电脑产品可靠性试验作业指导书

1、作业指导书WoRKlNSTRUCTloN文件名称：Doc. NameFUjitSUFUiitSU产品可靠性试验作业指 导书S PrOdUCt ReIiabiIity TeSt WI文件编号：Doc. No.WI/750/050拟制部门：PrePared byRTC版号：VerSiO nA/0受控印章Ctrl. StamP受控副本早Ctrl. COpy生效日期EffeCt Date版序VerSiO n修改内容简述ReViSed COntent descripti On修改日期ReViSed date修改人ReViSed by审核人CheCked by批准人APPrOVed by一.温湿（带操作）

2、试验1 目的评价产品在温湿条件下使用和贮存的可靠性2 适用范围适用于中名（东莞）电子有限公司生产的FUjitSU计算机音箱产品.3 试验设备恒温恒湿试验箱、噪音发生器4 试验步骤4.1 环境条件:温度:15C30C ,相对湿度:35%80%.4.2 取1对（或以上）无包装的合格样品.4.3 将样品（工作状态下）放入恒温恒湿试验箱内（温度:30CRH:90%）,2小时后,取出样品，在室温下放置 1小时.4.4 试验后,检查样品的外观和功能.5 质量要求5.1 试验后,产品的外观和功能应正常，样品应无异音.5.2 试验前、后,样品的灵敏度变化须小于3dB.6 参考文件712344.14.24.34

3、.455.15.26712344.14.24.34.455.15.25.3750PR002保存年限3年记录RTC试验报告低温（带操作）试验目的评价产品在低温条件下使用和贮存的可靠性.适用范围适用于中名（东莞）电子有限公司生产的FUjitSU计算机音箱产品.试验设备冰箱、噪音发生器.试验步骤环境条件:温度:15C30C ,相对湿度:35%80%.取1对（或以上）无包装的合格样品.将样品（工作状态下）放入冰箱内（温度：0C）,8小时后,取出样品,在室温下放置1小时.试验后,检查样品的外观和功能.质量要求试验后,产品的外观和功能应正常，样品应无异音.试验前、后,样品的灵敏度变化须小于3dB.参考文件

4、FUjitSU可靠性试验项目客户数据记录保存年限RTC试验报告750PR0023年咼温咼湿（带操作）试验目的评价产品在高温高湿条件下使用和贮存的可靠性,并确认胶脚（CUShiOn）是否影响涂装面（产品如有 胶脚（GUShiOn）贴在涂装面上时）.适用范围适用于中名（东莞）电子有限公司生产的FUjitSU计算机音箱产品.试验设备恒湿恒湿试验箱、噪音发生器试验步骤环境条件:温度:15C30C ,相对湿度:35%80%.取1对（或以上）无包装的合格样品.将样品（工作状态下）放入恒温恒湿试验箱内（温度:60CRH:90%）,48小时后,取出样品,在室温下放 置1小时.试验后,检查样品的外观和功能.质量

5、要求试验后,产品的外观和功能应正常，样品应无异音.试验前、后,样品的灵敏度变化须小于3dB.试验后胶脚（GUShiOn）无变形,脱落等不良（产品如有胶脚（GUShiOn）贴在涂装面上时）.参考文件FujitSu可靠性试验项目客户数据750PR002保存年限3年记录RTC试验报告热冲击（带操作）试验目的评价产品在高低温极值下以及高低温极值交替冲击环境条件下的可靠性.适用范围适用于中名（东莞）电子有限公司生产的FUjitSU计算机音箱产品.试验设备冰箱、咼温箱、噪音发生器试验步骤环境条件:温度:15C30C ,相对湿度:35%80%.取1对（或以上）无包装的合格样品.按下面的条件将样品（工作状态下

6、）放于0C的冰箱中、40C的高温箱中和常温条件下:0C :2H常 温HH40C :2H常温:1H（循环4次）.试验后,检查样品的外观和功能.质量要求试验后,产品的外观和功能应正常，样品应无异音.试验前、后,样品的灵敏度变化须小于3dB.参考文件FUjitSU可靠性试验项目客户数据记录保存年限RTC试验报告750PR0023年振动试验目的评价产品在搬运和运输及其它操作过程中经受振动冲击的能力及包装对内装产品的保护能力.适用范围适用于中名（东莞）电子有限公司生产的FUjitSU计算机音箱产品.试验设备振动试验台试验步骤环境条件:温度:15C30C ,相对湿度:35%80%.抽取1对带内盒或1卡通箱

7、的合格样品.将样品固定于振动台上，设定振动方式及参数：2mm,525HZ0.8G,25HA 100HZ周期为6分 钟;10个循环（振三个方向）.试验后,检查样品的外观和功能.质量要求包装盒无明显损伤；包装盒内产品无散乱.67四.12344.14.24.34.455.15.267五.12344.14.24.34.455.15.2试验后,产品的外观和功能应正常，样品应无异音.5.367六.12344.14.24.34.44.54.655.15.25.367七. A.123试验前、后,样品的灵敏度变化须小于3dB.参考文件FUjitSU可靠性试验项目客户数据记录保存年限RTC试验报告 包装跌落试验

8、目的750PR0023年评价在运输、搬运及其它操作过程中，包装箱（盒）在受到垂直冲击时的耐冲击强度及包装对内装物 的保護能力.适用范围适用于中名（东莞）电子有限公司生产的FUjitSU计算机音箱产品.试验设备冲击平台:水平的金属或混凝土板（任何情况下均不得使用木板与地毯）、包装跌落试验机试验步骤环境条件:温度:15C30C ,相对湿度:35%80%.抽取一卡通箱合格的样品.跌落高度为60cm.跌落次序（由 aj）:a.任选一个角b.那个角引出之最 短边C.那个角引出之次 短边d.那个角引出之最 长边e最小的面f.最小的面的对 面g.中间大小的面h.中间大小的面的 对面i.最大的面j.最大的面的

9、对面跌洛完后,将样品在室温下放置2小时. 试验后,检查包装和样机的外观和功能.质量要求包装箱/内盒外观应无严重损坏；包装箱内产品应无散乱.试验后,产品的外观和功能应正常，样品应无异音.试验前、后,样品的灵敏度变化须小于3dB.参考文件FUjitSU可靠性试验项目客户数据记录保存年限RTC试验报告750PR0023年堆箱试验此试验请参照 WI/750/005堆箱试验，只是堆箱时间为48小时.热冲击试验（涂装面）目的评价产品涂装面在高低温极值下以及高低温极值交替冲击环境条件下的可靠性适用范围适用于中名（东莞）电子有限公司生产的FUjitSU计算机音箱产品.试验设备恒湿恒湿试验箱、硬胶纸4 试验步骤

10、4.1 环境条件:温度:15C30C ,相对湿度:35%80%.4.2 取1对（或以上）无包装的合格样品.4.3 将样品涂装面贴好硬胶纸，按下面的条件将样品放于恒湿恒湿试验箱中:80C HH30C HH20C :1H30C :1H（循环 8 次）.4.4 试验完成后取出样品，对样品的涂装面进行检查.5 质量要求试验后样品涂装面应无破损、龟裂、剥离等不良（胶纸有粘力,且撕开后无脱油）.f6参考文件FUjitSU可靠性试验项目客户数据7记录保存年限RTC试验报告750PR0023年九.涂装面格子切割试验此试验请参照WI/750/0060涂装面格子切割试验，其中玻璃胶纸为客户提供.十.耐护手霜试验（

11、涂装面）1 目的确认护手箱对涂装面的影响.2 适用范围适用于中名（东莞）电子有限公司生产的FUjitSU计算机音箱产品.3 试验设备护手箱（普通霜/药性霜）、纱布、恒湿恒湿试验箱4 试验步骤4.1 环境条件:温度:15C30C ,相对湿度:35%80%.4.2 取2对无包装合格的样品.4.3 将花王肥皂厂生产的ATLIX（药性/普通）按一定的厚度分别均匀涂抹在不同的涂装面上4.4 用纱布包住涂抹面，然后将样品放入恒温恒湿试验箱（温度:40C,RH:80%内120小时.4.5 120小时后,取出样品,对样品涂装面进行检查.5 质量要求涂装面应无露底色、氯泡、爆裂、剥离等不良.6 参考文件FUji

12、tSU可靠性试验项目客户数据7 记录保存年限RTC试验报告750PR0023年备注:如果某型号的参数与本作业指导书中的内容有冲突，请以客户资料中某型号的参数为准. 以下是英文内容，如有中英文不符，按中文为准！Follow ing is En glish Conten t, if have any differe nt from the Chin ese, PleaSe judge n Chin ese.一. TemPeratUre &Hu midity （OPerati On al） TeSt1. PUrPOSeTo evaluate the reliability of the PrOdUC

13、t Under the condition of temperature&humidity.2. Scope344.14.24.34.455.15.26712344.14.24.34.455.15.2671APPlying to FujitSu S SOund box for COmPuter thymadkon.TeSt EqUiPme ntPrOgrammabIe temperature & humidity test Chamber noise generatorTeSt PrOCeSSEnvironment condition: temperature:15 30C ,RH:3580%

14、.SamPIe 1 (or more) Pair of qualified PrOdUCt WithOUt package.PUt the SamPIe (oPerati on al) in the PrOgrammabIe temperature & humidity test Chamber (temperature:30C , RH:90%) for 2 hours, after 2 hours, take out the SamPIe and expose it to ambient en Vir Onment con diti on for 1 hour.After test, Ch

15、eCk the appeara nce and function of the SamPle.QUaIity ReqUireme ntAfter test, the appeara nce and fun Cti on of the SamPIe shall be no rmal.The Variati on of the Sen SitiVity shall be less tha n 3dB before and after test.Refere nce DOCUme ntFUjitSU ReIiabiIity TeSt ItemCUStOmer fileReCOrdKeeP TimeR

16、TC TeSt Report750PR0023yearsLoW TemPeratUre (OPerati On al) TeStPUrPOSeTo evaluate the reliability of the PrOdUCt Un der the con diti on of low temperature.ScopeAPPlying to FUjitSU S sound box for COmPUter that made by FUjikon.TeSt EqUiPme ntRefrigeratOrr noise generatorTeSt PrOCeSSEnvironment condi

17、tion: temperature:15 30C ,RH:3580%.SamPIe 1 (or more) Pair of qualified PrOdUCt WithOUt package.PUt the SamPIe (oPerati on al) in the refrigerator (temperature:C) for 8 hours, after 8 hours, take out th SamPIe and expose it to ambie nt en Vir OnmentCOn diti on for 1 hour.After test, CheCk the appear

18、a nce and function of the SamPle.QUaIity ReqUireme ntAfter test, the appeara nce and fun Cti on of the SamPIe shall be no rmal.The Variati on of the Sen SitiVity shall be less tha n 3dB before and after test.Refere nce DOCUme ntFUjitSU ReIiabiIity TeSt ItemCUStOmer fileReCOrdKeeP TimeRTC TeSt Report

19、750PR0023yearsHigh TemPeratUre & High HUmidity (OPerati On al) TeStPUrPOSeTo evaluate the reliability of the PrOdUCt Un der the con diti on of high temperature & high humidity, anc determ ine the CUShi on affect the SUrfaCe or not (if the PrOdUCt have CUShi on on the surface).2344.14.24.34.455.15.25

20、.367四.12344.14.24.34.455.15.267ScopeAPPlyin g to FujitSu S SOund box for COmPuter that made by Fujikon.TeSt EqUiPme ntPrOgrammabIe temperature & humidity test Chamber noise generator.TeSt PrOCeSSEnvironment condition: temperature:15 30C ,RH:3580%.SamPIe 1 (or more) Pair of qualified PrOdUCt WithOUt

21、package.PUt the SamPIe (oPerati on al) in the PrOgrammabIe temperature & humidity test Chamber (temperature:60C , RH:90%) for 48 hours, after 48 hours, take out the SamPIe and expose it to ambie en Vir Onment con diti on for 1 hour.After test, CheCk the appeara nce and function of the SamPle.QUaIity

22、 ReqUireme ntAfter test, the appeara nce and fun Cti on of the SamPIe shall be no rmal.The Variati on of the Sen SitiVity shall be less tha n 3dB before and after test.After test, the CUShi on on the SUrfaCe of the SamPIe shall have no break off etc (if the PrOdUCt have CUShi on on the surface).Refe

23、re nce DOCUme ntCUStOmer fileKeeP Time750PR0023yearsFUjitSU ReIiabiIity TeSt ItemReCOrdRTC TeSt ReportThermaI Shock (OPerati On al) TeStPUrPOSeTo evaluate the reliability of the PrOdUCt Un der the con diti on of thermal shock.ScopeApplying to FUjitSU S sound box for COmPUter that made by FUjikon.TeS

24、t EqUiPme ntRefrigeratOrr oven、noise generatorTeSt PrOCeSSEnvironment condition: temperature:15 30C ,RH:3580%.SamPIe 1 (or more) Pair of qualified PrOdUCt WithOUt package.PUt the SamPIe (oPerati on al) in the refrigerator (temperature:C)、ove n (temperature:4C) and ambie nt en Vir OnmentCOn diti on a

25、s beIow:0oC:2h ambie nt environment con diti on :1h 40oC:2h ambie nt en Vir OnmentCOn ditio n:1h(4cycles).After test, CheCk the appeara nce and function of the SamPle.QUaIity ReqUireme ntAfter test, the appeara nce and fun Cti on of the SamPIe shall be no rmal. The Variati on of the Sen SitiVity sha

26、ll be less tha n 3dB before and after test. Refere nce DOCUme ntCUStOmer fileKeeP Time750PR0023yearsFUjitSU ReIiabiIity TeSt ItemReCOrdRTC TeSt Report五.12344.14.24.34.455.15.25.367六.12344.14.24.34.44.54.65Vibrati On TeStPUrPQSeTo evaluate the ability Qf the PrQdUCt WithSta nd the VibratiQ n Whe n tr

27、an SPQrtati On and Qther QPeratiQrSGQPeAPPlying tQ FUjitSU S SQUnd box for GQmPUter that made by FUjikQn.TeSt EqUiPme ntVibrati Qn teSterTeSt PrQGeSSEnVirQnment conditiQn: temperatUre:1A 30C ,RH:3580%.SamPIe 1 Pair Qf (With inner box) Qr 1 GartQn qUalified PrQdUGt.FiX the SamPIeS Qn the table-board

28、Qf the Vibrati Qn teSter, Set the PrQGedUre Qf VibratiQ n: 2mm25Hz 0.8G,25 100Hz;PeriQd is 6mi nUtes;10CyCIeS(3directio n).After teSt, CheCk the appeara nce and fUnction Qf the SamPle.QUaIity ReqUireme ntAfter teSt, the PaCkage no QbViQUS damage and the PrQdUCt in inner box no any mess.After test, t

29、he appeara nce and fUn Cti Qn Qf the SamPIe shall be no rmal.The VariatiQn Qf the SenSitiVity shall be less than 3dB before and after test.Refere nce DQGUme ntFUjitSU ReIiabiIity TeSt ItemCUStQmer fileReGQrdKeeP TimeRTC TeSt Report750PR0023yearsPaGked PrQdUGt Free DrQP TeStPUrPQSeTQ evaUate the abil

30、ity Qf the GartQn Qr inner box WithStand the impact WhentranSPQrtatiQn、 IQad and Qther QPeration.SGQPeAPPlying to FUjitSU S SQUnd box for GQmPUter that made by FUjikon.TeSt EqUiPme ntImPaGt PIatfQrm:horizQntalmetal floor Qr CQnGrete groUnd (Gan t USe WQQd floorand GarPet in any conditiQn)、PaGkage dr

31、op testerTeSt PrQGeSSEnVirQnment condition: temperatUre:15 30C ,RH:3580%.SamPIe 1 Gart Qn qUalified PrQdUGt.DrQP height is 60cm.DrQP SeqUe nce (from a to j):a. AnyQneCQrnerb. The ShQrteSt edge n ear the CQrnerc. The ShQrter edge nea the CQrnerd. The IQn gesl edge n ear the CQrnere. The smallesSidef.

32、 The QPPQSite Side Qf the smallest Sideg. The middle SiZe Sideh. The QPPQSite Side Qf the middle SiZe Sidei. The biggesl Sidej. The opposite Side Qf the biggest Qf SideAfter test, expose the SamPIeS to ambie nt en Vir QnmentCQn diti Qn for 2 hoUrs.CheGk the package、appearance and fUnGtiQn Qf SamPles

33、.QUaIity ReqUireme nt5.15.25.367七. A.12344.14.24.34.4567九.十.12344.1After test, the PaCkage no ObViOuS damage and the PrOduCt in inner box no any mess.After test, the appeara nce and fun Cti on of the SamPIe shall be no rmal.The Variati on of the Sen SitiVity shall be less tha n 3dB before and after

34、test.Refere nce DOCUme ntFUjitSU ReIiabiIity TeSt ItemCUStOmer fileReCOrdKeeP Time3yearsRTC TeSt Report750PR002Cart on WithSta nd PreSSUre TeStRefer to the WI/750/005Carton WithStand PreSSUre Tegt ,the difference is the duration is 48 hoursThermaI ShoCk TeSt (SUrfaCe)PUrPOSeTo evaluatethe reliabilit

35、y of the PrOdUCt S SUrfaCe Under the condition of thermal shoCk.ScopeAPPlying to FUjitSU S sound box for COmPUter that made by FUjikon.TeSt EqUiPme ntPrOgrammabIe temperature & humidity test Chamber hard adhesive card.TeSt PrOCeSSEnvironment condition: temperature:15 30C ,RH:3580%.SamPIe 1 (or more)

36、 Pair of qualified PrOdUCt WithOUt package.StiCk the hard adhesive Card on the SUrfaCe of the sample, the n PUt it in the PrOgrammabIe temperat& humidity test Chamber as below: 80oC1h 30oC:1h 20oC:1h 30oC:1h(8cycles).After test, CheCk the SUrfaCe of the sample.QUaIity ReqUireme ntAfter test, the SUrfaCe shall have no any man glebroke n or desquamate etc(the hard adhesive Card S be adhesive, andhe oil of the SamPIe S SUrfaCe shall have no break off).Refere nce DOGUme ntCUStOmer fileKeeP Time750PR0023yearsFUjitSU ReIiabiIity TeSt ItemReGOrdRTC