ABPowerFle变频器调试步骤

1、PowerFlex 753 变频器调试步骤威钢原料及烧结变频器限制接口如下所有模拟量和数字量都是用I/O选件模块Port 04 ,而不是变频器主控板I/O :速度给定：AI 1频率输出:AO 1变频器运行命令：DI 1切换到远程：DI 2MOP UP: DI 3接操作箱频率上升按钮MOP DOW NDI 4 接操作箱频率下降按钮变频器备妥输出：RO 0变频器运行输出：RO 1变频器调试要点如下：1.在变频器上电前完成模拟量输入信号选择跳线,变频器出厂缺省为电压输入2.变频器上电,修改参数访问级别0首先选中变频器,按3.no 或 od退到主界面按 PAR#1,完成变频器键,选择 Ports,选择

2、 “00 PowerFlex 753 ",按 ESC®,设置P301=1快速访问方法输入访问的参数号,如 301Start-up向导键,然后按键,选中Start-up 菜单,进入启动向导.启动向导结构如下选择" Begin Start Up,按确认键进入.面板提示 “ Start-Up consists of several steps to configure the drive.Press Enter ",按“ Enter 键确认.面板提示Geneal Startup“ Appl Specific 选择 “ Geneal Startup "

3、,按 “ Enter "键确认面板显示：Motor ControlMotor DataFeedbackLimits“Ref Ramp Stop “I/O 顺序选择以上菜单进入 选择" Motor Control 菜单, 面板显示“ This section select the type of Motor Control the drive will use.Press Enter ",按“ Enter 键确认面板显示:Please Select:Sensorless VectV/HzFlux Vector 对于原料变频器,选择“ Sensorless Vect

4、,对于烧结机一台变频器带两台电机应用,选择“ V/Hz“Motor Control 设置完成后,选择 “ Motor Data ",按 “Enter 确认变频器面板显示“Edit Motor NP Volts “ 400 VAC 按" Enter 确认“ Select type of power units shown on motor nameplateHPKW选择 KW ,按“ Enter 键确认变频器面板显示“ Edit Motor NP PowerXX KW ,输入电机额定功率使用 一软按键,删除原有显示值再输入电机功率值,按" Enter 键确认变频器面

5、板显示“Edit Motor NP Amps XX Amp§ ,输入电机额定电流值,按“ Enter键确认变频器面板显示“ Edit Motor NP HertzXX Hz变频器额定是50Hz,按" Enter 键确认变频器面板显示“ Edit Motor NP RPMXX RPM,输入电机额定转速,按Enter 键确认“ Edit Motr OL Factor11电机缺省过载倍数为1,按Enter键确认变频器面板显示“Edit Motor PolesXX Pole",输入电机极数注意：4极电机同步转速1500RPM 6极电机同步转速1000RPM ,按Enter

6、键确认变频器面板显示“ Edit Speed UnitsHz 0 缺省是 “Hz 0",按Enter键确认如果要改为RPM这里设置“ RPM 1'“Motor Data 设置完成后,可直接跳过"Feedback,变频器缺省工作在无编码器反应模式,选择" Limits ,按Enter键确认变频器面板显示“ Edit Max Fwd Speed50Hz 按Enter键确认变频器面板显示“ Edit Max Rev Speed-50Hz按Enter键确认“Edit Min Fwd Speed0.0 Hz按Enter键确认变频器面板显示“ Edit Min Rev

7、 Speed0.0 Hz按Enter键确认“Limits 设置完成后,选择" Tests",按Enter键确认变频器面板显示“Complete these steps in orderDirection TestAuto TuneDone选择 a direction test ,按 Enter 键确认变频器面板显示“ Press START to begin test!Motor will run! H '键起动变频器变频器面板显示Is the direction of rotation forward?YesNo如果变频器旋转方向为正向,选择“Yes",

8、按Enter键确认如果变频器旋转方向为反向,选择“No",按Enter键确认变频器面板显示“ How would you like to fix motor polarity?Automatic ChangeChange mtr wires 选择" Automatic Change ",按 Enter 键确认变频器面板显示“ Press STOPStartup will then automatically change rotation as if motor lead were reversed. 按键停止变频器变频器会再次显示Press START to b

9、egin test!Motor will run!键起动变频器“Is the direction of rotation forward?YesNo选择“ Yes",按Enter键确认a Direction Test 完成后,选择" Auto Tune变频器面板显示IMPORTANT ! Use Rotate Tune for best results.Rotate Tune worksbest under no load/low friction condition.Use Static Tune if loadcan not be rotated .Press Ente

10、r 按Enter键确认变频器面板显示“ Select the tuning mode:Rotate TuneStatic Tune 选择" Rotate Tune ",按Enter键确认变频器面板显示“ Press START to begin test.CAUTION:Rotate Tune will cause motor shaft rotation.|-按I 键起动变频器iffl变频器会自动完成整定过程,整定结束后,按键停止变频器,选择“DonS ,按Enter键确认.“Tests完成后,选择" Ref Ramp Stop ",按Enter键确认

11、变频器面板显示“Edit Direction ModeUnipolar 0按Enter键确认变频器面板显示“ Please select the speed reference source:Local HIMAnalog InputMore Choices 选择" Analog Input ",按 Enter 键确认变频器面板显示“ Edit Spd Ref A selSelect Port to useZero SpeedPort 00 PowerFlex 753Port 04 I/O Module 24V选择" Port 00 PowerFlex 753&q

12、uot;,按 Enter 键确认变频器面板显示“Edit Spd Ref A SelSelect parameter To Use按向下方向键翻页,选中" Par 0558 MOP Reference ",按Enter键确认变频器面板显示“Edit DI MOP IncSelect Port To UseDisabledPort 00 PowerFlex 753Port 04 I/O Module 24V选中" Port 04 I/O Module 24V",按 Enter 键确认变频器面板显示“Edit DI MOP IncPar 0001 Dig I

13、n Sts选中 Par 0001 Dig In Sts ",按 Enter 键确认变频器面板显示“Edit DI MOP IncSelect Bit To Use选中 Bit 03 Input 3",按 Enter 键确认这里 I/O Module 24V DI 3 接机旁操作箱频率上升按钮,实际选择哪位以现场接线为准变频器面板显示“Edit DI MOP DecSelect Port To UseDisabledPort 00 PowerFlex 753Port 04 I/O Module 24V选中" Port 04 I/O Module 24V",

14、按 Enter 键确认变频器面板显示“Edit DI MOP DecPar 0001 Dig In Sts ,选中 Par 0001 Dig In Sts ",按 Enter 键确认变频器面板显示“Edit DI MOP DecSelect Bit To Use选中 Bit 04 Input 4",按 Enter 键确认这里 I/O Module 24V DI 4 接机旁操作箱频率下降按钮,实际选择哪位以现场接线为准变频器面板显示“Edit MOP Rate1.000%/S 按Enter键确认变频器面板显示“ Do you want to save MOP speed at

15、 stop?NoYes选择“ No",按Enter键确认变频器面板显示Do you want to save MOP speed at power down?NoYes选择“ No",按Enter键确认变频器面板显示“ Edit Stop Mode ARamp 1按Enter键确认变频器面板显示“ Edit Bus Reg Mode AAdjust Freq 1按Enter键确认变频器面板显示“Edit Accel Time 110.00 Secs 暂时用缺省加速时间10秒钟,按Enter键确认变频器面板显示“ Edit Decel Time 1暂时用缺省减速时间10秒钟,

16、按Enter键确认变频器面板显示“ Do you want to perform S-Curve for accel/decal?NoYes选择“ Yes",按Enter键确认变频器面板显示“ Edit S Curve Accel0.00%修改为10% 按Enter键确认变频器面板显示“ Edit S Curve decel0.00%修改为10% 按Enter键确认以上设置完成后,选择“I/O",按Enter键确认变频器面板显示“ Make a selectionStart Stop & Dir选择" Start Stop & Dir "

17、,按 Enter 键确认变频器面板显示“This section defines Start Stop and Direction digital input functions. Press Enter 按Enter键确认变频器面板显示“Will a digital input be used as a START source?NoYes选择“ Yes",按Enter键确认变频器面板显示“Is REVERSE required from a digital input?NoYes选择" NO ,按Enter键确认变频器面板显示“ Enter choice for the

18、 control method:3 wire选择" 2 wire ",按Enter键确认变频器面板显示“Edit DI RunSelect Port To UseDisabledPort 00 PowerFlex 753Port 04 I/O Module 24V选择" Port 04 I/O Module 24V",按 Enter 键确认变频器面板显示“Edit DI RunSelect Param To UsePar 0001 Dig In Sts ,选中 Par 0001 Dig In Sts ",按 Enter 键确认变频器面板显示“E

19、dit DI RunSelect Bit To Use选中 Bit 01 Input 1,按 Enter 键确认这里 I/O Module 24V DI 1 接运行命令,实际选择哪位以现场接线为准变频器面板显示“Edit Digital In CfgRun Edge 0"按Enter键确认设置完" Start Stop & Dir 后,直接跳过“ Digital Inputs "," DigitalOutputs :" Analog Outputs ",选择 “ Done",按 Enter 键确认.再次选择“ Don

20、e",按Enter键确认.变频器面板显示“ Please make selectionGeneral StartupAppl SpecificExit Startup 选择" Exit Startup ",按Enter键确认,退出启动向导首先选中I/O Module ,按键,然后按键,选择Ports,选择剩余的工作是完成对I/O Module的设置.I/O设置数字量输入,输出和模拟量输出Digital in 选择digital in status bit 1为运行已经通过设置向导设置好了Digital output 设置ROO® 置：按 PAR# 10,

21、按 EDIT键变频器面板显示“ Edit RO0 SelSelect Port To UseDisabledPort 00 PowerFlex 753Port 04 I/O Module 24V选择" Port 00 PowerFlex 753 ,按 Enter 键确认用向下方将键选中Par 0935 Drive Status 1,按Enter键确认RO1设置:按 PAR# 20,按 EDIT键变频器面板显示“Edit RO01SelSelect Port To UseDisabledPort 00 PowerFlex 753Port 04 I/O Module 24V选择"

22、; Port 00 PowerFlex 753 ,按 Enter 键确认用向下方将键选中"Par 0935 Drive Status 1",按Enter键确认选中 Bit 16 Running ,按 Enter 键确认设置模拟量输出信号类型为毫安信号按 PAR# 70,按 EDIT键“ Port 07 Host Param 70Anlg Out TypeXXXXXXXXtf0按EDIT键,把最低两位都设为“1",按Enter键确认AO1设置按 PAR# 85,按 EDIT键变频器面板显示“ Edit Anlg Out 1 SelSelect Port to use

23、DisabledPort 00 PowerFlex 753Port 04 I/O Module 24VEdit Anlg Out 1 SelSelect Param to use选择 “Par 0001 Output Frequency ,按 Enter 键确认设置模拟量输入信号类型为毫安信号按 PAR# 45,按 EDIT键变频器面板显示“ Port 07 Host Param 45Anlg In TypeXXXXXXXX.0按EDIT键,把最低两位都设为“1",按Enter键确认选中 Port 00 PowerFlex 753,Port 00 Dev Param 550Spd Ref B Sel ",按 EDIT 键变频器面板显示“ &quo