腰轮流量计使用说明书中英文版

1、 1 概述 腰轮流量计是用于对管道中流量进行连续或间歇测量的高精度计量仪表。它具有精度高、可靠性好、重量轻、寿命长、安装使用方便等特点，是容积式流量计的典型特点。 腰轮流量计主要由计量腔、密封联轴器和计数器三部分组成。可现场指示累积流量和瞬时流量，配以发信器及流量智能控制仪，可实现远距离测量和控制。广泛用于石油、化工、电力、冶金、交通、食品加工、医药、国防、商业贸易等部门对石油及石油制品、化学溶液等流体的精确测量。 1.summarize Lumbar wheel flow meter is used for pipeline liquid flow measurement of contin

2、uous or intermittent high-precision measurement instrumentation. It has high accuracy, good reliability, light weight, long life, easy installation etc. It is a typical positive displacement flow meter products. Roots Flow meter mainly by the measurement cavity, sealing the composition of the coupli

3、ng and counters. The instructions can be cumulative and instantaneous flow of traffic, coupled with letters intelligent control device and flow meter, can realize remote measurement and control. It widely used in petroleum, chemical, electric power, metallurgy, transportation, food processing, medic

4、ine, defense, commerce and trade sectors such as oil and petroleum products, chemical solutions and other fluids accurate measurement. 2.工作原理 当被测液体流经计量室时，在流量计的进出口形成 压差，腰轮在此压差的推动下旋转。同时通过固定在腰轮轴上的一对驱动齿轮，使两个腰轮保持连续旋转。随着腰轮的转动，液体经由计量室被不断排出流量计。每对流过的液体量是计量室容积的四倍，通过密封联轴器、减速机构，将旋转次数减速后传递到计数器，计数器即指示液体瞬时流量和累积流量。

5、 在计数器机构中安装发信器即成了带发信器的腰轮流量计。与显示仪表或微机系统配套，可实现远传（定量、累积、瞬时等功能）自动化测量和控制。使用说明另见显示仪表分类说明书。 2. works When the measured liquid flowing through the measuring chamber when the pressure in the formation of the import and export meter, waist-round under the impetus of pressure in the second rotation. At the same

6、 time fixed on the waist by a pair of drive axle on the gear, there are two waist-round to maintain a continuous rotation. With the waist wheel rotation, the liquid is continuously discharged through the metering chamber flow meter. Convection over the liquid for each volume is four times the volume

7、 of metering chamber. Through the sealing coupling, deceleration institutions, after slowing down the rotation number passed to the counter, 1 counters that the instantaneous direction of liquid flow and cumulative flow. Counting bodies in the installation of devices that have become with a letter w

8、riting device Roots Flow meter. And display instruments or computer systems accessories, and can be realized Remote (quantitative, cumulative, instantaneous and other functions) automatic measurement and control. See instructions display instrument classification manual. 3.主要零件材料组合 材料 零件AL EL LL 铸铁

9、铸铝 不锈钢 铸钢 铸铝 不锈钢铸铁 铸铁 铸铝 不锈钢 壳体 转子 盖板 转子轴 轴承 3. Main parts and materials combinations Materials Parts AL EL LL Iron Aluminum Stainless Cast Aluminum Stainless Iron Iron Aluminum Stainless shell rotor cover Rotor shaft Bearing 4.性能和压力损失曲线 2 4. Performance and pressure drop curves 5.技术参数 公称压力（MPa）:0.6

10、、1.0、1.6、2.5、4.0 工作温度：（）：-1060 精度等级：0.5、0.2 3m流量范围：（ /h） 公称通径 液体粘度 3.0150mpa.s 液体粘度 3.0150mpa.s 液体粘度 3.0150mpa.s 液体粘度 3.0150mpa.s 15 0.252.5 0.52.5 0.52.5 0.832.5 20 0.252.5 2.5 0.52.5 0.832.5 25 0.66 1.26 1.26 26 40 1.616 3.216 3.216 5.316 50 2.525 525 525 8.325 80 660 1260 1260 2060 80 12100 22100

11、 20100 33.3100 100 10100 20100 20100 33.3100 150 40200 40200 100200 66.7200 精度等级 0.5 0.2 Specifications 5. Working pressure（MPa）：0.6，1.0，1.6，2.5，4.0 Temperature（）：-1060 Accuracy grade：0.5，0.2 3mFlow Range（/h） 3 Diameter(mm) Liquid viscosity 3.0150mpa.s Liquid viscosity 3.0150mpa.s viscosity Liquid 3

12、.0150mpa.s viscosity Liquid 3.0150mpa.s 15 0.252.5 0.52.5 0.52.5 0.832.5 20 0.252.5 2.5 0.52.5 0.832.5 25 0.66 1.26 1.26 26 40 1.616 3.216 3.216 5.316 50 2.525 525 525 8.325 80 660 1260 1260 2060 8012100 22100 20100 33.3100 100 10100 20100 20100 33.3100 150 40200 40200 100200 66.7200 Accuracy grade

13、0.5 0.2 外形及安装尺寸 6. 6. Overall and installation dimensions ）铸铁型腰轮流量计外形尺寸（1Iron-based Roots Flow meter Dimensions (1) Model 型号L H I B D D1 n-d LL-AL15.06 160 238 52 100*100 G11/4 LL-AL20.06 160 238 52 100*100 90 65 LL-AL25.06 180 260 68 120*120 G1/ LL-AL40.1 240 290 88 170 150 110 4-17.5 LL-AL50.1 265

14、 305 97 190 165 125 4-C17.5 LL-AL80.1 265 340 122 246 200 160 8-17.5 LL-AL80.1265 470 164 246 200 160 8-18 LL-AL100.1 515 425 164 305 220 180 8-18 LL-AL150.1 560 550 225 455 285 240 8-22 ）铸钢型腰轮流量计外形尺寸（2(2) Cast steel wheel flow meter lumbar Dimension Model 型号too large, but the the move L After H 1）发

15、信块位置不当the I period B 重新调整位置左右、 of D D1 For the 0.2 meter n-d LL-EL25.3 发信器无信号difference 180 DN40 260 greater than or 68 120*120 0.05 前后移动Re-calibration G11/4 maximum difference between the minimum LL-AL40.4 between the 300 DN50 290 2）极性接反repair using the 88 170 0.05 重新更改 150 接红线、+”“adjustment 110 er

16、ror 4-18 exceed not does LL-AL50.4 minimum maximum 360 DN80 315 changes in clearance 103 276 0.25 “165 -”接黑线125 0.17% 4-18 LL-AL80.4 密封部位有渗漏error of 360 DN80348 128 254 0.5 更换O200 型密封圈加涂160 4-18 LL-AL100.3 现象than less 540 DN100 1% 1) the poor 435 O型密封圈老化失效174 330 0.5 To re-adjust the 235 密封脂 190 4-2

17、2 LL-AL150.3 No signal of Letter device 560 DN150 location writing block 552 227 455 0.5 position so, before and after 300 250 4-26 3）铸铝型腰轮流量计外形尺寸与铸铁型腰轮流量计外形尺寸相同（ (3) Cast aluminum wheel flow meter lumbar dimension just as (1) 4 7.腰轮流量计的安装使用 7. Lumbar wheel flow meter installation （1）流量计前应安装过滤器，两者表体

18、上箭头指向与流动方向一致 Flow meter should be installed before the filter, the (1).two arrows pointing in the body on the line with the flow direction （2）当被测液体含有气体时，流量计前应安装气体分离器 Recently tested liquid containing gas, flow meter should (2) be installed before the gas separator （3）不论管路是垂直还是水平安装，但流量计的腰轮轴安装成水平位置（即表

19、度盘应与地面垂直）。 Regardless of pipe is installed vertically or horizontally, (3)but the flow meter installed in the waist into a horizontal position axle ( dial the table should be perpendicular to the ground) （4）流量计在正确安装情况下，如果不易看清读数，可把计数器旋转180度或90度均可。 Flow meter installed in the right circumstances, if (

20、4) difficult to see clearly, can be rotated 180 degrees to the counter, or 90 degrees （5）节流阀应安装在流量计进口处，开闭阀装在出口处，使用开闭阀时要缓慢启动，不要突然开阀。 Throttle valve should be installed in the meter entrance, (5) opening and closing valve installed in the exit of the use of open-close valve slowly to start, do not sud

21、denly open valve (6) 严禁使用扫线蒸汽通过流量计 Prohibited the use of scan-line steam through the flowmeter （7）在连续使用部门，流量计需加旁通管道 In the continuous use sector, need to add bypass pipe flow meter （8）流量计安装前，管道需冲洗，冲洗时采用直管段（替代流量计位置）防止焊渣、杂物等进入流量计 Pre-installation flow meter, piping required to wash, rinse used straigh

22、t pipe section (alternative flow meter position) to prevent the welding slag and debris from entering flow meter （9）严禁用水校验铸铁、铸钢材质组成的流量计 Check water is strictly prohibited cast iron, cast steel material composition of flow meter （10）流量计在使用时流量大小不得超过技术要求。流量计正常工作在最大流量7080%为优。 When using the flow meter s

23、ize should not exceed the technical requirements. Flow meter to work at maximum flow rate 70 80% is good 。 （11）被测液体如果具有化学腐蚀性，需选用不锈钢材质的流量计，如果腐蚀性强，需选用0Crl8Ni12MO2Ti材质的流量计。 （12）流量计的安装方法如右图所示。 Flow meter installation method as shown on the right. 5 8 误差计算及调整 Error calculation and adjustment （1） 流量计的基本误差

24、，由各检定流量点的各次测得值分别按下式计算：（容积法） Flow meters basic error, by the test flow point of the various measured values determined by the formula E=（V-V）/V*100% mE-流量计误差（一般指累积误差）取两位有限数字 E-meter error (generally refers to the cumulative error) to take a limited number of two V-流量计测得值（即显示值） mVm-meter measured valu

25、e (that is, with values displayed) V一经修正后，流量标准装置测得值（实际值） V 1, as amended, the flow standard device measured value (actual value) 由基本误差计算公式知，当 V时，流量计基本误差为“+”值，表示流量计走快了。 VmVV时，流量计基本误差为“-”值，表示流量计走慢了 m Knowing from the basic formula for calculating the error, when the Vm V, the flowmeter basic error + v

26、alue, indicating flowmeter gone too fast. Vm V, the flowmeter basic error - value, indicating slow flow meter walk 为了使流量计误差在基本误差限之内，往往需要进行调整。即通过更换装在计数器内的一对调节齿轮（调整牙）来改变机械传动比，从而使得流量计的显示值得到调整。 In order to meter error in the basic limits of error, and he often needs to be adjusted. That is mounted on th

27、e counter by replacing a pair of adjustment gears inside (adjusted teeth) to change the mechanical transmission ratio, allowing to adjust the meters display is worth. 误差调整不能改变流量计的流量特性，仅使其特性曲线人为地处于新的坐标系中。 Error can not change the meter to adjust the flow characteristics, so only the curve artificiall

28、y in a new coordinate system. 一般来说，在规定的（或实际使用的）流量范围内，其最大与最小流量检定点的基本误差范围不大于规定的精度的基本误差，均可通过误差调整使其流量计基本误差合格。 In general, the provisions of (or actual use of) traffic within the maximum and minimum flow rate test points, the scope of the basic error of not greater than the precision of the provisions of

29、 the basic error, the error can be adjusted to meter through the basic error of qualified . 已使用过的流量计，一般先用原有的调节齿轮组进行误差检定，然后根据具体的误差情况再进行调整。 Flow meter has been used, generally the first to use the original error of the regulation of gear group test, and then depending on the error happen again to adju

30、st. 6 （2） 腰轮流量计误差调整方法（误差调整表使用说明） Roots Flowmeter error adjustment methods (error-adjusted using the instructions1. 设计时的标准双层齿轮是35/38，在检验时若发现流量计走慢了，即出现（1）误差，例如-1.02-0.32时，应将双层齿轮35/38换成38/41，这时误差曲线原点便由35/38齿轮对应的零位，上移到38/41齿轮相对应的+0.62的位置（参看调节齿轮表），这样误差曲线便处于新的坐标系统中，而流量计的误差被调整在-0.4+0.32的范围内，便达到合格要求。 Design

31、 criteria for two-tier gears are 35/38, in the examination if the meter was found to go slow, that is, under (1) error, for example, -1.02 -0.32, should be replaced 38 double-deck gear 35/38 / 41, when the error curve corresponding to the origin will be zero by the 35/38 gears spaces, moved to the 3

32、8/41 gear + 0.62 corresponding to the location (see gear table adjustment), so that the error curve will be at the new coordinate system, The flowmeter is adjusted error of -0.4 +0.32 in the context, we meet eligibility requirements. 2. 流量计在使用过程中，由于工作条件的变化，误差往往也会变化，导至超差。只要误差范围不超过1%，一般均可以调整合格。例如仪表周期检

33、定后误差为-0.12+0.66，就可以进行调整，首先观看调节的双层齿轮是多少的齿，例如调节的双层齿轮是38/41齿轮，则应参考“调节齿轮标表”上的38/41处相对应的原坐标原点+0.62作为零位，下移至+0.43处对应的调节齿轮37/40调节双层齿轮，即坐标原点下移-0.19，则误差便调整到-0.40+0.47范围内，保证合格。 Flow meter during use, due to changes in working conditions, the error will tend to change, leading to the ultra-poor. As long as no m

34、ore than 1% error range, generally can be adjusted qualified. For example, periodic checking and testing instrument error -0.12 +0.66, it can be adjusted, first of all watch regulate how much the two-tier gear tooth, such as adjusting the double-deck gear is a 38/41 gear, you should refer to Standar

35、d tables adjustable gear on the 38/41 at the origin corresponds to the original coordinates + 0.62 as zero, the next move to +0.43 at the regulation of gear 37/40 regulating the corresponding double-gear, that is down -0.19 coordinate origin, then the error will be adjusted to -0.40 +0.47 range to e

36、nsure compliance. 2. 校验调整0.2级腰轮流量计具体方法按国家计量检定规程JJG667-1997液体容积式流量计实施。 Check adjustment of 0.2 Roots Flowmeter specific methods by country metrological verification JJG667-1997 liquid volumetric flow meter, to implement。 9. 配套 Supporting 仪表一般按以下配套出厂：40及其以上口径配机械密封联轴器。Y1减速器和A5计数器，带发信器的流量计则配Y2减速器；25及其以上

37、口径配磁性密封联轴器、Y1减速器和A5计数器，实现流量信号远传的流量计在本体上直接配GF类发信器。 7 用户需要回零计数器A6，请在订货时说明。 Instruments are generally governed by the following supporting factory: 40 and above, aperture coupling with mechanical seals. Y1 reducer and A5 counters, flow meters with a letter device is equipped with Y2 reducer; 25 caliber

38、 and above, with magnetic sealing couplings, Y1 reducer and A5 counters, flow meters for traffic signals in the body of the FET Class letters directly with GF devices. Users need to return to zero counters A6, please note when ordering. 配套的计数器型号及性能指数 Supporting counter model and Performance Index A5

39、技术性能 A5 technical performance 1、 指针指示 pointer instructions 2、 滚轮累积 Roller cumulative Cumulative display 6 6位3 累积显示4. 表示单位L Unit 5.指针回转方向和顺时针 Pointer to the direction and clockwise rotation A6技术性能 A6 technical performance 1.指针指示 pointer instructions Cumulative display 6 62.累积显示位Back to zero shows 6 位

40、3 回零显示64. 表示单位L Unit 5.指针回转方向和顺时针 Pointer to the direction and clockwise rotation 注：A5计数器；滚轮及指示累积显示。 A6计数器；上排滚轮累积显示，指针及下排滚轮具有回零功能 Note: A5 counter; wheel and instructions cumulative display. A6 counter; on the row roller accumulation showed that the pointer and the next row of rollers with a return

41、to zero function。 配套的计数器型号性能及技术参数 supporting counter model performance and technical parameters QF-1特点Features 1. 采用二线制（信号与供电共用导线） Using two-wire (signal and power sharing cable) 无触点，发信可靠2. No contact, letters and reliable 3.传输距离远，方波输出 Transmission distance and square-wave output 4.本质安全型防爆和隔爆型防爆 Int

42、rinsically safe explosion-proof and explosion-proof 技术参数 Specifications 1. 输出信号：矩型电压脉冲高电平大于8.5V，低电平小于4.5V Output signal: rectangular high voltage pulse is greater than 8.5V, low is less than 4.5V 8 2. 发信频率与配套流量计流量大小成正比 Letter frequency and matching the size proportional to the flow meter 3. 允许工作电压：D

43、C12V-DC15V. 配接安全栅时为DC12V Allowable working voltage: DC12V-DC15V. With access Barrier when DC12V 4. 远传距离：1KM（金属导线电阻39欧） Remote Distance: 1KM (metal wire resistance 39 5. 环境温度：-10+65 Ambient temperature: -10 +65 6. 防爆等级：ExiaCT5,dBT4 Explosion-proof grade: Exia CT5, d BT4 QF- 特点Features 1. 采用三线制（正电源线，信

44、号线与电源地线） Using three-wire ( power cord, signal lines and power supply ground) 无触点，发信可靠2. No contact, letters and reliable 3.传输距离远，方波输出 Transmission distance and square-wave output 4.本质安全型防爆和隔爆型防爆 Intrinsically safe explosion-proof and explosion-proof 技术参数 Specifications 1.输出信号：矩型电压脉冲高电平大于9V，低电平小于1V

45、Output signal: rectangular high voltage pulse is greater than 9V, low is less than 1V 2. 发信频率与配套流量计流量大小成正比 Letter frequency and matching the size proportional to the flow meter 3. 允许工作电压：DC11V-DC15V. 配接安全栅时为DC12V Allowable working voltage: DC11V-DC15V. With access Barrier when DC12V 4. 远传距离：1KM（金属导线

46、电阻39.2欧） Remote Distance: 1KM (metal wire resistance 39.2 5. 环境温度：-10+65 Ambient temperature: -10 +65 6. 防爆等级：ExiaCT5,dBT4 Explosion-proof grade: Exia CT5, d BT4 QF-A 特点Features 1. 采用三线制（正电源线，信号线与电源地线） Using three-wire ( power cord, signal lines and power supply ground) No contact, letters is reliab

47、le 无触点，发信可靠 2. 3. 传输距离远，方波输出 Transmission distance and square-wave output 4. 本质安全性防爆隔爆型防爆 Intrinsically safe explosion-proof and explosion-proof 技术参数 Specifications 1. 允许工作电压 ：DC12V 9 Allowable working voltage:DC12V 2. 输出信号：矩形电压脉冲DC12V供电时，高电平大于8.5V，低电平小于4.5V Output signal: rectangular high voltage p

48、ulse is greater than 8.5V, low is less than 4.5V 3. 发信频率与配套流量计流量大小成正比 Letter frequency and matching the size proportional to the flow meter 4. 防爆等级：ExiaCT5,dBT4 Explosion-proof grade: Exia CT5, d BT4 5. 远传距离：1KM（金属导线电阻39.2欧） Remote Distance: 1KM (metal wire resistance 39.2 6. 使用环境温度：-10 +65 Ambient

49、temperature: -10 +65 7. 输出接管尺寸：普通及本安型，内螺纹M10*1；隔螺纹M20*1.5 Output over Size: ordinary and intrinsically safe type, internal thread M10 * 1; every other thread M20 * 1.5 8. 穿线内孔尺寸：普通级本安型5.6（直径），隔爆型4.5（直径） Threading inside the hole size: Normal level Intrinsically Safe 5.6 (diameter), flameproof 4.5 (d

50、iameter) QF- 特点Features 1. 采用三线制（正电源线，信号线与电源地线） Output over Size( power cord, signal lines and power supply ground) No contact, letters is reliable 2. 无触点，发信可靠3. 传输距离远，方波输出 Transmission distance and square-wave output 4. 本质安全性防爆隔爆型防爆 Intrinsically safe explosion-proof and explosion-proof 技术参数 Specif

51、ications 1. 输出信号：矩形电压脉冲，DV24V供电时，高电平大于9V，低电平小于0.5V Output signal: rectangular high voltage pulse is greater than 8.5V, low is less than 4.5V 2. 发信频率与配套流量计流量大小成正比 Letter frequency and matching the size proportional to the flow meter 3. 允许工作电压：DC24V Allowable working voltage:DC24V 4. 远传距离：1KM Remote D

52、istance: 1KM 5. 使用环境温度：-10 +65 Ambient temperature: -10 +65 6. 输出接管尺寸：M10*1 Output over Size：M10*1 GF- 10 特点：Features 1. 采用三线制 Output over Size 2. 无触点，发信可靠 No contact, letters is reliable 3. 发信精度高，特别适用于需要进行小量定量控制的场合 Letters of high precision, especially in applications that require a small amount of quantitative control of occasions 技术参数 Specifications 1. 输出信号：矩形电压脉冲，DV24V供电时，高电平大于9V，低电平小于0.5V Output signal: rectangular high voltage pulse is greater than 9V, low is less than 0.5V 2. 发信频率与配套流量计流量大小成正比 Letter fr