materials supplied by subc on tractor, receiving check at handing over of materials, and to control unqualified materials.协助项目经理进行乙供物资采购资料的控制、进场物资的验证以及不合格物资的控制。Be res

25、ponsible for transportation, stocking, packing, protection, identification and records of materials.组织对物资的搬运、贮存、包装、防护及标识、可追溯性的控制。Be liable for quality management and supervision at construction field.负责所管工程项目施工现场质量管理与监督工作。Be resp on sible for orga nizing and completi ng quality evaluati on for unit

26、projects.负责组织工程项目专业性质量、检查。负责组织完成有关部门进行项目单项工程质量评定。4.5. Resp on sibility of professi onal enginee专业工程师职责Be resp on sible for tech ni cal preparati on un der the leadership of con struct ion man ager.在施工经理领导下负责各自专业施工过程中的前期技术准备工作。Be resp on sible for progress man ageme nt and quality con trol of special

27、ized con struct ion.掌握本专业工程质量规程、规范以及验证标准，做好对工程项目施工质量监督检查。Familiarize with specialized desig n docume nt and con struct ion draw in gs, participate in desig n clarificatio n and joint checkup of draw in gs, and raise questi ons in writ ing (if any).参加工程施工阶段“共检点”分级划分和共检内容的检查实施。Participate in compilati

28、 on of Con structi on Orga ni zati on Pla nning and Con structio n Schedule.具体负责本专业施工阶段的进度、质量控制管理。参加施工组织设计与施工方案的编制工作。Participate in un pack ing of equipme nt and materials at work site.参加设备、材料现场的开箱检验。Report to con structi on man ager if finding out serious con struct ion quality problems.在施工中如发现重大质量

29、问题，要立即向施工经理报告。In spect con struct ion quality and daily con structi on progress,help solve problems regard ing tech no logy and quality duri ng con struct ion.负责按日检查施工班组的工程进度完成和质量情况，协助解决在施工中发生的有关技术、质量 问题。Be resp on sible for in spect ing item and part projects, and for offeri ng in spect ion no tifi

30、cati on to FW an d/or local in specti on departme nt regard ing con cealed work and join t-i nspect ion poin ts.负责对分部分项工程进行检查，与质检员一道对隐蔽工程和“共检”点进行报验。组织施工班 组按设计图纸文件要求和规范、标准进行施工，发现问题应及时处理。Be resp on sible for in specti on and repair of executed work before completi on of the project.在中间交接过程中，负责本专业的“三查四

31、定”工作。4.6. Resp on sibility of quality in spector质检员职责Familiarize with regulations, codes and standards, do a good job in supervision and inspection of con struct ion quality.掌握本专业工程质量规程、规范以及验证标准，做好对工程项目施工质量监督检查。Participate in classify ing, carry ing out and in spect ing join t-i nspect ion poin ts.参

32、加工程施工阶段“共检点”分级划分和共检内容的检查实施。Participate in quality in specti on for specialized con structi on and urge con structi on teams to rectify defects if finding out any problems.参加对工程项目专业性质量检查，对发现的质量问题、缺陷或事故隐患进行收集、汇总，提出 整改意见，督促施工队、班组制定整改措施，限期整改。Participate in investing, analyzing and handling quality accid

33、ents during construction.参加工程施工阶段质量事故的调查、分析和处理Participate in quality evaluati on for part projects, unit project and in dividual project.参加单位工程、单项工程和项目工程的质量评定。4.7. Man ageme nt system forquality system operation质量体系运行管理制度QA/QCmanager, as a representative of project manager, shall organize work as pe

34、r the requirement quality system operation schedule such as monthly interior checkup for quality system operation, regular quality meet ing every mon th, specialized quality in specti on per week, and joint quality in spect ion executed by stages accord ing to specific con diti ons.项目总工程师代表项目经理按质量体系

35、运行计划组织质量体系运行管理工作，质量经理协助总 工程师做好各项具体管理工作，每季度组织一次项目质量体系内部审核；每月组织召开项目质 量例会；每周组织专业质量检查（周检）；根据工程进展情况适时组织阶段性质量大检查。Regular quality meeti ngs质量例会Project man ager sum monsa meeti ng every month whose specific works shall be orga ni zed by QA/QC man ager. The purpose of meeti ngs is to solve problems in qualit

36、y man ageme nt, con struct ion quality and work process, to coord in ate functional departme nts, to bring man ageme nt resp on sibility into practice, to an alyze quality problems and work out corresp onding precauti on measures and the n put into effect.项目部每月召开一次质量例会，会议由项目总工程师主持，质量经理负责组织落实各项具体工 作。

37、会议主要是解决质量管理、工程质量、工作程序上出现的问题，协调各职能部门之间的工 作关系，落实管理责任，并针对质量问题进行分析，制定纠正及预防措施，并严格贯彻实施。Weekly quality in specti on周检Project Department organizes specialized quality inspection every week which includes execution of Quality Schedule, con structi on quality, con structi on records, detect ion for measureme

38、nt in strume nt, quality evaluati on and treatme nt of com mon quality faults. I nspectio n results shall be recorded in the format of inspect ion record for project con struct ion qualit”As for exist ing problems, rectificati on shall be brought into effect in time as per the requirement of requisi

39、tion for quality rectification”施工项目部每周组织专业质量检查（周检），检查内容包括：质量计划执行情况、工程质量、施工记录、检测（计量）器具、质量评定、质量通病治理情况等，检查结果以工程质量检查记 录形式做好记录，对存在的问题下发质量整改通知单随期整改，并在项目生产调度会上 或质量例会上进评，落实整改责任，实施考核与质量奖惩。Specialized quality joi nt in spectior专业性质量大检查Quality joint inspection for different specialties like prefabrication of s

40、teel structure, prefabrication of pip in g, riggi ng equipme nt, i nstallati on of pip ing and equipme nt, package pressure test, pre-trial run of rotary equipme nt, and commissi oning, shall be orga ni zed by QA/QC man ager with the help of fun cti onal departme nts such as quality, safety, tech no

41、 logy and comprehe nsive departme ntsSpecialty Group andManagementGroup shall do the joint inspection, in detail, ManagementGroup is responsible for inspection of management procedures, responsibility execution, files and documents, and Specialty Group for in spect ion of specialize con struct ion q

42、uality, con struct ion records and con firmati on of join t-i nspect ion poin ts.在工程施工各阶段，一般分为钢结构预制、管道预制，设备吊装，设备、管道安装，系统试压、 单机试运、联动试车等，由项目总工程师组织质量、安全、技术、计调等职能组进行专业质量 大检查，检查分管理组和专业组，管理组负责检查管理程序、职责落实、文件资料，专业组负 责检查专业工程质量（施工难点、关键环节、隐蔽工程质量）、施工记录（交、竣工文件、检试验状态记录、无损检测报告）自检及质量通病治理、共检点确认情况等。4.8. Man ageme nt

43、of quality assura nee system operati on质量体系运行管理内容Quality con trol duri ng preparati on for con structi on施工准备阶段的质量控制Establish and perfect quality assura nee system for project con structi on and its assura nee measures, bring into effect quality con trol orga ni zati on, and work out quality system

44、operati on schedule, quality con trol schedule (in clud ing treatme nt schedule for com mon quality faults) and quality schedule.建立、健全项目质量保证体系，完善质量保证措施，落实质量控制组织，制定质量体系运行计 戈V、质量控制规划(包括质量通病防治计划)和质量工作计划。Compile Con structio n Orga ni zati on Pla nning and Con structi on Schemes.编制施工组织设计、施工技术方案。Orga niz

45、e professi onal tech ni cia nsto familiarize desig n docume nt and draw in gs, precisely un dersta nd desig n intent and participate in joint checkup of draw ings and desig n prese ntati on.组织专业技术人员熟悉设计图纸，准确领会设计意图并参加图纸会审、设计交底。Confirm project con structi on quality con trol poi nts (A, B, C) which sh

46、all be con firmed by FW.确定专业工程质量控制点(A、B、C)，报FW确认。Prepare for con structi on equipme nt and apparatus which have bee n con firmed to be qualified.施工机具、工艺设备、检测设备准备，确保检试验设备检定合格并有合格标识。Con firm con diti ons for weld ing material warehouse and valve pressure test.对焊材库、阀门试压等使用条件进行确认。Check qualificati on ce

47、rtificates of pers onnel and report to FW to con firmatio n.各类人员、施工资质审查，并报FW确认。Stre ngthe n workers and staff training and quality educati on.职工培训及质量教育。Con firm con diti ons for start ing con structi on work.开工条件确认。Quality man ageme nt duri ng con structi on施工阶段质量管理Stren gthe n the man ageme nt and

48、distributi on of equipme nt, materials and accessories,preve nt low quality materials and equipme nt from en teri ng con structi on field and protect all on-site materials from being damaged or lost.严格设备、材料、配件验收管理和发放，控制进入现场设备、物资质量，做好现场物资的防护。Orga nize con structi on tech no logy prese ntati on, and a

49、scerta in con structi on procedures, methods, quality criteria, and requireme nt for self- in specti on and in spect ion to be done by others.组织施工技术交底，明确施工程序、方法、质量标准和自检、报检要求。Perform quality in spect ion for con structi on worki ng procedures as per the Quality Con trol Procedures or coordinate with

50、external departments for inspection.按质量控制程序实施工序质量检查确认、报检、共检。Sum mon regular quality meeti ngs every mon th and perform in terior checkup for quality system as the quality system operati on schedule in order to gain eno ugh in formatio n in quality man ageme nt and con structi on quality and bring qu

51、ality schedule into effect.每月定期召开质量例会按质量体系运行计划组织项目质量体系内部审核，掌握质量管理工作和工程质量动态，落实质量计划，制定、落实纠正预防措施。Stren gthe n con trol to com mon quality faults and unq ualified products and perfect quality accide nt treatme nt measures.加强质量通病预检预防控制，严格不合格品控制，按“三不放过”原则做好质量事故处理工作。Mon itor and con trol particular process

52、 and work ing procedures in a continu ous way.对特殊工序或过程进行连续监控。Keep execut ing con struct ion records and quality evaluati on in pace with con structi on proceed ing.做到施工记录、质量评定与工程进度同步。Orga nize professi onal or stage-by-stagemajor in spect ion and coord in ate with FW,Quality Supervisi on and In spec

53、t ion Stati on an d/or local Labor Departme nts in joint in specti on.组织专业或阶段质量大检查，积极配合FW质量技术监督部门和地方政府劳动部门组织的质量大检查，对存在的问题彻底整改。Orga nize joint in spect ion accord ing to pressure test packages and han dover system.按试压系统、交工系统组织联合检查，做好系统质量确认工作。Quality man ageme nt before ending of con struct ion and du

54、ri ng con structi on project accepta nee收尾、交工验收阶段质量管理Organize inspecting punch list and rectify thoroughly quality problems and potential perils.组织工程交工前的“三查四定”工作，彻底整改质量问题和隐患。Establish organization for trial run, ascertain responsibilities, organize a series of work like system pressure test, airtigh

55、t test, flush ing and blow ing, and pre-trial run for equipme nt in a good way, keep in touch with FW,supervisi on un it and desig n unit in time to fin ish gett ing con firmed and prelimi nary evaluatio n in order to en sure successful in terim han dover, and tran sa“bterim han dover certificate.建立

56、试运领导组织机构，落实责任，组织做好系统试压、气密、吹扫和单机试运等项工作，及 时与FW监理、设计单位联系办理好确认工作，完成工程质量初评工作，保证顺利中交，并 办理“中间交工证书”。Establish a maintenance team with full category of workers adequate for skillful operation, which shall serve duri ng warra nty period and be fur ni shed with excelle nt maintenance apparatus, to coordi nate

57、with FW during commissioning and trial run with load, complete final quality grade confirmation and docume nt han dover and sig n project accepta nee certificate.组建“工种齐全、机具配套、素质较高、服务周到”的保运队伍，配合FW故好联动试车、投料试车工作，按时完成工程质量等级最终核定和交工资料确认工作，办理交工资料交接手续，签订“交工验收证书”。Deliberative orga nize and arrange the work o

58、f warra nty and return-i nv estigatio n精心组织，做好保运工作，并按“工程保修书”做好回访、保修等项工作。5. Measures for quality contrc质量控制措施To realize the quality objective, perfect quality assurance system shall be built as per the regulations from Compa n ISO-9002 Quality Manu al, and all releva nt man ageme nt and work criteria shall be implemented. Furthermore, quality control shall be carried out in the whole process of construction.为保证质量目标的实现，工程项目将按照本公司ISO-9OO2质量手册的规定，建立完善的质量体系，全面贯彻执行有关