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1、TITLE: Store Material Handling Procedure 标题:仓库物料处理程序DOC No.: FQP-7.5-04REV: EPage 1 of 5Revision History 更改记录REV版本CHANGE 更改内容WRITTEN编写DATE 日期A BCDEInitial ReleaseChange the type of the area & the label of overdue materialChange the control of expire parts. Update 5.3.4 and add 6.7Update procedure fo

2、rmatUpdate 3.5 Febniary. 10,2006June 10.2008May 26th,2009June &2010June 6, 2012Check & Approval 检査和批准栏SIGNATUREDATESIGNATUREDATE签名日期签名日期OriginatorProgram/Project起案者xxx2012-6-6项目组NANAQualityMaterial质量部xxx2012-6-13物料部NANArr/ishr资讯部NANA人事部NANAOps.Finance运作部NANA财务部NANAFacilityLogistics厂务部NANA物流部

3、xxx2012-6-13PE & EETest & IE制程和设备部NANA测试和工业工程部NANABEGM卓越运营部NANA总经理NANAChecked by DCC:Date:文控审核:xxx日期:2012-6-14Lonjulentud & ropnetury Infonnation oj Xxx (Xxx)标题:仓库物料处理程序Page 2 of 51. Purpose (目的)The file standardizes warehouse operation.规范仓库流程2. Scope (范围)The procedure is applicable to all the mater

4、ial kept in warehouse本文件适用于所有需仓库管理的物料3. Definitions (定义)3.1QC Incoming Materials Quality Control来料质量控制3.2 FIFO-First In First Out先进先出3.3 WIP - Work-In-Process在制品3.4 ESD- Electrostatic Static Discharge静电防护3.5 DO- Delivery Order交货单4. Responsibility(职责)All warehouse personnel must perform the requireme

5、nt of this procedure.所有仓库人员必须切实执行此文件的要求。5. Process Flow Chart 流程图NA5.Procedure(程序)6.1 The division of area for different material and marking 物料摆放区域的划分和标示6.1.1 Warehouse should be divided as different area as Receiving area. MRB area, raw material area. Finished Goods area and other area as packagin

6、g area, and etc Warehouse personnel must be trained on different floor markings Should store different material in corresponding area If there is anything change for the area, the floor marking must be changed accordingly.仓库有各类放置不同物料的区域:待检区、MRB区、原材料区、成品区、以及其它功能的区域, 如包装区等。仓库员工必须认识各种颜色的贴地标示,各类物料应严格按照区

7、域存放。如果指定区TITLE: Store Material Handling ProcedureDOC No.: FQP-7.5-04REV: E标题:仓库物料处理程序Page 3 of 5域不足则需调整区域并需做好区域划分的明显的标示6.2 The placement and other requirements of tools & equipment. 工作用具的摆放及其它要求6.2 1 The pallet must be orderly placed in the designated place 托盘必须整齐地放程在制定区域6.2.3 Material or tools whic

8、h do not belong to warehouse can not be kept in warehouse without approval. 不允许擅自将不属于仓库的物料和使用工具等其他物品带入仓库存放6.2.4 Only qualified personnel with certification of operation or trained personnel can drive the forklift When the forklift is in charging, should be 3meters far away from materials/goods只有经过公司

9、的专门培训或具有叉车操作证的仓库人员才可操作叉车,叉车充电时,应在离物料/货物 3米距离外进行。6.2.5 Warehouse personnel must carefully operate any material handling equipment to make sure safety of human, tools, equipment and facility. After operation, those tools & equipment must be placed designated area.务必正确谨慎使用任何运输装卸工具,保证操作中的人身安全、工具和仓库设施的完好

10、,使用完毕应将 其放于规定区域6.3 Requirement of material handling and storage物料的搬运、存贮要求6.3.1 All material must be orderly placed on die pallet or sheh-uig and it cant be more than 5cm the edge of the pallet or the shelving The height of material on the pallet follow instruction on outside packageJimitation should

11、 be no more than 160cm. Pallet witli material shouldnt extrude more than 15cm from the edge fo the racking when it is on the racknig and cant covct the floor marking when placed on the ground.所有货应整齐地摆放在托盘上,不得超出托盘5厘米。托盘物料摆放髙度按照物料外箱指示,单托不可 超过160厘米。托盘摆放在货架上,最多不可突岀货架15厘米,托盘放在地面上的,不允许压盖贴地标 zj O6.3.2 Any

12、material must be protected from decline/ falling off, shaking, contamination, excessive pressure Safety of material and human must be ensured And storekeeper must dealing with any material according to the mark on the packaging as placement direction. If the carton is severely damaged, warehouse nee

13、d to inform IQC to re-inspect or hold MRB meeting to resolve.任何物料在搬运和堆放过程中必须防止掉落、震动、脏物污染、受压过度等,保证物品和人身安全,必 须按照物料包装上放置方向进行正确的搬运和堆放,包装破损的要重新检验或者通知相关人员开MRB 会议处理。6.3.3 Electronic component must be in conformance with ESD requirement, storekeeper and all personel who goes into ESD protected area must wea

14、r ESD coat and shoes, as well as keep ESD inspection records电子元件的搬运和储存必须符合ESD的要求,仓管员和所有进出仓库防静电区的人员都必须穿防静电 工作服和防静电鞋,并且做好相应的防静电检测记录。6.3.4 Storage time control物料存贮周期控制 Storekeeper must issue parts according to FIFO, and check storage time of component every month 仓管员必须按先进先出原则发货,并且每月检查原材料的期限。标题:仓

15、库物料处理程序Page 4 of 56.342 Expired material will refer to the process of FMI-7.5-010 Shelf life of Materials Control Instruction, the physical goods will be pasted the label of expired material过期物料请参考FMI-7.5-010有效期物料控制指导程序,实物上张贴过期物料标签。6.3.5 Maintenance of warehouse environment仓库环境的维护6.3.5Storage place

16、must be Damp proof, Rainproof, Fireproof, Theft proof, and ensure goods are placed well. 存货环境必须具备防潮、防水、防火、防盗,并且确保货物放宜安全等条件。 Warehouse personnel should place the nibbish as scraped packaging to trash can to keep an orderly and clean work environment according to Housekeepting instruction仓库员工应随

17、手将工作中产生的废包装等杂物放入垃圾箱内,做到有序、整洁的维护仓库环境,参照 Housekeeping要求相关文件。63.5.3 Facility must check & record temperature and humidity every day. If any discrepancy, must take corrective action. Refer to Work Environment Control Procedure厂务每天检查和记录库房温、湿度,如有超出控制范用,采取措施,参照工作环境控制程序。6.4 Package.Protection and Delivery 包

18、装、防护和交付6.4.1 Storekeeper must ensure that the package is undamaged. and all the outer & inner package are labeled with the information of Part No. and quantity.收料时应确保货物包装完整,且从最大包装至最小包装均有料号及数呈:等标识。6.4.2 Production operator and storekeeper must pack & identify the goods according to requirement to ens

19、ure the safety delivery 应保证运岀货物的包装运输安全,生产线包装工及仓管员应确保按工程制泄的包装要求进行包装和标 识。6.4.3 During the process of handling, storage & delivery, the person should pay attention to the identification, and ensure the goods cant be put upside down or be put in bad area.应注意在搬运、储存、运货过程中的包装标识,不可倒麗及放在对物品有损害的环境中。6.4.4 DO must be signed by w/li staff, forwarder, and finally signed by security before goods can be released to forwarder. A yellow signed copy of the DO must be given to finance the next working day. W/H fi

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