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1、Trade liberalization and patterns of strategicadjustment in the US textiles and clothing industryBelay SeyoumU.S.A.International Business Review, Issue 16 ,2007Belay SeyoumNova Southeastern University, 3301 College Avenue, Ft. Lauderdale, FL 33314, USA Received 2 December 2005; received in revised f
2、orm 17 April 2006, 11 October 2006, 23 November 2006; accepted13 December 2006The overall environment facing the US TC industry will be one of rapidly changing market conditions and technological innovation. With the phase out of quotas and growing number of trade agreements,the US TC industry is be
3、ing exposed to intense competition in export and domestic markets. This is likely to lead domestic industries/labor to demand intervention by national governments to mitigate the adverse impact of trade liberalization (Standbury & Vertinksy, 2004).In spite of the substantial job losses, the US TC in
4、dustry remains technologically advanced partly due to increased productivity resulting from advances in technology and design capabilities. Textile production is capital intensive and modern technology is essential to meet the increasing for high-quality products. Over the last few years, US textile
5、s and apparel firms have substantially increased their investment to maintain modern manufacturing facilities as well as improve production and marketing capabilities in order to maximize their inherent advantages to market proximity. In apparel, low skill production jobs have moved to low-cost loca
6、tions offshore while the more skilled ones have been retained. To successfully adapt to the new environment, US TC industries need to capitalize on their sources of competitive advantage. They need to develop a more flexible operational arrangement, meet high standards in product innovation and gene
7、rally develop a more change-seeking business culture (Kilduff, 2005).An important survival tool for US TC firms is to expand their potential market by offering new product designs and product categories. Manufacturers must try to bring a steady stream of products to market that are in line with the
8、taste, preferencesof theconsumer. They can also expand their market potential by offering new product categories. Two of the fastest growing apparel segments in the US, for example, have been the women s plus and men sbig and tall segments (Driscoll, 2004). Plus-size apparel marketing was estimated
9、at $47 billion in 2005 accounting for 20% of total apparel market. It is important to identify the firm s target customers and assess wheththe firm is successfully addressing their needs.US TC firms should target a narrow segment of the market that provides the best opportunity for success. In texti
10、les, the focus should be on a few specialized segments such as carpets, nonwovens and technical textiles. Similarly, apparel producers should increase their focus on core products, reduce vertical integration to shed overhead costs, and establish alliances with other firms to consolidate resources a
11、nd increase market share.Finally, in view of rising incomes and high growth rates in many developing countries such as China, Brazil, and India, there are potential export market opportunities for US textile and apparel products. US export interests may be served by seeking improved access to the re
12、tail distribution systems of developing countries. US textile firms should also be able to use Mexico to export to the European Union and other countries, taking advantage of the Mexico-EU trade agreement. Since the conclusion of NAFTA, a number of Asian and European firms have produced certain prod
13、ucts in Mexico in order to export to the US market.This paper suggests a demand pull model as a basis for developing a network structure in the clothing industry. In a demand pull model, consumer demand is the driver of sales unlike the supply push model whereby the manufacturer pushes goods to the
14、retailer regardless of consumer demand.山一9l ahk 7Iknuiulneiork rikiureU.S. SuppliersSubcontractorsOverseas Sup pliers Subcontractors亠 4Lead U.S, ClothingRetailerInternationalCustomersRetail StoresRetail companies have become powerful due to their sufficient capital and marketing expertise to build l
15、oyalty among consumers. They are the lead firm in view of their central role in the organizational network. The lead clothing retailer integrates in dustrial capabilities such as sourci ng of textiles, desig n, product branding and its relatio ns with con sumers en ables it to keep abreast of fashi
16、on con sumpti on tren ds.The lead firm conv eys its requireme nts to these cha nging trends (cha nges in style, material requireme nts) to its suppliers or subc on tractors (Table 7). It also provides assista nee with the purchas ing of capital equipme nt and tech no logy n ecessary to produce appar
17、el in accorda nee with market dema nd. The fragme nted webs of suppliers and subc on tractors are bound together through in formati on tech no logy, on li ne data shari ng, joint product development, and collaborative forecasting, planning and replenishment activities. Retailers will hold less inven
18、tory as shipments become smaller and more freque nt since point of sale data is directly tran smitted to the manu facturer/supplier who will produce and ship garme nts as it is n eeded. This model shows the role of the retailer as an in termediary in tegrati ng the fun cti ons of desig n, textile so
19、urci ng, branding and as facilitator of apparel product ion through a web of suppliers/subc on tractors. Such restructuri ng through tech no logical improveme nts and in formatio n tech no logy is one means of succeedi ng in an in creas in gly competitive en vir onment. The horiz on tally structured
20、, mass product ion methods no Ion ger en sure future competitive ness.The lion share of the ben efits from quota elim in ati on is expected to accrue to Chin a. Its low labor cost, high productivity, range and flexibility of services as well as efficie nt supplier n etworks will make China the suppl
21、ier of choice. About 87% of apparelexecutives that participated in a cotton sourcing summit in Miami in February 2004, agreed that China will soon account for 50-90% of all apparel sold in the US market (National Labor Committee, 2004). This means rationalization of production and a massive consolid
22、ation of vendors. Other winners are likely to include India and Pakistan in narrow segments of the TC industry. The elimination of quotas is also likely to lead to lower prices for consumers in view of the absence of quota costs which is often a significant part of the cost of TC sold in the US mark
23、et. Well-known brands may still hold market value since they are not subject to retail price deflation. It is important for TC firms to evaluate their internal capabilities such as sourcing, manufacturing, logistics, transportation etc. in order to develop an action plan for the post-quota world.Exp
24、orters from Latin America, Africa and the Caribbean are likely to lose market share to China since they largely compete on price (not quality) and lack the capability to produce high value added products. Even with the introduction of safeguards on a range of products that are of export interest to
25、these countries, their US market share hasdeclined since the phase out of quotas. With the complete removal of quotas in 2008, it is difficult for these countries to compete on price. Since the US government lifted quotas in 2002 on 29 categories, for example, Chinas market share (in these categorie
26、s) jumpedfrom just 9% (2002) to 65% (2003) while prices paid by US retailers (for apparel from China) dropped by 48% (National Labor Committee, 2004). In cotton dressing gowns (quotas removed) Chinashare in 2003 jumped from 25% to 39% while that ofCaribbean countries fell from 13% to a mere 3%. In t
27、he first 12 months after the phaseout of quotas, Chinas market shaaprpeairnel rose by 59% in value while that of manyCentral and South American countries showed a sharp decline.What are the implications for TC firms in countries that are vulnerable to competition from China? First, they should capit
28、alize on their proximity to the US market.Their ability to offer lower transport cost, lower lead times as well as duty free entry to the US market may attract the fashion-oriented segment of the US industry. This will depend on access to good local transport infrastructure to get goods to market as
29、 well as advanced telecommunications systems to link suppliers and customers. Local firms and governments need to collaborate in creating a climate which is conducive to business and to develop infrastructure to attract and retain TC industries that are so vital in generating exports and employment.
30、Secondly, low wages do not necessarily provide a comparative advantage with respect to China. Firms should develop new capabilities in areas in which China does not have a comparative advantage (yarn, and silk non-apparel). This requires, inter alia, investment in modern production methods and devel
31、opment of competitive sources of local raw materials. Even in product areas in which China is expanding its exports, developing country suppliers that enhance their skills, technology, supply chains and marketing capabilities (through joint ventures, licensing arrangements) faster than China can sti
32、ll maintain their shares to the US market.Thirdly, an important strategic consideration that limits the competitive impact of China is the need on the part of multinationals to diversify their risk portfolios. US manufacturers and retailers are likely to adopt a diversified risk adjusted sourcing st
33、rategy that balances cost, speed to marketas well as political and economic stability. They may not be prepared to rely on China for critical inputs beyond a certain threshold of risk. Furthermore, Mexico, Central America and the Caribbean could be attractive options for US companies in some fashion
34、 sensitive segments of the industry where quick response or fast turnaround is important.Finally, existing US rules of origin requirements to qualify for free access to the US market have had unintended consequences. One of the requirements is that they have to use US yarn and fabric. This has had t
35、he effect of making their exports less competitive. The US may have to modify its rules of origin to allow developing countries to import from Asia or other competitive sources without losing their preferential status.美国纺织品和服装产业的贸易自由化和战略调整模式贝蕾塞尤姆美国国际商务评论,第 16期,2007年贝蕾塞尤姆诺娃东南大学,学院大道 3301,劳德代尔堡,佛罗里达 3
36、3314,美国 2005年12月2日收到稿件;分别于 2006年4月17日、2006年10月11日和 2006年11月23 日收到修改稿件; 2006年 12月13日正式录用美国纺织品和服装行业面临的是一个市场条件快速变化、 科技不断创新的环境。 随着配额的取消和越来越多贸易协议的出现,美国的纺织品和服装行业在出口和国 内市场上面临着更为激烈的竞争。 这可能会导致国内的企业 /劳动者向本国政府施加 压力要求进行需求的干预, 通过这种做法来缓和贸易自由化带来的不利影响。 (斯坦 德贝瑞和维丁克思, 2004)尽管美国国内纺织行业的就业人数大量减少,美国纺织品和服装行业依然保持 着技术性的进步,主
37、要是依靠在技术上和设计上的能力取得的进步使得生产率大幅 度的提高。纺织品产品是资本密集型的,这种高质量产品需要现代的技术来满足增 长的需求。在过去的若干年中,美国的纺织品和服装企业为了达到市场邻近的内在 优势的最大化增加了相当大的投资,来保持现代生产的能力和改善生产和营销的能 力。在服装方面,低技术含量的生产工作已经被转移到低成本的国家,而高技术含 量的生产工作仍然在本国进行。为了能顺利地适应新的环境,美国纺织品和服装行 业需要将他们的竞争优势变成资本。他们需要建立起一套更灵活的操作系统来满足 生产创新的高标准,另外还要建立起更容易变化 寻找的商业文化。(克里度夫, 2005)美国纺织品和服装
38、企业的一个重要生存手段就是通过提供新产品的设计和产品 目录来扩大他们潜在的市场。生产者必须试着将一个稳定的产品系列引入到与消费 者的口味和偏好相一致的市场中去。他们同样能通过提供新的产品目录来扩大他们 的潜在市场。比如,在美国增长最快的两个服装部门是女式的加大服装部门和男式 的大而高的服装部门。(迪瑞斯科, 2004)加大型服装销售在 2005年估计达到 470 亿美元,占整个服装市场的 20%。重要的一点是识别企业的目标顾客和评定企业是 否能成功的满足他们的需求。美国的纺织品和服装企业应该以一个狭小的提供最好的成功机会的市场部门作 为目标。在纺织品方面,重点应该放在一些诸如地毯,非纺织而成的
39、纺织品和技术 类的纺织品上。同样,服装生产者应该将他们的注意力更多的集中在核心产品上, 将垂直生产费用减少到企业的管理费用,和其他的企业建立联盟来巩固资源和增加 市场的份额。最后,鉴于诸如中国、巴西和印度这样的发展中国家收入的增加和高增长率, 对于美国纺织品和服装产品有许多潜在的出口市场机会。通过寻找已经改善的发展 中国家的零售系统令美国获得出口利益。美国纺织品企业同样能够利用墨西哥和欧 盟之间的贸易协定,通过墨西哥将产品出口到欧盟和其他的国家。由于北美自由贸 易区协定的存在,为了能出口到美国市场,许多亚洲和欧洲企业已经在墨西哥生产 某些产品。本文建立了一个需求推动模型,将其作为发展服装纺织行
40、业的网络框架的基础 在这个需求推动的模型中,消费者的需求是销售的推动力,这个模型不同于供给推 动模型,在那个模型中生产者不考虑消费者的需求而将产品提供给零售商。Table 7Iktnaiulneiork si me tun?U.S, SuppliersSubcontractorsOverseas Sup卩liirsSubcontractorsRetail Stoi cskrtmationalCustomersLead US. Ckxhmg Retailer零售公司实力雄厚是由于他们有足够的资金和市场营销知识在客户间树立起信 誉度。由于在整个组织框架中他们处于中心地位,所以他们是领导性的企业。这
41、些 领头的服装零售商具备整合诸如纺织品来源、设计、产品的品牌和客户之间的联系 等产业之间的能力,使得他们能够始终跟随着时尚消费的趋势。领导性的企业将它们的需求传递到这些不断变化的趋势中(造型、原材料需求上的变化),传递到它们的供应商或者转包合同商那里。(图7)。它同样提供资金设备的销售和技术,这些都是使服装生产满足市场需求所必需的。通过信息技术、 在线数据的共享、共同产品的发展,合作性的预测、计划和补货活动,各种供应商 和转包合同商总是联系在一起。当运输变的越来越小型化、越来越频繁的时候,当 销售的数据直接传送到生产和负责运输的服装生产商和供应商那里的时候,零售商 将保留少量的库存。这个模型解
42、释了零售商的作用,它是作为一个中间人,起到综 合设计、纺织品来源、品牌的功能,而且通过一系列的供应商 /转包合同商来作为服 装生产的便利者。通过技术改进和信息技术进行的这些重新构建在竞争越来越激烈 的环境中是一种不断前进的方式。水平的构建,大量的生产方法不再确保未来的竞 争性。配额取消所带来的市场份额的大幅度增长被认为是有利于中国的发展的。中国 低廉的劳动力成本,高的生产效率和产量,灵活多变的服务和有效的供应网络将使 得中国成为供应商的选择。 在参加 2004年2月于迈阿密举行的棉花来源会议的服装执 行官中,大约有 87%的人认为中国在不久以后将占有美国市场所有销售服装的 50%90%的份额(国家劳动委员会, 2004年)。这意味着中国生产的合理性和拥 有大量稳定的买主。在纺织品和服装行业的狭窄部门中,其他受益的国家可能包括 印度和巴基斯坦。
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