DNS434-940-1440GY主机液压顶部拉撑系统试验程序O(050712)要点

1、1.0试验目的TEST PURPOSE检验主机液压顶部拉撑系统安装的完整性、正确性及工作的可靠性，验证系统是否满足设计要求。Inspect the integrality, correctness and reliability of M/E Hydraulic Top Bracing System, and verify if the system accord with the design requirement.2.0参考资料REFERENCE DATA生机厂家技术说明书T echnical specification of M/E机顶部拉撑液压管系原理图 DNS434-465-004

2、M/E top bracing hydraulic system3.0技术数据TECHNICAL DATA3.1泵站Pump station油箱容积50 LT ank volume液压泵 8 L/min 20 barPump电机0.5 kWEl. motor4.0操作OPERA TION正常使用期间，液压顶部拉撑系统通过船舶控制系统来自动操作。During normal service the hydraulic top bracing system is automatically operated by the ship s control system.4.1正常操作Normal ope

3、ration一旦船只到达码头，主机车钟命令Finish with engin第给出。此命令将自动停 止泵站并使安全阀块上的电磁阀有效，这将转换每个顶部拉撑液压缸到“low这样顶部拉 撑液压缸立即将其工作压力从最高17 bar降低到大约2 bar。Upon arrival in port the engine telegraph order“ Finish with engine “ is given.order automatically stops the pump station and activates the solenoid valves in the relief valve b

4、locks, which shift each top bracing cylinder totop b radow cylind ersethus immediately reduce their work pressure from max. 17 bar to approx. 2 bar.起动前，主机车钟命令 Stand byT给出。此命令将自动起动泵站并使安全阀块 上的电磁阀失效，每个顶部拉撑液压缸将转换到“ high且液压缸内的工作负荷在停止状态下将增加到大约5 bar,而当主机起动后将增加到最高17 bar。Before start-up, the enginetelegraph

5、order “ Stand by “ is given. This order automatically starts the pump station and de-activates the solenoid valves in the relief valve blocks. Each top bracing cylinder shifts to“ high ” , and the work load in the tojbracing cylinders will build up to approx. 5 bar at standstill, and max. 17 bar whe

6、n the engine is started.在正常设定状态下，泵站上的压力表在海上运行期间的读数约为5 bar。At normal setting, the pressure gauge on the pump station will read approx. 5 bar during operation at sea.控制箱状态：Control box status:山开关打开Main switch On 电源指示灯接通(白色Power lamp indication On (White 压力开关置于高压Pressure switch High 液压泵选择开关置于自动Pump sele

7、ction switch Auto 1号泵指示灯接通(绿色Pump 1 lamp indication On (Green4.2本地操作Local operation山开关Main Switch向泵站、报警器及电磁阀供电。如果主开关处于关闭位置，则液压顶部拉撑系统不起作用，并且在主机运行期间没有报警指示。Supplies power to the pump station, alarms and solenoid valves. If the switch is in off position, the hydraulic top bracing system is inactive, and

8、 there will be no alarm indication during operation of the main engine.* /低压力开关High/Low Pressure Switch通过转换电磁阀以使每个顶部拉撑液压缸上的安全阀块失效/有效，从而使液压缸内的工作压力在最高17 bar与大约2 bar之间改变。如果开关处于低压位置，则 主机运行期间液压缸工作负荷将为 2 barH顶部拉撑被认为是不起作用的（停止 的。Deactivates/activates the pressure relief valve blocks on each top bracing cyli

9、nder by shifting the solenoid valve and thereby changing the work pressure in the cylinders between max. 17 bar and approx. 2 bar. If the switch is in low position, the work load will be 2 bar during operation of the main engine, and the top bracing is considered inactive.液压泵选择开关Pump Selection Switc

10、h位置1: “ K”Pos.1: “ Pump 1 ”系统起动时，此模式选择1号泵。此模式为紧急模式，即:液压泵将持续运转并尽 量建立压力。在此模式下，将不会报警，且不考虑排出管压力。This mode selects Pump 1 during start-up of the system. This mode is meant as an ernf cy mode, i.e. the pump will continue running and try buiidg up a pressure. The alarm will not be activated in this mode, i

11、rrespective of the pressure in the outlet pipe.位置2:自动”Pos.2: “ Auto ”系统起动时，此模式选择1号泵。在系统内建立油压允许延时，如果60秒后压力 开关的压力没达到1.4 bar , 2号泵将起动；如果另一个60秒后压力开关的压力还 没 达到1.4 bar, 2号泵将停止，且本地及集控室内都将以红灯给出报警指示。如果压力下降，压力开关将在0.9 bar时断开，并将执行上述程序This mode selects Pump 1 during start-up of the system. A time relay allows the

12、 oil pressure to build up in the system. If the pressure has not reached 1.4 bar at the pressure switch after 60 seconds, Pump 2 will start. If the pressure has not reached 1.4 bar at the pressure switch after another 60 seconds, Pump 2 will stop and the alarm indication will be given locally and in

13、 the engine control room by red lamps.With falling pressure, the pressure switch breaks at 0.9 bar, and the above sequence will be executed.位置3: “舒泵”Pos.3: “ Pump 2 ”系统起动时，此模式选择2号泵。在系统内建立油压允许延时，如果60秒后压力 开关的压力没达到1.4 bar,泵将停止，且本地及集控室内都将以红灯给出报警指 示。This mode selects Pump 2 during start-up of the system.

14、 A time relay allows the oil pressure to build up in the system. If the pressure has not reached 1.4 bar at the pressure switch after 60 seconds, the pump will stop, and the alarm indication will be given locally and in the engine control room by red lamps.本地起动/停止按钮Local Start/Stop Buttons起动/停止所选用的供

15、油泵。对于起作用的油泵，绿色指示灯将接通。顶部拉 撑液压 缸内的压力取决于高/低压力开关的位置。Start/stop the selected oil supply pump and turn on the green lamp for the active pump. The pressure in the top bracing cylinders depends on the position of the High/low pressure switch.复位按钮Reset Button对于自动模式复位两个时间继电器，并关闭本地和遥控报警指示(红色指示灯。Resets the two

16、time relays for the auto mode sequence and turns off the local and remote alarm indications (red lamps.5.0试验TEST5.1 码头试验In port5.1.1 液压系统调节Hydraulic system, AdjustmentI wjf5lem vwfldy for他RetrainSteph籽事段中的fPffl耳聪l曲ill般泡RIM闿 M道“沁阳而由麻飞 般施施糊用件刈由用* j力帆口町ii*b安普r kivLiifjiH赤1嚏!L池 古建tftlH油货则噩K过池和德BLOpen *

17、bflfl Maim n ne 再*m and Mk cd dtangB back to ihe tadu Chadk that the cdlrai in Hie tank 0m nuArnirri by Epedingilw 咐t 自典 an ihe w d Ite 加呷 MgMw Ada E if rt&say WwniTjl 由 ml idd al Mtan Ite punqp ttAai s runig fhe leMfQl amurt my twsWe vdunie m 渐*Step?Mfl交t中帕斯fi倬MU CbwaltKii vuMffi； ri Ihofyirri加ii%*

18、1觐V)上以福描足&丽J：版第心布面中郛m愉春虬如43 奥： .，士 , N -!,士通 LqWtafQtvfc purp knctonh by staring E itapphg Vv cnm ri tw wicxiK rnodH 6 the QgrM Qon.髓e SKtap 4鼻 Loui 下miviw ptmw v wpiw. 5 bw tv mrp MAcn pmw arW*ai.i-相剑d.百七面而L tiJHBI川微咖品0I pi in i.“ttmiMnuft枷倏 wr间tMog疝t 附.钳MW山叫喊会全行根它.Srf feSM岫 M lh& srrtd 皿 tn tW po&

19、rtg Open twbnl 邛#e Rk 5 rn Aj 1 MfM? me Ih# - twM露g- / tw prpsi 同田egdlhe向而utaEP99.1 wrdgwl. TtwpnmGte iq4tom mtf bsame uitialUe vMe tie pipe iyslBm and te gxngiars 鄢 b terM afta openr 情 iheAj 曲曲蜀 aswin 加 植可 疝的 蝴滋 SoAgZ5.1.2电磁阀试验Solenoid valves, Testmro；，mg e乐他航i通事蹒Mi.；:布 上 廿x tws-., ji；系jy |：m .k i.

20、 nki： ivr. 2 dw. ya .；.可卿稳即Oper jJ bulPchlS ri FQ, md dwc*, tw Ihfr FrixruiJ皿，pnaue taewy 七 召寅” U bar f 七|刊 a necessary &mM ihe tWKCta1; CK 七r 制WM W E rfiifil, WRJ用 *CKSspID忖市箭14Ml越m斑/kW.口 Q5十 k 卜尸 adc 旺 11 丫3 2 tejkagr9apn族雅。Stap 3相网斯加/整处斯谒伯聚%力酣*1冏以使13力思到约5 bar i-$的封*西| Hi ,1力&总。定介Sbar ”与R好”工 MBt b

21、Moni?.ffd 酬用Ml*力时d-htoEi 呼eWAi 事蚤 事4J M.3a W* 对 ir pn&i冷 q flpprnK 5 1即 l*ia pump gm prvwF otWVBMFifiesiamernw 瞄 rSlepS When g ml i* 加， 2小冲女木祸事.中Ed 收pnii时下*右7个耳鸟8r Sei m punnpMich k 如的.Z oonM tex now r1MoiTa d dp&taf mode. Sn Sgckn 4.1.小。卜缸iHf ! ff jyjif.Stop 市epvMp 跖m 核爆n s时 or.小；TZPWStep主机件止,正常操作醺

22、Main engine at standstill normal operation mode各注 RemarkStepi核卜书烟箱上的“Start”按乱 Push Start on the control box.Step2激活卜.帆,1.钟命令Finish with engine”,检蛇1号泵停止，且怔个宏全 礴上的电磁阀动作.即*悔个顶部拉撑液H/I的卡力均为2 ban可按 第5.1J条，也7道仃出力试验.Activate ttie engine telegraph order finish with engine and check that Pump 1 stops and that

23、 the solenoid valve in each relief valve block is activated, i.e. the pressure in each top bracing cylinder is approx. 2 bar The pressure test can be perfermed in accordance with Section 5J.1, Step 7.Step3激睛上:机车钟命令Stand by,检查1，泉起丸II母个安仝阀块上的 电磁阙不动作,即工使JI期叫在播个埔轴加润卜加内建切H力.压力 在大约2 bar到最高17 bar之间变换.可按第5.

24、1.1条,Steps8. 9. 11进行H；力谢工Activate the engine telegraph order Stand by and check that Pump 1 starts and that the solenoid valve in each relief vah/e block is de activated. i.a that the pressure buiki-up during service in each top txaang cyljndef changes over from approx. 2 bar to max 17 bar The press

25、ure test is to be perfonned in accordance with Section 5JJ, Steps 8.9 and 1t5.1.3 报警功能试验 Alarm function, TestStepStep tSt叩2Step 3主机停止，正常操作模式备注Main engine at standstill, normal operation modeRemark按下控制箱上的“StarT按钮.Push 0art on the control box.激活匕机车钟命令Finish喊h engirw二 检直1号泵停止,且每个安全 解块上的电磁阀动作,即：拇个顶部拉撑液J

26、k缸的压力的为2 bar,可按 第511第Step 7进行小力试验。Activate the engine telegraph order Finish with engine” and check that Pump 1 stops and that the solenoid valve in each relief valve block is activated, i,e. the pressure in each top bracing cylinder is approx. 2 bar. The pressure test can be performed in accordance

27、 with Section 511, Step 7.激活上机，拚命令Stand by，依f弓泉起动，且你个安全阀见上的 电磁阀不动作，即工使用期间，在每个项部拉撑液压缸内建立压力,小力 在大约2 bar到最高17 bar之间变换.可按第5/M条,Steps氏9、11进行压力通tlActivate the engine telegraph order Stand by3* and check that Pump 1 starts and that the solenoid valve in each relief valve block is deactivated, i.e. that the

28、 pressure build up during service in each top5.1.4 顶部拉撑液压缸调节T op bracing cylinders, AdjustmentStep 5 低位报警 Low level alann旋F泵站顶部的液位开关而不断开电气连拣将其垂直提升出蛔典体 地及遥控红色报警指示将接通。重新装卜液位开关，并按下复位按fh Unscrew the level switch in the top of the pump station without disconnecting the electrical connections. Lift it ver

29、tically out of the tank. The local and remote red alarm indications should be turned on. Re-install the level switch and push the reset button.蝴 Step主机停止，暖车，船只处于正常负荷状态Main engine at standstill, warm engine, normal loading conditions ot vesselRemarkStep 1按照图2检查液压缸单元的调节，参见Step 2进行调节口Check the adjustme

30、nt of the cylinder units in accordance with Fig2 For adjustment, see Step 2.Step 2检查位置指示器应指在绿色标志区，否则应上紧或放松调H螺松一为帮助 液爪活塞移动，甘将压缩空气接入液木缸底部的湖K油进11或。IX如果 系统带油进行调检请打开安全阀块上的空气;油放泄螺栓，或起动液1k泵 以伸演寮回劫A注意:当位置指示器指在红色标志区时，请一定不要操作顶部拉撑液压缸。因为 在此位置下操作有可能损坏液压活塞。Note: The important thing is never to operate the top bra

31、cing cylinders with a position indicator pointing at a red band. In this position the hydraulic piston may be damaged.5.1.5 顶部拉撑液压缸对中T op bracing cylinders, MisalignmentStep 5 低位报瞥 Low level alarm旋下架站顶部的液位开关而不断开电T连接，将其垂直提升出油幅则本 地及遥控?色报警指小将接通真新澳上液位开关,并按F复位按钮, Unscrew the level switch in the top of th

32、e pump station without disconnecting the electrical connections. Lift it vertically out of the tank. The local and remote red alarm indications shouid be turned on.Step 2按照图2检查对中-使用把小钢尺喊类似1：具来测量图示尺寸H和E, 如果测hi：结果超出规定数值，则应重新封顶部拉撑法兰找1日Check the misalignment in accordance with Fig2 Use a small steel ruler or similar to measure the H and E dimensions as indicated. If the mtsaligni