(手持产品)塑胶件外观检验标准(PDF16)

1、corporate quality standardnumber: title: date: cosmetic acceptability standard for plastic (hand held products) (手持产品 )塑胶件外观检验标准page 1 of 17corporate quality assurance department 1.0 contents 目录1.0 content 目录1 2.0 purpose 目的2 3.0 scope 范围2 4.0 description 描述2 4.1 tools and equipment 工具和设备2 4.2 instr

2、uction detail 检验方法说明2 4.3 surface classification 表面分类4 4.4 inspection detail (raw plastic )检验说明 (未加工的塑胶件 ) 5 4.4.1 general appearance 总体外观5 4.4.2 criteria for blister 疱块的判定标准5 4.4.3 criteria for bubble 气泡的判定标准5 4.4.4 criteria for colour 颜色的判定标准5 4.4.5 criteria for crack / crack line 裂缝/纹的判定标准5 4.4.6

3、 criteria for deform 变形的判定标准5 4.4.7 criteria for dots 杂点的判定标准5 4.4.8 criteria for flashes 毛边的判定标准7 4.4.9 criteria for flow mark 流痕的判定标准7 4.4.10 criteria for gating mark 进浇痕迹的判定标准8 4.4.11 criteria for gating material 浇口残料的判定标准8 4.4.12 criteria for glossy material 材料发光的判定标准8 4.4.13 criteria for insert

4、 line 拼接线的判定标准8 4.4.14 criteria for scratches 刮(划)伤的判定标准8 4.4.15 criteria for short moulding 注模不足的判定标准9 4.4.16 criteria for silver streak 银纹的判定标准9 4.4.17 criteria for sink mark 缩水痕的判定标准9 4.4.18 criteria for stress / pin mark 压力/顶针痕的判定标准10 4.4.19 criteria for warpage 翘曲的判定标准10 4.4.20 criteria for wel

5、d line 熔接线的判定标准10 4.4.21 criteria for clear transparent parts 透明件的判定标准10 4.4.22 criteria for dented mark 凹痕的判定标准11 4.5 inspection detail for plastic with secondary process (eg :spray painting, sputtering, printing, ultrasonic welding, heat staking, plating and emi shielding)二次加工 (表面处理 )的塑胶件检验说明(如:喷漆

6、、喷镀、印刷、超声焊、热能焊、电镀和电磁屏蔽) 12 4.5.1 criteria for spray painting / sputtering / plating 喷漆/喷镀/电镀的判定标准12 4.5.2 criteria for printing 印刷的判定标准13 4.5.3 criteria for dust particles 灰尘杂质的判定标准13 4.5.4 criteria for ultrasonic welding 超声焊的判定标准13 4.5.5 criteria for heat staking 热能焊的判定标准14 4.6 inspection detail fo

7、r general assemblies总体装配的检验说明15 4.6.1 criteria for mismatch 装配不良（断差）的判定标准15 4.6.2 criteria for parting gap 装配间隙的判定标准15 proe设计网 corporate quality standardnumber: title: date: cosmetic acceptability standard for plastic (hand held products) (手持产品 )塑胶件外观检验标准page 2 of 17corporate quality assurance depar

8、tment 5.0 reference 参考文件16 6.0 remarks 备注16 7.0 revision history 版本记录17 8.0 approval 批准17 2.0 purpose 目的2.1 this document establishes a general guideline on cosmetic acceptability for all hand held productsand material related to plastic, specified to the needs of xxxx technology. it represents the

9、visual interpretation of the set requirements, and provides consistency and uniformity on the acceptance and rejection quality standard. 本标准由 xxxx 所制定，用于检验所有与塑胶有关的全部 手持产品和材料的外观方面的指导性文件。本文详细阐述了检验条件、接受和判退的品质标准。 3.0 scope 范围3.1 this document applies to all inspection purpose and site for all product an

10、d material relating to plastic. 本标准适用于所有与塑胶有关的产品和材料的外观检验。4.0 description 描述4.1 tools and equipment 工具和设备4.1.1 ruler 直尺4.1.2 master criteria film piece ( photocopy is disallow) 标准胶片（不得使用影印片）4.1.3 callipers 卡尺4.1.4 scotch tape (3m 600 or equivalent) 透明胶带（ 3m600 规格或同等替代品）4.1.5 ipa solution (2-propanol

11、isopropyl alcohol =99.9%) ipa 溶液（ 99.9%的酒精）4.1.6 pull / push gauge 推拉力计4.2 instruction details 检验方法说明4.2.1 lighting requirement 照明设备?white florescent lamp. 白色荧光灯4.2.2 viewing direction视觉方向?the inspector will hold the part perpendicular to the eye (see fig 4.2.1a). 检验员视线与所持部件垂直( 见图 4.2.1a)?lowers the

12、 part to about 45 and tilt the object perpendicular to the eye. (see fig 4.2.1b) 降低部件呈 45角 , 然后使视线与部件垂直。（见图4.2.1b ） ?place the part on the table, view it at about an angle of 30 (see fig 4.2.2b) 将部件放于桌面, 视线与桌面大约呈30角检验 .( 见图 4.2.2b) ?all the above viewing distance is base on an arms length or about 3

13、00 mm away from inspector eyes. 上述各条要求检验员眼睛与部件在300mm 的距离检验.?duration of viewing is approximately 10 second. 检验某部位所在面的视觉持续时间大约10 秒.identify any reject with an arrow sticker pointing on the defect. 确定任何的判退用一带箭头的标签指示出缺陷位置. proe设计网 corporate quality standardnumber: title: date: cosmetic acceptability st

14、andard for plastic (hand held products) (手持产品 )塑胶件外观检验标准page 3 of 17corporate quality assurance department 光源 部件 视角 4.3surface classification (see figure 4.3) 表面分类 (见图 4.3) view object 300mmlight source3045 300 mm light sourcefigure 4.2.1a figure 4.2.1b proe设计网 corporate quality standardnumber: titl

15、e: date: cosmetic acceptability standard for plastic (hand held products) (手持产品 )塑胶件外观检验标准page 4 of 17corporate quality assurance department surface a surfaces that is constantly in view to the user / inspector. eg. front surface. 用户和检验员经常会看得见的表面。 如: 正面 surface b surfaces that is occasionally in vie

16、w to the user / inspector. eg. top, side and back surfaces 用户和检验员可能会看见的表面。如：顶部、侧面和后面 surface c surfaces that is seldom in view to the user / inspector. eg. core side of the battery cover, where user only see when inserting or replacing battery. 用户和检验员很少看见的表面。如：电池盖的内侧面，当用户只有在更换电池或插入电池盖时才能看到 surface d

17、 surfaces that user will have no access to view at. 用户无权看到的表面。4.4inspection details for plastic (raw parts)塑胶件的检验说明（未加工的塑胶件）surface b surface b surface b surface b surface b surface a surface c surface c figure 4.3surface d proe设计网 corporate quality standardnumber: title: date: cosmetic acceptabilit

18、y standard for plastic (hand held products) (手持产品 )塑胶件外观检验标准page 5 of 17corporate quality assurance department 4.4.1 general appearance总体外观?parts shall be free of foreign particles, stain, dirt and other contaminants. 部件应避免灰尘杂质、脏污及其他污染?foreign particles are acceptable if it can be blown off with air

19、 or wipe off. 表面杂物如果能被吹掉或擦拭干净，则可接受。4.4.2 criteria for blister 疱块的判定标准?blisters are not acceptable for all surfaces. 所有表面的疱块不可接受。4.4.3 criteria for bubble ( for transparent plastic part) 气泡的判定标准（适用于透明塑胶件）?bubbles are not acceptable if it can be seen from inspectors eyes after assembly. 部件上的气泡装配后如果能看见

20、，则不可接受。?bubbles are acceptable as long as it is not visible from external view with operated light source after assembly. 只要装配后从外面看不见的气泡是可以接受的。4.4.4 criteria for color difference 色差的判定标准?color different from color chip is not acceptable for all surfaces. 颜色与色卡样板不符，不论任何表面均不可接受。?color tone different b

21、etween two or more assembled part is not acceptable. 组装件之间的颜色不同也不可接受。?color different is acceptable as long as it falls within the color limit/color chip that is approved by ctl. else it must be prior written approval from creative technology 只有在经 ctl 批准的限度色 / 色板范围内的色差是可接受的, 其他情况必须有 ctl 的签样方可。 4.4.5

22、 criteria for crack and crack line裂缝和裂纹?cracks and crack lines are not acceptable for all surfaces. 所有表面的裂缝和裂纹均不可接受。 4.4.6 criteria for deform 变形的判定标准?deform is not acceptable for all surfaces. 所有表面的变形均不可接受?case by case basis, deform are acceptable if it does not affect function fitting and must be

23、prior approval from creative technology. 不影响装配功能并经ctl 承认的变形是可接受的。4.4.7 criteria for dots on raw parts, spray painted, sputtering, plating. 未加工塑胶件和喷漆、喷镀、电镀塑胶件表面上的杂点判定标准?dots are categorising in two areas. 杂点分为两类1. contrasting dots: dots that are bright and striking. 亮光杂点：杂点明亮且明显。2. non-contrasting do

24、ts: dots that are dull & blur. this also include dots that are of the same colour as to the base colour. 暗光杂点：杂点发暗无光，也包括与部件本身颜色相近的杂点。?both contrasting and non-contrasting dots that are near to a character / number / symbol printing which is likely to result in confusion with another character /

25、number / symbol is not acceptable. proe设计网 corporate quality standardnumber: title: date: cosmetic acceptability standard for plastic (hand held products) (手持产品 )塑胶件外观检验标准page 6 of 17corporate quality assurance department 以上两种杂点如果会引起塑胶上面字体、印刷、符号等产生混淆，则不可接受。?both contrasting and non-contrasting dots

26、are acceptable in surface d. d 面的亮光杂点和暗光杂点是可接受的。?acceptability dots are as follows :可接受的杂点判定标准如下table 4.4.7a surface a b c area (mm2) contrasting dot non contrasting dot contrasting dot non contrasting dot contrasting dot non contrasting dot 0 - 1600 (0 40)2? 0.2 mm 2 dots 10mm apart ? 0.3 mm 1 dot

27、? 0.2 mm 2 dots 5mm apart ? 0.3mm 2 dot 10mm apart ? 0.2 mm 2 dots 5mm apart ? 0.3mm 2 dots 5mm apart ? 0.2 mm 3 dots 10mm apart ? 0.3mm 3 dots 10mm apart? 0.3 mm 4 dots 10mm apart ? 0.4 mm 1 dot ? 0.3mm 5dots 5mm apart ? 0.4 mm 2 dot 5mm apart 1601 - 5625 (40.1 75)2(raw part) 未修饰件? 0.2 mm 3 dots 10

28、mm apart 间 距? 0.3mm 2 dot 10mm apart (spray painted) 喷漆件? 0.2 mm 3 dots 10mm apart ? 0.3mm 1 dot (raw part) ? 0.2 mm 3 dots 5mm apart ? 0.3mm 2 dots 5mm apart (spray painted) ? 0.2 mm 3 dots 5mm apart ? 0.3mm 2dots 5 mm apart ( raw part) ? 0.2 mm 3 dots 5mm apart ? 0.3mm 2 dots 5mm apart(spray paint

29、ed) ? 0.2mm 4 dots 10mm apart ? 0.3mm 3 dots 10 mm apart ( raw part) ? 0.2 mm 4 dots 5mm apart ? 0.3mm 3 dot 5mm apart (spray painted) ? 0.2mm 4 dots 5mm apart ? 0.3mm 4 dots 5mm apart ( raw part)? 0.3 mm 5 dots 5mm apart ? 0.4mm 2 dots 10mm apart (spray painted) ? 0.3mm 6 dots 5mm apart ? 0.4mm 3 d

30、ots 5mm apart ( raw part) ? 0.3 mm 6 dots 10mm apart ? 0.4mm 2 dot 5mm apart(spray painted) ? 0.3mm 7 dots 5mm apart ? 0.4mm 4 dots 5mm apart 5626 22500 (75.1 150)2(raw part) ? 0.2 mm 4 dots 10mm apart 0.3mm 2 dots 5mm apart (spray painted)? 0.2 mm 5 dots 10mm apart 0.3mm 3 dot 5mm apart (raw part)

31、? 0.2 mm 4 dots 5mm apart 0.3mm 3 dot 5mm apart (spray painted) ? 0.2 mm 5dots 5mm apart 0.3mm 4 dot 5mm apart(raw part) ? 0.2 mm 5 dots 10mm apart 0.3mm 3 dot 10mm apart (spray painted) ? 0.2 mm 6dots 10mm apart 0.3mm 5 dot 5mm apart raw part) ? 0.2 mm 5 dots 5mm apart 0.3mm 4 dot 10mm apart (spray

32、 painted) ? 0.2 mm 6 dots 5mm apart 0.3mm 6 dots 10mm apart raw part) ? 0.3 mm 6 dots 10mm apart 0.4mm 3 dot 10mm apart (spray painted) ? 0.3 mm 7 dots 10mm apart 0.4mm 4 dot 10mm apart raw part) ? 0.3 mm 7 dots 10mm apart 0.4mm 4 dot 10mm apart (spray painted) ? 0.3 mm 8 dots 10mm apart 0.4mm 5 dot

33、 10mm apart proe设计网 corporate quality standardnumber: title: date: cosmetic acceptability standard for plastic (hand held products) (手持产品 )塑胶件外观检验标准page 7 of 17corporate quality assurance department 2250190000 (150.1 300)2(raw part) ? 0.2 mm 5 dots 10mm apart ? 0.3mm 4 dots 10mm apart (spray painted

34、)? 0.2 mm 6 dots 10mm apart 0.3mm 5 dot 10mm apart (raw part) ? 0.2 mm 5 dots 5mm apart ? 0.3mm 5 dot 5mm apart (spray painted)? 0.2 mm 6 dots 5mm apart 0.3mm 5 dot 5mm apart (raw part) ? 0.2 mm 6 dots 10mm apart ? 0.3mm 6 dot 10mm apart (spray painted)? 0.2 mm 7 dots 10mm apart 0.3mm 6 dot 10mm apa

35、rt (raw part) ? 0.2 mm 6 dots 5mm apart ? 0.3mm 6 dot 5mm apart (spray painted)? 0.2 mm 7 dots 5mm apart 0.3mm 6 dot 5mm apart (raw part) ? 0.3 mm 8 dots 10mm apart ? 0.4mm 5 dot 10mm apart (spray painted)? 0.3 mm 9 dots 10mm apart 0.4mm 6 dot 10mm apart (raw part) ? 0.3 mm 8 dots 10mm apart ? 0.4mm

36、 6 dot 10mm apart (spray painted)? 0.3 mm 11 dots 10mm apart 0.4mm 7 dot 10mm apart 4.4.8 criteria for flashes 毛边的判定标准table 4.4.8a surface area criteria surface a not acceptable. surface b not acceptable. surface c not acceptable if more than 0.3 mm. 超过 0.3mm 的毛边不可接受 surface d acceptable as long as

37、it does not affect the functionality of the plastic part. 毛边只要不影响装配功能 , 可接受 ?flashes are acceptable 毛边可接受base on approval sample 依据批准样品?with prior approval from creative technology ctl事先批准4.4.9 criteria for flow mark流痕的判定标准?flow marks are not acceptable for surface a, b and c without prior written a

38、pproval from creative technology ltd. 如果没有 ctl事先签样承认,a、b、c三面的流痕都不可接受。 ?flow marks are acceptable for surface d. d 面的流痕可接受。4.4.10 criteria for gating mark 进浇痕迹的判定标准?gating marks are acceptable for surface a, b and c as long as it is not visible under an arms length or 300 mm. 对于 a、b、c 三面，在 300mm 距离处，

39、进浇痕迹不可见，则可接受?base on approved / limit samples依据批准 / 限度样品 ?gating marks are acceptable for surface d. d 面的进浇痕迹可接受4.4.11 criteria for excessive gating material 浇口残料的判定标准?excessive gating material is acceptable: 浇口残料可接受的情形如下:?as long as it is does not protrude above the surface. 只要不超出塑件相应外表面 ?not affec

40、ting function fitting不影响装配功能proe设计网 corporate quality standardnumber: title: date: cosmetic acceptability standard for plastic (hand held products) (手持产品 )塑胶件外观检验标准page 8 of 17corporate quality assurance department 4.4.12 criteria for glossy surface 表面发光的判定标准?glossy surface is not acceptable for sur

41、face a, b and c without prior written approval from creative technology ltd. 如果没有 ctl 的签样承认，a、b、c 三面的表面发光不可接受。?the acceptance of glossy surface will be based on the approved samples or limit sample (if any). 基于限度样品或批准样品的表面发光可接受。 ?glossy surface is acceptable for surface d. d 面的表面发光可接受。4.4.13 criteri

42、a for insert line 拼接线的判定标准table 4.4.13a type criteria protrusion 凸出not acceptable if more than 0.3 mm. 如果超过 0.3mm,则不可接受 depression 下沉not acceptable if more than 0.2 mm. 如果超过 0.2mm,则不可接受 4.4.14 criteria for scratches 刮伤的判定标准?all easily scratched surface must be individually packed/ protected with pro

43、tective material to prevent causes during transportation / shipping. 在运输和出货过程中 , 所有容易刮伤的塑件表面必须分别用保护材料包装, 以免受损 . ?scratches that cut across any printing are not acceptable. 穿过任何印刷图案表面的刮伤不可接受. ?scratches with depression are not acceptable ( can be feel with fingernail) 深度刮伤不可接受（用手指甲能感觉到的划伤） ?scratches

44、 that cut through the coated surface are not accepted 伤及塑件表面涂层的刮伤不可接受?scratches are acceptable in surface d. d 面的刮伤可接受?fine scratches are rejected as follows: see table 4.4.14a 轻微刮伤的判退标准如下: 见表4.4.14a （表中所有 “visible under an arms length or 300 mm”都理解为“在 300mm距离处可见”）table 4.4.14a surface area (mm2) a

45、b c 0 - 225 (0 15)2?visible under an arms length or 300 mm and 在 300mm距离处可见 ?5 mm in length ?0.05mm in width ? 1 scratch ?visible under an arms length or 300 mm and 在 300mm 距离处可见 ? 5 mm in length ?0.05mm in width ? 2 scratches per surface 每个表面 2 条划伤 ?visible under an arms length or 300 mm and 在 300m

46、m距离处可见?5 mm in length ?0.1mm in width ? 2 scratches per surface 226 5625 (15.1 75)2 ?visible under an arms length or 300 mm and ?10 mm in length ?0.05 mm in width ? 1 scratch ?visible under an arms length or 300 mm and ?15 mm in length ?0.05mm in width ? 2 scratches per surface ?visible under an arm

47、s length or 300 mm and ?20 mm in length ?0.1mm in width ? 2 scratches per surface proe设计网 corporate quality standardnumber: title: date: cosmetic acceptability standard for plastic (hand held products) (手持产品 )塑胶件外观检验标准page 9 of 17corporate quality assurance department 5626 - 90000 (75.1 300)2?visibl

48、e under an arms length or 300 mm and ?15 mm in length ?0.05 mm in width ? 1 scratch ?visible under an arms length or 300 mm and ?20 mm in length ?0.05mm in width ? 2 scratches per surface ?visible under an arms length or 300 mm and ?20 mm in length ?0.1mm in width ? 4 scratches per surface 4.4.15 cr

49、iteria for short molding 注模不足的判定标准?short molding is not acceptable for all surfaces. 所有表面存在注模不足的塑胶件不可接受?short molding are acceptable if it does not cause any assembly function and prior approval from creative technology 不会影响任何装配功能并经ctl 事先承认的注模不足, 是可接受的4.4.16 criteria for silver streak 银纹的判定标准?seriou

50、s silver streaks are not acceptable for all surfaces except for surface d. 除d 面外 , 其他表面的银纹都不可接受. ?silver streaks are acceptance: 银纹可接受的情形如下: ?as long as it is not visible from external view (seen externally from finished goods). 只要在外面看不见 ( 检查装配后的产品 ) ?if parts are assembled internally (where it is n

51、ot prone viewers) 装配在内部的零件 ( 此处不会面对用户 ) ?prior approval from creative technology ctl 事先承认 4.4.17 criteria for sink mark 缩水痕的判定标准?sink marks are acceptable as long as the depth is not more than 0.1 mm measured with the aid of a dial indicator. 缩水痕的深度用千分表测量只要不超过0.1mm,则可接受.?acceptance will be base on c

52、reative approved samples 基于 ctl 承认样品的缩水痕可接受 ?sink marks are acceptable for surface d. d 面的缩水痕可接受 4.4.18 criteria for stress / pin mark 压力痕 /顶针痕的判定标准?stress / pin marks are not acceptable for all surfaces except surface d. 除 d 面外 , 其他表面的压力/ 顶针痕不可接受. ?stress / pin marks are acceptance: 压力 / 顶针痕可接受的情形如

53、下: ?as long as it is not visible from external view (seen externally from finished goods). 只要在外面看不见( 装配后的完成品) ?if parts are assembled internally (where it is not prone viewers) 装配在内部的部件( 此处不会面对用户) ?prior approval from creative technology ctl事先承认 4.4.19 criteria for warpage 翘曲的判定标准?warpage is accepta

54、ble as long as it does not affect function fitting when assembling parts. 只要不影响部件间的装配功能的翘曲是可接受的. ?warpage that could cause gap issue must not deviate from the criteria for parting gap (refer 4.6.2) proe设计网 corporate quality standardnumber: title: date: cosmetic acceptability standard for plastic (ha

55、nd held products) (手持产品 )塑胶件外观检验标准page 10 of 17corporate quality assurance department 翘曲所引起的装配间隙必须遵循间隙的判定标准( 见 4.6.2) ?measurable warpage is based on part drawings, otherwise, special acceptance is given with written approval from creative technology ltd. 可测量的翘曲依据部件图纸, 如有特殊情况必须有 ctl 的批准样品方可接受 . 4.4.

56、20 criteria for weld line 熔接线?weld lines are acceptable for surface a, b and c as long as it is not visible under an arms length or 500 mm and without depression. 在一个臂长或 500mm 距离内 , 对于 a、b、c三个面的熔接线如果不可见且没有下沉，则可接受 ?weld line acceptance will base on creative approval samples. 基于 ctl承认样品的熔接线可接受?weld li

57、nes are acceptable for surface d. d 面的熔接线可接受。4.4.21 criteria for clear transparent parts (eg:lens) 透明件的判定标准（如：镜头）?all clear transparent part must be covered with protective sheet to prevent scratches due to handling, transportation and other means of moving parts 在操作、运输和其他移动过程中，所有透明件都必须贴保护膜加以保护，以防划伤

58、。 ?rejected criteria are as follows :判退标准如下：?bubbles (see 4.4.3) 气泡 ( 见4.4.3)? deep scratches 深度刮伤 ?black dots (see table 4.4.21a) 黑点（见表 4.4.21a ）?white dots (see table 4.4.21a) 白点 ( 见表4.4.21a)?foreign particles 杂质?scratches 刮伤?deep scratches are not acceptable foe all surface 所有表面的的深度刮( 划) 伤都不可接受.

59、?fine scratches are acceptable so as it is not visible when assembled(or with backing from the lcd). this applies to the viewing area only. 当衬上 lcd 后不可见的轻微刮( 划) 伤是可接受的, ?other area outside the viewing 可视区之外的其他区域4.4.21a lcd screen area lcd 屏幕区（可接受的标准）area(mm2) black dots white dots 0 - 1600 (0 40)2?

60、0.2mm/1 dot ? 0.1mm/5 dots 10mm apart example: (total dots acceptable 6 dots)? 0.2mm/2 dots 20mm apart ? 0.1mm/5 dots 10mm apart example: (total dots acceptable 7 dots)1601 - 10000 (40.1 100)2? 0.2mm/2 dot 20mm apart? 0.1mm/5 dots 10mm apart? 0.3mm/3 dot 20mm apart? 0.1mm/7 dots 10mm apart5626 22500 (75