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1、Technical performance of the new dryer introduction of fly ashDrying technology is the production of fly ash, slag powder and other key technologies must be matched, I wet fly water for large proportion of small, fine grain size, and other notable features, the development of new and efficient dryin
2、g of fly ash machine, the device compared with other drying equipment, production capacity, continuous operation; structure is simple, easy to operate; less failure, low maintenance costs; for a wide range of fluid resistance is small, you can use it dry granule-like material, for adhesion of the ma
3、terial that is also very beneficial to large;operating flexibility, allowing the production of greater fluctuations in the flow of product range, will not affect the quality of the product; cleaning easy. The equipment is now in Henan, Anhui and other enterprises put into use, and create considerabl
4、e economic benefits. New Fly Ash dryer - energy efficient, environmentally friendly.Chinas cement industry in recent years, a major breakthrough in comprehensive utilization of resources, waste cement industry consumptive use of solid waste in the country total more than 80%. By using less clinker c
5、ement industry, more powder, the cement produced in low-capital technologies that can maximize the consumption of electric power, metallurgy, coal industry produced fly ash, slag, coal gangue and other industrial waste. Our process uses traditional cement clinker produced, mixed material mixing mill
6、, mill production is low, high energy consumption, waste slag and other materials used only as a hybrid, mixing amount of not more than 30%. Use of clinker, slag grinding process, respectively, the use of slag fine powder in the high state of good activity can be used as the main component of cement
7、 characteristics, the preparation of blending of cement, admixture of 50% -60%, can substantially reduce the cement produced in the capital. Waste produced by the cement industry, based on a variety of waste powder admixture fair match to progress in concrete density, the formation of low density, h
8、igh density, low defect structure, much progress in concrete life.Chinas annual industrial waste slag produced 1.5 billion -16 billion tons of fly ash and gangue -6 reached 400 million tons, flooded areas in the department. Take advantage of cheap local coal ash, slag and other waste of resources pr
9、oduced in low-capital high performance green cement, cement manufacturing is the transformation of the region an important way.Energy saving is a saving society, an important prerequisite for a harmonious society, but also cement the most effective way to profit growth. Energy efficiency is progress
10、, but decided to advance the hub grinding efficiency is to reduce the moisture content of raw materials. Because fly ash, slag, etc. into the plant when the water is too large, is not con ducive to groun d, result ing in low yield milli ng system, full grinding and grinding, such as grinding p aste
11、deteriorati on in work ing con diti ons, must first dried before grinding into dehydration. Therefore, the fly ash produced dryer comp rehe nsive utilizatio n of fly ash with good devel opment prosp ects. New Fly Ash dryer is p roduced in high en ergy-sav ing tech no logy of fly ash, slag po wder an
12、d other equipment n ecessary for supporting the hub, in the pro moti on of en ergy efficiency of cement, representing centrifugal dewatering equipment, the old vertical dryer, i n the desig n, en ergy efficie ncy and p ractical app licati ons have great breakthrough.Old vertical dryer. Equipment fro
13、m exter nal burner, vertical dryer compo sed of host and en vir onmen tal p rotecti on equipment, vertical assemble a brick in side the dryer, how abdominal group and the sliding hopper feed bowl set. Its working principle is: material han dli ng 精选文库2equipment into the upper vertical dryer, set by
14、its own gravity through the hopper, slide pots exp ected drop in sink. Burner to create heat, heat exchange through the vertical dryer, after discharge of environmental p rotect ion equipment. Course materials collect ion hopper and sli p an gle of the bas in slowed down the speed of the material to
15、 extend the time for heat exchange materials, but materials, materials in the collect ion hopper and sli p slid ing is the cen tral bas in discharge, the formatio n of the wi nd tunnel is in use a lot of heat Air filter materials, coup led with the con ti nued cooli ng tube burner, thermal efficie n
16、cy is only about 50%. The devices stre ngths are: small size, less inv estme nt; disadva ntage is that: the high consump ti on of coal, about 50% utilizati on of geothermal en ergy;high po wer consump tio n, po wer consump tio n 4kWh tons of dry material around;adaptability, and tend to occur the ma
17、terial, sealing; more stringent requireme nts on coal-fired heati ng; drying quality can not con trol.Previous centrifugal dewatering machinery, equipment expensive, low capacity, dehydration rate of small, usually only one precipitation 10% - 20% of the remai ning 15 water. The new full set of fly
18、ash from the dryer three sectors: heat ing system, heat excha nge system and to take the air dust removal system. Heati ng systems using hot stove tech no logy sector, adequate heat, heat effect, structural simp licity; heat excha nge system is the dryi ng cyli nder, the cyli nder body lifti ng plat
19、e arran ged in spiral staggered rep eatedly Young Caesar materials, high efficie ncy heat excha nge ; ven tilate the system will be equipped with dust filter, because the fly ash p article size, den sity, light, dry con diti ons in the n egative p ressure, easily flow away, leadi ng to cha nges in f
20、luid medium, and large dust gas water to p reve nt Cited air system into the atmosphere sucked out of resources and environmental pollution extravaga nee, un ified by the dust collect ing.Fly ash dryi ng machi ne will first be wet p eeli ng mach ine conv eyor were broke n into horiz on tal, to p rev
21、e nt bulk material into the drying cyli nder of the drying effect, has broke n into the material and the n drying drum, the cyli nder body have much to copy board, arra nged in sp iral, drive n by the rotat ing cyli nder, kee p the material copied toss board, Young Caesar, and the cylinder wall mate
22、rial again hitting crush ing equipment, materials and the argume nts raised air system full access to the incoming hot air, heat excha nge, eva po rati on of water to comp lete the drying, from the discharge port, the dust emitted by the dust removal equipment uniform collect ing moisture.Sawdust dr
23、yer is how and p roduct adva ntages of work ing classSawdust dryer is how to work. Main works: wood chi ps in to sawdust dryer drum rotary cyli nder by the injectio n pipe and the joi nt acti on of boili ng flow in the barrel of hot air full con tact with the material to comp lete the drying, air-sa
24、wdust dryer, air drying is the so-called refers to the body like wet sawdust po wder by screw conveyor to continuously add drying tube, the delivery of high-speed hot air and dis persed the.Galileo Heavy sawdust dryer is desig ned for sawdust, wood chips, small pi eces of wood, veneer, wood drying w
25、et materials and professional design and manufacturing, with a drying speed, yield, remarkable energy saving, low maintenance features . Wet sawdust dryer to eva po rate the moisture in the material, po wder or granu lar dry p roducts by the p rocess, mainly by the air heater, feeder, air drying tub
26、e, cyclone, fan and other componen ts.精选文库3Characteristics of chicke n manure dryer, we will in troduce you to here. Galileo mecha ni cal scie ntific research, p roduct ion, marketi ng as a whole, market-orie nted enterp rises, rely on tech no logical inno vati on and man ageme nt inno vati on to pr
27、o mote the devel opment, p roduct ion sand dryer mainly based manu facturers.How to choose the right drum dryerThe so-called rotary drum dryer, also known as rotary drum dryer. Its wide range of app licati ons, mainly used in build ing materials, metallurgy, chemical and ceme nt in dustries, drying
28、of the material mai niy of limest one slag, coal ash, slag, clay and so on .It con sists of rotary body, lift ing p late, gear, support equipment and seals and other componen ts. And has a reas on able structure, well-made, high out pu t, low en ergy consump ti on and easy op eratio n. Mea nwhile, t
29、he rotary drum dryer can also be used in fertilizer production, grain drying and fertilizer certain humidity, the aircraft also has a high thermal efficiency, uniform drying, cleaning materials, the nu mber of small, suitable and convenient maintenan ce. So the select ion of drum drying mach ine? Ch
30、oose the right drum dryer which method? Heres a brief look at how to choose the right drum dryer.We want to know, usually drum dryer direct heat tran sfer medium is dry flue gas, where we will be divided into a dow nstream or up stream drying drying for two: first, the first to know what is along co
31、untercurrent flow drying and drying. The so-called dow nstream drying is its combusti on chamber and wet feed materials in the same side, the heat flow direct ion and the directi on of moveme nt of materials is the same, the wet material from the feed end to discharge end of the tran sfer talk, hot
32、air is from feed-side in duced draft fan in the blower and the discharge side to go dow n the role of outflows in the p rocess flow of wet material with hot air heat ing and drying; the so-called coun ter-flow is dryi ng wet material from the feed end into the dryer, combusti on chamber in the disch
33、arge end, in the p rocess, the material and the hot air is doing the reverse movement, the wet material in motion the p rocess of being dried by heat. Second, in the pu rchase, the sp ecific way we choose to be dry and the dry material from the final request. But we should know that the initial dryi
34、ng driving force downstream drying larger, later with the material temperature, the drying medium temperature will be decreased, this comparison applies to the final water content (ie dried) less demanding materials. Countercurrent drying in the drying process, due to more uniform drying driving for
35、ce, it is approp riate to be dry and dry material is strictly dema nded.Dryer op erati ng p rocesses and p recauti ons whe n usingDryer understanding of people know that, proficiency in the operation of the dryer process and use precautions is important, because it is about whether the no rmal use o
36、f the dryer and the p rocess can be used to avoid a lot of unn ecessary trouble . Heres a brief look at the dryer op erati ng p rocedures and p recauti ons in use. First, the operation of the dryer process, we mainiy of five ways. The first is in op erati on, before opening the door of the dryer fee
37、d, the dehydrati on of the fabric tube into the turn, and the n feed the door closed and locked; sec ond is at the right time, the regular rotati on butt on to the desired locati on; the third is in front of the prep aratory work to do, start butt on, dryer drying, drum and exhaust fan to beg in the
38、 work of the normal drying; fourth in the drying process, should always pay atte nti on to the fabric to be dried so that accide nts can take immediate measures; fifth is in the baking process, machine failure, should be immediately stopped, in time to find out the reas ons for failure, and 精选文库4in
39、a timely manner excluded.Second, whe n the n ote on the use of mai nIy explained from three asp ects: first, before starti ng to pay atte nti on to the dryer, make sure to feed the door closed and locked, take the fabric to en sure that the mach ine stops running, to avoid accide nts ; The sec ond i
40、s to regularly clea n the filter on the suct ion fan, kee p it clea n; the third is to use the device in accorda nee with releva nt pro visi ons, not to violate the releva nt n ati onal sta ndards.Vacuum drying how to improve p rofit margi ns?Although the res in dryer is usually referred to as auxil
41、iary equipment, but the decisi on of its type selecti on there may be a p lastics p rocess ing, p lay a leadi ng role in bus in ess strategy. This is in Belgium (the whole family), it is such, is a global cross-i ndustry manu facturers, bus in ess focus inv olvi ng electro nic and electrical (E & E)
42、 equipment, components for in jecti on mold ing. By aba ndoning the traditi onal hot air dryers in favor of the principle based on a new type of vacuum drying equipment (Figure 1), comp leted its Hasselt in Belgium (Hasselt) plant sim plifies the injectio n moldi ng p rocess to obta in a substa ntia
43、l sav ings and improve p roduct quality. As with other electronic and electrical (E & E) equipment supplier, as the three strategic challe nges facing:1) intense p rice comp etiti on caused by the supp lier rele ntless p ressure to cut costs, improve p roducti on efficie ncy;2) customers on p roduct
44、 quality and bala nee the dema nding requireme nts;3) the Ion g-term en ergy costs will be high exp ectati ons.Vacuum Drying of the most obvious ben efits related to the third challe nge: with similar sp ecificati ons, hot air dryer (Figure 2) comp ared to comp letely dry res in in the vacuum dryer
45、can save 80% of the en ergy. However, due to the comp letio n of the orig in al, while only on e-sixth of the time, the use of vacuum dryer will have the opportunity to sig nifica ntly improve p roducti on efficie ncy. The short term, this can be started on Mon day morni ng ahead of manu facturers i
46、n the p roduct ion of cold start time; in the long run, it can pro vide a more streamli ned op erati onal convenience to concen trate. Fin ally, Vacuum Dryer pro vide shorter reside nee time and higher efficie ncy to reduce dryi ng defects and lower reject rate.Used in the factory in Hasselt 40 mold
47、ing machines, 26 table is used for inject ion mold ing po lyamide 6.6 material to be made into models of AA and AAA batteries small security cover. The use of 12 hot air dryer to dry 26 res in mold ing mach ine. By using the three US-Kui? LPTM vacuum dryer rep laced (fourth sets new LPD vacuum dryer
48、 for emerge ncy sta ndby), accord ing to the Tech ni cal Man ager, Mr. Rudi Vermeule n stated that achieved the followi ng results:En ergy cost sav in gs. 92% reducti on of en ergy consump ti on, sav ing 15,700 euros. The corresponding cost savings estimate does not include the power sector, Mr. Ver
49、meulen the additional peak imposed a fine of 5,000 euros, not including the estimated Mr Vermeule n great to exclude from the factory for the p roduct ion of heat hot air drying machi ne electricity con sumed by air-c on diti oning en ergy sav in gs.P roductio n Ion ger. Cold start by reduci ng the
50、time Mon day mornin g, received an additi onal 192 hours per year at full cap acity p roducti on time. Accord ing to Mr. Vermeule n rough estimate, assu ming that sales levels will be sufficie nt to mai ntai n the plant at full cap acity, this new p roducti on cap acity can bring an extra 57,600 eur
51、os per year could be the 精选文库5amount of sales of p roducts.Streamli ning and automati on. While hot air dryi ng mach ine 12 in any one able to meet not more tha n 2 sets of injectio n moldi ng machi nes for p roduct ion cap acity requireme nts, vacuum dryer drying cycle, shorter and this makes it po
52、 ssible to cover the 26 battery p roducti on lines con verted to a PLC con trol cen tral delivery system. Hot air dryers from 12 to 3 un its (actual use) vacuum dryer conv ersi on brought 2,970 euros, or 92% of the p reve ntive maintenance sav in gs. Bulk container bags p ackage from the p ackage to
53、 11,800 euros per year cost sav in gs.Defect rate / scrap rate. According to Mr. Vermeulen stated, as to avoid excessive drying, and the out put of the res in contained in the residual moisture tha n hot air dryers are less res in p rocess ing, vacuum dryer sig nifica ntly reduces the rejectio n rat
54、e.Mr. Vermeulen said, from waste reduction, air-conditioning costs and p roduct ion efficie ncy sav ings aris ing from the sp ecific data yet to be statistics, this is due to the rece ntly in stalled a vacuum dryer and the cen tral feedi ng system. Calculated over the current annual statistical data
55、 and other cost savings reached 35,470 euros. These sav in gs, comb ined with the in crease in annual out put of 57,600 euros, for a total of 93,070 euros.Because the central feeding system, and 4 sets of vacuum dryer total investment cost of 100,000 euros, the overall total cost savings sufficient
56、to manu facturers in the nu mber of little more tha n a year to recover the inv estme nt cost. If you wait until the other end and then save the data to collate statistics, in cludi ng the actual cost recovery will take less tha n one year.New injectio n moldi ng machi nes to sp eed up drying op era
57、ti on startsThe vacuum dryer en ergy consump tio n and only a very short time a nu mber of resins can be ready to prepare for processing, which is due to their design and op erati on of the sta ndard hot air / desicca nt dryer is differe nt in two ways: Vacuum dryer using a vacuum to reduce the boil
58、ing point of water so quickly into wet vapor, the water vapor really is removed from the resin particles, and not covered with dry air and the n slowly remove the res in p articles in which the moisture.Vacuum Dryer mark in three separate locations simultaneously heating and vacuum drying, to small
59、batch p roduct ion, which will actually batch p rocess into a con ti nu ous p rocess, so that the out put and p rocess ing mach ines to kee p p ace .Vacuum Drying small qua ntities of batch out put and a short drying cycle allows on ly 40 minu tes to prepare adequately for the dryi ng of the resi n
60、moldi ng machi ne feed in g, rather tha n the traditi onal use of the dryer they n eeded 4 hours. This is why the start time on Mon day to reduce their reas ons.Hasselt casti ng plant in order to secure the battery cover, the use of 20 5 50 tons and 10 tons of p lastic in jecti on mold ing mach ine.
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