氢气压缩机技术协议

1、3 标准规范3.1 Compressor standard and code压缩机标准和编码Standard and code TitleDoc. No.Reciprocating Compressors for Petroleum, Chemical, and Gas Industry Services用于石油化学和天然气工业的 往复式压缩机API 618 Fourth edition, May 1995Lubrication, Shaft-Sealing, and Control-Oil Systems and Auxiliaries for Petroleum, Chemical and

2、 Gas Industry Services石油、化工和气体工业用润滑、轴密封和控制油系统及辅助设备API 614Determination of sound power level for noise emitted by displacement compressors容积式压缩机噪声声功率级的测定GB 49803.2 Electric equipment standard and code 电器设备标准和编码Standard and code TitleDoc. No.IECRotating electrical machines-Rating andperformance旋转电机 定额

3、和性能GB755Electrical apparatus for explosive gas atmospheres-Part 1:General requirements爆炸性气体环境用电气设备 第一部分：通用要求GB 3836.1Electrical apparatus for explosive gas atmospheres-Part 2:Flameproof enclosure d爆炸性气体环境用电气设备 第二部分：隔爆型GB 3836.2Electrical apparatus for explosive gas atmospheres-Increased safety Elect

4、rical apparatus爆炸性环境用防爆电气设备 增安型电气设备GB 3836.33.3 Pressure vessel and heat exchangers standard and code 压力容器和换热器标准和编码Standard and code TitleDoc. No.Steel pressure vessels钢制压力容器GB 150-1998Tubular heat exchangers管式换热器GB 151-1999ASME3.4Instrument standard and code 仪表标准和编码Standard and code TitleDoc. No.In

5、strumentation Symbols and Identifications仪表符号和识别ISA.5.1-1984(R1992)3.5 Order of Precedence优先规则In case of a technical conflict between the documents included in a REQUISITION the order of precedence is:在请购单中的文件之间发生冲突时，优先顺序是：1) PRC mandatory local requirements and PRC mandatory National Standards中国强制性

6、的当地要求和中国强制性的国家标准2) MATERIAL REQUISITION / PURCHASE ORDER材质单/采购单3) Individual data sheets and equipment drawings单独的设备表和设备图纸4) Project Specific Specifications项目特性规格书5) International and National Codes国际和国家编码All conflicts must be submitted, on discovery, to PURCHASER with full details for resolution.所有

7、的冲突一经发现，必须将全部详细的解决方案递交给买方。If any conflict happens between the standard listed above and the special description of this agreement, the one that is conducive to enhance the product quality should be adopted.上述所列标准与本协议的特殊规定有冲突时，采用有利于提升产品质量的说法。4、技术要求4.1 Vent gas stream 1 for compressor V9200T100AV100Co

8、mposition of vent gas mixture stream 1气体组分Vent gasComponentsCompsition(wt.-t%)Hydrogen(H2)31.4Hydrogen Chloride(HCl)3.73Dichlorosilane(SiH2Cl2)9.45Trichlorosilane(SiHCl3)42.7Silicon Tetrachloride(SiCl4)12.73Operating data of vent gas compressor unit:操作数据4.2 Vent gas stream 1 for compressor V9200T100

9、AV101Composition of vent gas mixture stream 2气体组分Vent gasComponentsCompsition(wt.-t%)Hydrogen(H2)27.5Hydrogen Chloride(HCl)34.34Dichlorosilane(SiH2Cl2)1.85Trichlorosilane(SiHCl3)15.98Silicon Tetrachloride(SiCl4)20.32Operating data of vent gas compressor unit:操作数据4.3 COMPRESSOR SPECIFICATION 压缩机规格Man

10、ufacturer 制造商Howden BCCompressor Model 选型:P259 H425 cshCompressor Type压缩机类型 Piston 活塞Number of Stage 级数1Number of cylinders :气缸数2Cylinders 气缸 No Lube 无油Arrangement 排列 Horizontal 水平Compressor ( Approx )压缩机组Length (mm) :8000Width (mm) : 7500Height (mm) : 3500Weight（T）：30Expected Vibrations预计振动值In acco

11、rdance with ISO 10816 Class 3 max. : 11.2 mm / s (eff. )符合ISO108163 级This compressor is skid-mounted machine. 该机组为撬装形式。4,4 Fully filled data sheet 充分满足供应需求的数据表Compressor Operating Conditions 压缩机操作参数ServiceUnitV9200T100AV100rateV9200T100AV102rateGas handled 气体H2 mixtureH2 mixtureStage 级11Dew point 露点

12、C-8.1-9.7Molecular weight 分子量g/mol6.1876.739Inlet Conditions 进气条件Pressure puls. Supp. Inlet 入口总压力Bar a66Pressure Cyl. Flange 气缸法兰处压力Bar a5.95.9Temperature, inlet 进气温度C-10-10Compressibility, inlet (Zs)入口压缩系数1.0021.002Discharge Conditions 排气条件Pressure Cyl. Flange 气缸法兰处压力Bar a18.1818.18Pressure puls. S

13、upp. Outlet 总出口压力Bar a1818Temperature, Adiabatic discharge 绝热温度C8888Temperature, Predicted discharge预计出口温度C7779Temperature, After cooler后冷后出口温度C3636Compressibility, discharge (Zd)出口压缩系数1.0081.008Capacity 流量Required Capacity NNT 用户要求Kg/h3529X1.14128X1.1Compressor Capacity *压缩机能力Nm3/h1594815980Compres

14、sor Capacity suction进口状态流量m3/h27752780Power consumption 能耗Power per stage 每级功率kW664.2666.8Compressor shaft power 压缩机轴功率kW686.1688.7Driver nameplate kW 驱动机铭牌功率kW800Compressor rotation speed 转速rpm4204.5 -SITE / LOCATION CONDITIONS 安装现场条件SITE / LOCATION CONDITIONS 安装现场条件Ambient Temperature环境温度Min.:-22.

15、7C / Max.: 39.1CAnnual Average Relative Humidity 年平均相对湿度48 %Compressor location 位置室内Altitude 海拔：1150mAverage Barometric 平均大气压：89.16kPaArea classification区域等级 Hazardous area, Zone1,class 1 危险区，1 区 ,1 级Explosive proof class:IICT4防爆等级Winterization required需要防冻处理By Others 其他Note：Electrical motor adapt f

16、or high altitude 电机采用高原型电机4.6 Cylinder data at full load condition 满负荷条件下气缸数据ServiceUnitAV100 rateAV102 rateStage 级11Inlet pressure cyl. FlangesBar a5.95.9Bar a18.1818.18Cylinder per stage 每级气缸22Single or double acting ( SA or DA)单作用、双作用DADABore 内径mm425425Stroke 行程mm250250Rpm 转速 Rated / Max.250Rpm 转

17、速 Rated / Max. 420 / 480Piston speed 活塞速度 Rated / Max.3.5 / 4Cylinder liner Yes / No 缸套YesLiner nominal thickness 缸套名义厚度mm12.512.5Piston displacement 活塞容积m3/h35193519Cylinder design clearance 气缸余隙%9.179.17Volumetric efficiency 容积效率%78.879Inlet valve, Qty per cylinder每气缸进气阀数量66Discharge valve, Qty pe

18、rcylinder每气缸排气阀数量66Type of valve 气阀型式PlatePlateSuction valve velocity ( API 4th )进气阀隙气速m/s24.624.6Discharge valve velocity ( API 4th )排气阀隙气速m/s24.624.6Rod diameter 活塞杆直径mm7575Max. Allow. Combined rod load ( C* )最大允许活塞力( C* )kN220220Max. Allow. Combined rod load ( T* )最大允许活塞力( T* )kN220220Calculated

19、gas rod load ( C* )计算气体力( C* )kN179.3179.5Calculated gas rod load ( T* )计算气体力( T* )kN169.5169.8Combined rod load (gas+inertia) ( C* )组合活塞力（气体力加惯性力）kN172.9173.1Combined rod load (gas+inertia) ( T* )组合活塞力（气体力加惯性力）kN151.7152Rod reversal degrees 活塞杆反向角Max. Allow. working pressure (static)最大允许工作压力（静态）173

20、173Max. Allow. working pressure (static)最大允许工作压力（静态）Bar G18.718.7Max. Allow. working temperature最大允许工作温度C180180Hydrostatic test pressure液压试验压力Bar G27.0527.05DISCHARGE RELIEF VALVE SETTING DATA AT INLET PRESSURE GIVEN ABOVE 进口压力给定下排气阀的设定值Recommended setting 推荐设定值Bar G18.718.7Gas rod load ( C* )气体力kN2

21、03.6203.9Gas rod load ( T* ) 气体力kN193.3193.6Combined rod load ( C* )组合活塞力kN192.9193.7Combined rod load ( T* ) 组合活塞力kN172.1172.4Rod reversal 活塞反向角172172*C = Compression 压缩 *T = Tension 拉伸4.7 -CONSTRUCTION FEATURES 结构特性ServiceH2Stage 级1Cylinder size ( Bore Diam.) mm 缸径425MATERIALS OF CONSTRUCTION 材料构成

22、Cylinder(s)气缸Cast iron 铸铁Cylinder liner(s)气缸套Cast iron 铸铁Piston(s)活塞Cast iron 铸铁Piston rings 活塞环Filled PTFE填充聚四氟乙烯Wear band 支撑环Filled PTFE填充聚四氟乙烯Piston rod material 活塞杆材质Stainless steel 不锈钢Valve seats / plate 阀座、阀盖Stainless steel 不锈钢Valve guards (stops)制动器Stainless steel 不锈钢Valve discs 阀片Stainless steel 不锈钢Valve springs 阀弹簧Stainle