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1、合金鉸刀-普通CNC铣削加工參數1 OF 43修订版合合金金鉸鉸刀刀-普普通通NC铣铣削削加加工工參參數數加加工工材材料料胶胶类类切切削削速速度度 V(m/min)8 15m/min 加工參數直徑(mm)SAE PART ID精精度度等等級級轉轉速速S(N/min)S(N/min)進進給給速速度度F(mm/min)F(mm/min)1.00SC7-706-00135SJ51000301.50SC7-706-00137SJ5950402.00SC7-706-00141SJ5900502.50SC7-706-00210SJ5850503.00SC7-706-00147SJ5800504.00SC7
2、-706-00153SJ5700605.00SC7-706-00158SJ5600606.00SC7-706-00164SJ5550608.00SC7-706-00205SJ55006010.00SC7-706-00171SJ54506012.00SC7-706-00175SJ5400601:请使用水溶性切削液。2:铰孔余量建议单边0.03mm。3:铰孔精度要求0.003mm以内建议两次铰孔。4:请使用主轴回转精度好,夹头跳动少的机床与刀柄。鑽頭-普通CNC铣削加工參數2 OF 43修订版鑽鑽頭頭-普普通通NC铣铣削削加加工工參參數數加工材料胶胶类类切削速度V(m/min)4060m/min参
3、数SAE-PART-IDSAE-PART-IDVENDERLIST NO.转速N/min进给(mm/min)步进进给量(mm)直径(mm)1.0SC7-701-00199SEX-SUS-GDR40002001.01.2SC7-701-00373SEX-SUS-GDR40002001.21.5SC7-701-00200SEX-SUS-GDR40002001.51.8SC7-701-00201SEX-SUS-GDR40002001.82.0SC7-701-00202SEX-SUS-GDR40002002.02.2SC7-701-00205SEX-SUS-GDR40003002.22.5SC7-70
4、1-00375SEX-SUS-GDR40003002.52.8SC7-701-00376SEX-SUS-GDR40003002.83.0SC7-701-00206SEX-SUS-GDR40003003.03.5SC7-701-00377SEX-SUS-GDR40003003.54.0SC7-701-00207SEX-SUS-GDR40003004.04.5SC7-701-00378SEX-SUS-GDR40003004.55.0SC7-701-00379SEX-SUS-GDR40003005.05.5SC7-701-00380SV-SDR40003005.56.0SC7-701-00208SV
5、-SDR40003006.06.5SC7-701-00209SV-SDR40003006.57.0SC7-701-00210SV-SDR40003007.07.5SC7-701-00381SV-SDR39003007.5鑽頭-普通CNC铣削加工參數3 OF 43修订版鑽鑽頭頭-普普通通NC铣铣削削加加工工參參數數加工材料胶胶类类切削速度V(m/min)4060m/min参数SAE-PART-IDSAE-PART-IDVENDERLIST NO.转速N/min进给(mm/min)步进进给量(mm)直径(mm)8.0SC7-701-00211SV-SDR38003008.08.5SC7-701-0
6、0212SV-SDR35003008.59.0SC7-701-00213SV-SDR33003009.09.5SC7-701-00214SV-SDR32003009.510.0SC7-701-00215SV-SDR310030010.010.5SC7-701-00216SV-SDR300020010.511.0SC7-701-00217SV-SDR290020011.011.5SC7-701-00218SV-SDR280020011.512.0SC7-701-00219SV-SDR260020012.0 1:工件安装刚性差时,或机床条件有限制时,应降低进给量和转速。 2:钻削深孔时,使用步进进
7、给钻削,请降低切削条件。 3:以上OSG的加工适合水溶性切削液. 4:当钻削孔径8.0时建议加上预钻。4002銑刀-普通CNC铣削加工參數4 OF 43修订版4002銑銑刀刀-普普通通NC铣铣削削加加工工參參數數RAV:A加工材料塑塑胶胶类类加工方式侧侧面面铣铣削削沟沟槽槽铣铣削削轉轉速速SpeedS(N/min)進進給給速速度度FeedF(mm/min)參參數數SAE PART IDVENDERLIST NO.刃刃數數Z每每刃刃切切削削量量Fz(mm)底底刃刃切切削削量量Ap(mm)Ap(mm)側側刃刃切切削削量量Ae(mm)底底刃刃切切削削量量Ap(mm)Ap(mm)直直徑徑(mm)(mm
8、)粗粗(R)精精(F)(F)粗粗(R)(R)精精(F)(F)粗粗(R)(R)精精(F)(F)粗粗(R)(R)精精(F)(F)粗粗(R)精精(F)(F)1SC7-702-00092S400220.010.50.50.10.020.10.02400035004002001.5SC7-702-00093S400220.0150.750.750.150.030.150.03400035005002002SC7-702-00094S400220.02110.20.040.20.04400035006003002.5SC7-702-00095S400220.0251.251.250.250.050.250
9、.05400035007003503SC7-702-00096S400220.031.51.50.30.060.30.06400035008004003.5SC7-702-00097S400220.0351.751.750.350.070.350.07400035009004004SC7-702-00098S400220.04220.40.080.40.084000350010006005SC7-702-00099S400220.052.52.50.50.10.50.14000350010008006SC7-702-00100S400220.06330.60.10.60/p>
10、008008SC7-702-00101S400220.08440.80.10.80.140003500120080010SC7-702-00102S400220.15510.110.140003500150080012SC7-702-00103S400220.12661.20.11.20.1400035001500800加加工工示示意意图图:侧侧面面铣铣削削沟沟槽槽铣铣削削4002銑刀-普通CNC铣削加工參數5 OF 43修订版4002銑銑刀刀-普普通通CNC铣铣削削加加工工參參數數REV:A加工材料铝铝、铜铜合合金金(AL6061、AL7075、COPPER、BRASS等等)加工方式侧侧面面
11、铣铣削削沟沟槽槽铣铣削削轉轉速速SpeedS(N/min)進進給給速速度度FeedF(mm/min)參參數數SAE PART IDVENDERLIST NO.刃刃數數Z每每刃刃切切削削量量Fz(mm)底底刃刃切切削削量量Ap(mm)Ap(mm)側側刃刃切切削削量量Ae(mm)底底刃刃切切削削量量Ap(mm)Ap(mm)直直徑徑(mm)(mm)粗粗(R)精精(F)(F)粗粗(R)(R)精精(F)(F)粗粗(R)(R)精精(F)(F)粗粗(R)(R)精精(F)(F)粗粗(R)(R)精精(F)(F)1SC7-702-00071S400220.020.50.50.20.010.20.011000010
12、00010004001.5SC7-702-00072S400220.030.750.750.30.0150.30.015100001000010006002SC7-702-00073S400220.04110.40.020.40.0210000950010007002.5SC7-702-00074S400220.051.251.250.50.0250.50.02510000950010008003SC7-702-00075S400220.061.51.50.60.030.60.03100009000140010003.5SC7-702-00076S400220.071.751.750.70.0
13、350.70.035100009000160010004SC7-702-00077S400220.08220.80.040.80.04100008500190010005SC7-702-00078S400220.0952.52.510.0510.05100008000220010006SC7-702-00079S400220.1331.20.061.20.06100007500280010008SC7-702-00080S400220.12441.60.081.60.081000070002800100010SC7-702-00081S400220.155520.120.11000060003
14、000100012SC7-702-00082S400220.2662.40.12.40.110000500030001000加加工工示示意意图图:侧侧面面铣铣削削沟沟槽槽铣铣削削4002銑刀-普通CNC铣削加工參數6 OF 43修订版4002銑銑刀刀-普普通通CNC铣铣削削加加工工參參數數RAV:A加工材料塑塑胶胶类类(ESD225(ESD225、ESD420ESD420、DerlinDerlin等等)加工方式侧侧面面铣铣削削沟沟槽槽铣铣削削轉轉速速SpeedS(N/min)進進給給速速度度FeedF(mm/min)參參數數SAE PART IDVENDERLIST NO.刃刃數數Z每每刃刃切
15、切削削量量Fz(mm)底底刃刃切切削削量量Ap(mm)Ap(mm)側側刃刃切切削削量量Ae(mm)底底刃刃切切削削量量Ap(mm)Ap(mm)直直徑徑(mm)(mm)粗粗(R)精精(F)(F)粗粗(R)(R)精精(F)(F)粗粗(R)(R)精精(F)(F)粗粗(R)(R)精精(F)(F)粗粗(R)精精(F)(F)1SC7-702-00092S400220.010.50.50.20.020.20.02100001000010004001.5SC7-702-00093S400220.0150.750.750.30.030.30.03100001000010005002SC7-702-00094S4
16、00220.02110.40.040.40.0410000950010007002.5SC7-702-00095S400220.0251.251.250.50.050.50.0510000950012008003SC7-702-00096S400220.031.51.50.60.060.60.06100009000140010003.5SC7-702-00097S400220.0351.751.750.70.070.70.07100009000160010004SC7-702-00098S400220.04220.80.080.80.08100008500190010005SC7-702-00
17、099S400220.052.52.510.110.1100008000220010006SC7-702-00100S400220.06331.20.11.20.1100007500280010008SC7-702-00101S400220.08441.60.11.60.11000070002800100010SC7-702-00102S400220.15520.120.11000060003000100012SC7-702-00103S400220.12662.40.12.40.110000500030001000加加工工示示意意图图:侧侧面面铣铣削削沟沟槽槽铣铣削削4002銑刀-普通CNC
18、铣削加工标准时间(min)7 OF 43修订版4002銑銑刀刀-普普通通CNC铣铣削削加加工工标标准准时时间间(min)REV:A加工材料铝铝、铜铜合合金金(AL6061、AL7075、COPPER、BRASS等等)加工方式平平面面-铣铣削削范范围围( (长长 X X 宽宽)mm)mm时时间间SAE PART ID50X5050X100100X100100X150100X200200X200刀刀具具直直徑徑(mm)T TR RT TC CT TR RT TC CT TR RT TC CT TR RT TC CT TR RT TC CT TR RT TC C6.0SC7-702-00079S0.
19、30.50.70.91.21.71.92.52.53.34.76.38.0SC7-702-00080S0.20.30.50.70.81.21.21.71.62.33.04.310.0SC7-702-00081S0.20.30.30.50.50.90.81.31.11.82.03.312.0SC7-702-00082S0.10.20.20.40.30.70.51.00.71.41.22.5加工材料塑塑胶胶类类(ESD225(ESD225、ESD420ESD420、DerlinDerlin等等)加工方式平平面面-铣铣削削范范围围( (长长 X X 宽宽)mm)mm时时间间SAE PART ID50
20、X5050X100100X100100X150100X200200X200刀刀具具直直徑徑(mm)T TR RT TC CT TR RT TC CT TR RT TC CT TR RT TC CT TR RT TC CT TR RT TC C6.0SC7-702-00079S0.60.81.11.52.12.83.14.14.15.57.95.58.0SC7-702-00080S0.30.50.71.01.21.71.82.62.43.54.53.510.0SC7-702-00081S0.20.40.50.80.81.31.22.01.62.72.92.712.0SC7-702-00082S0
21、.20.30.30.70.61.10.91.71.12.32.12.3Remark:1.非特殊情况下,工艺和加工中尽可能地不使用立铣刀进行大平面铣削;应正确选用飞刀盘进行铣削。2.表中 TR 的数据按每次底刃切削量 Ap 进行进刀的时间进行设置;如顶面加工余量 H 大于底刃切削量 Ap 时,粗加工的时间 TR 计算应再乘以过刀次数 n n = H / 0.5D (若不能整除,则把小数部份舍去,且整数部份加一。例如:当n = 8 / 6 =1.3333 时,则 n 应取为 2 )Ap=0.5D3.总加工标准时间 T = ( TR x n ) + TC;TR:粗加工时间/次TC:精加工时间n:过刀
22、次数H:铣削深度D:选用刀具直径4002銑刀-普通CNC铣削加工标准时间(min)8 OF 43修订版4002銑銑刀刀-普普通通CNC铣铣削削加加工工标标准准时时间间(min)REV:A加工材料铝铝、铜铜合合金金(AL6061、AL7075、COPPER、BRASS等等)加工方式外外型型轮轮廓廓-铣铣削削范范围围( (周周长长)mm)mm时时间间SAE PART ID5050100100200200300300400400500刀刀具具直直徑徑(mm)T TR RT TC CT TR RT TC CT TR RT TC CT TR RT TC CT TR RT TC CT TR RT TC C
23、5.0SC7-702-00078S0.030.030.050.070.110.130.160.200.210.260.260.336.0SC7-702-00079S0.030.030.050.070.100.130.150.200.200.270.250.338.0SC7-702-00080S0.020.030.040.060.080.120.130.180.170.240.210.3010.0SC7-702-00081S0.020.030.030.060.070.110.100.170.130.220.170.2812.0SC7-702-00082S0.010.030.030.050.050
24、.100.080.150.100.200.130.25加工材料塑塑胶胶类类(ESD225(ESD225、ESD420ESD420、DerlinDerlin等等)加工方式外外型型轮轮廓廓-铣铣削削范范围围( (周周长长)mm)mm时时间间SAE PART ID5050100100200200300300400400500刀刀具具直直徑徑(mm)T TR RT TC CT TR RT TC CT TR RT TC CT TR RT TC CT TR RT TC CT TR RT TC C5.0SC7-702-00078S0.030.170.050.180.100.670.151.000.200.3
25、30.251.676.0SC7-702-00079S0.020.130.040.070.080.530.130.790.170.250.211.328.0SC7-702-00080S0.020.110.030.040.060.420.090.630.130.210.161.0510.0SC7-702-00081S0.010.090.030.020.050.370.080.560.100.210.130.9312.0SC7-702-00082S0.010.080.020.020.040.320.060.480.080.190.100.79Remark:1.非特殊情况下,工艺和加工中尽可能地选用直
26、径大的立铣刀进行外型轮廓面铣削。Ae=0.2DAp=0.5D W:侧刃余量;H:铣削深度2.表中 TR 的数据按每次的Ap和Ae进行进刀的时间进行设置;如外型轮廓面加工余量 W 大于侧刃切削量 Ae 时,粗加工的时间 TR 计算应再乘以过刀次数 n1 n1 = W / 0.2D ; n2 = H / 0.5D (若不能整除,则把小数部份舍去,且整数部份加一。例如:当n1 = 6 / 2.4 =2.5 时,则 n1 应取为 3 )3.总加工标准时间 T = ( TR x n1 x n2 ) + TC;TR:粗加工时间/次TC:精加工时间n1:侧刃过刀次数n2:底刃过刀次数4002銑刀-普通CNC
27、铣削加工标准时间(min)9 OF 43修订版4002銑銑刀刀-普普通通CNC铣铣削削加加工工标标准准时时间间(min)REV:A加工材料铝铝、铜铜合合金金(AL6061、AL7075、COPPER、BRASS等等)加工方式内内腔腔轮轮廓廓-铣铣削削范范围围( (长长X X宽宽)mm)mm时时间间SAE PART ID50X5050X100100X100200X200300X400400X500刀刀具具直直徑徑(mm)粗粗精精粗粗精精粗粗精精粗粗精精粗粗精精粗粗精精1.0SC7-702-00071S8.38.3 - - - - - - - - - -1.5SC7-702-00072S3.73.
28、7 - - - - - - - - - -2.0SC7-702-00073S2.12.24.24.4 - - - - - - - -2.5SC7-702-00074S1.31.42.72.8 - - - - - - - -3.0SC7-702-00075S0.91.01.92.13.74.1 - - - - - -3.5SC7-702-00076S0.70.81.41.52.73.0 - - - - - -4.0SC7-702-00077S0.50.61.01.22.12.58.39.8 - - - -5.0SC7-702-00078S0.40.40.70.91.41.85.67.0 - -
29、- -6.0SC7-702-00079S0.30.40.60.71.11.54.45.913.317.8 - -8.0SC7-702-00080S - -0.30.50.71.02.84.08.311.9 - -10.0SC7-702-00081S - - - -0.40.71.83.05.38.98.914.812.0SC7-702-00082S - - - - - -1.12.23.36.75.611.1Remark:1.非特殊情况下,工艺和加工中尽可能地选用直径大的立铣刀进行内腔轮廓面铣削。2.表中 TR 的数据按每次底刃切削量 Ap 进行进刀的时间进行设置;如内腔深度加工余量 H 大于
30、底刃切削量 Ap 时,粗加工的时间 TR 计算应再乘以过刀次数 n n = H / 0.5D (若不能整除,则把小数部份舍去,且整数部份加一。例如:当n = 8 / 6 =1.3333 时,则 n 应取为 2 )Ap=0.5D3.总加工标准时间 T = ( TR x n ) + TC;TR:粗加工时间/次TC:精加工时间n:过刀次数H:铣削内腔深度4002銑刀-普通CNC铣削加工标准时间(min)10 OF 43修订版4002銑銑刀刀-普普通通CNC铣铣削削加加工工标标准准时时间间(min)REV:A加工材料塑塑胶胶类类(ESD225(ESD225、ESD420ESD420、DerlinDer
31、lin等等)加工方式内内腔腔轮轮廓廓-铣铣削削范范围围( (长长X X宽宽)mm)mm时时间间SAE PART ID50X5050X100100X100200X200300X400400X500刀刀具具直直徑徑(mm)粗粗精精粗粗精精粗粗精精粗粗精精粗粗精精粗粗精精1.0SC7-702-00071S16.716.7 - - - - - - - - - -1.5SC7-702-00072S7.47.4 - - - - - - - - - -2.0SC7-702-00073S4.24.48.38.8 - - - - - - - -2.5SC7-702-00074S2.72.85.35.6 - -
32、- - - - - -3.0SC7-702-00075S1.92.13.74.17.48.2 - - - - - -3.5SC7-702-00076S1.41.52.73.05.46.0 - - - - - -4.0SC7-702-00077S1.01.22.12.54.24.916.719.6 - - - -5.0SC7-702-00078S0.70.81.31.72.73.310.713.3 - - - -6.0SC7-702-00079S0.50.60.91.21.92.57.49.922.229.6 - -8.0SC7-702-00080S - -0.50.71.01.54.26.01
33、2.517.9 - -10.0SC7-702-00081S - - - -0.71.12.74.48.013.313.322.212.0SC7-702-00082S - - - - - -1.93.75.611.19.318.5Remark:1.非特殊情况下,工艺和加工中尽可能地选用直径大的立铣刀进行内腔轮廓面铣削。2.表中 TR 的数据按每次底刃切削量 Ap 进行进刀的时间进行设置;如内腔深度加工余量 H 大于底刃切削量 Ap 时,粗加工的时间 TR 计算应再乘以过刀次数 n n = H / 0.5D (若不能整除,则把小数部份舍去,且整数部份加一。例如:当n = 8 / 6 =1.3333
34、 时,则 n 应取为 2 )Ap=0.5D3.总加工标准时间 T = ( TR x n ) + TC;TR:粗加工时间/次TC:精加工时间n:过刀次数H:铣削内腔深度4004銑刀-普通CNC铣削加工參數11 OF 43修订版4004銑銑刀刀-普普通通CNC铣铣削削加加工工參參數數REV:A加工材料铝铝、铜铜合合金金(AL6061、AL7075、COPPER、BRASS等等)加工方式侧侧面面铣铣削削沟沟槽槽铣铣削削轉轉速速SpeedS(N/min)進進給給速速度度FeedF(mm/min)參參數數SAE PART IDVENDERLIST NO.刃刃數數Z每每刃刃切切削削量量Fz(mm)底底刃刃
35、切切削削量量Ap(mm)Ap(mm)側側刃刃切切削削量量Ae(mm)底底刃刃切切削削量量Ap(mm)Ap(mm)直直徑徑(mm)(mm)粗粗(R)精精(F)(F)粗粗(R)(R)精精(F)(F)粗粗(R)(R)精精(F)(F)粗粗(R)(R)精精(F)(F)粗粗(R)(R)精精(F)(F)1.0SC7-702-00092S400440.005 /1.5 /0.01 /0.01 /10000 /5001.5SC7-702-00093S400240.01 /2.25 /0.015 /0.015 /10000 /6002.0SC7-702-00094S400240.015 /3 /0.02 /0.0
36、2 /10000 /6002.5SC7-702-00095S400240.017 /3.75 /0.025 /0.025 /10000 /8003.0SC7-702-00096S400240.02 /4.5 /0.03 /0.03 /10000 /8003.5SC7-702-00097S400240.021 /5.25 /0.035 /0.035 /9000 /8004.0SC7-702-00098S400240.022 /6 /0.04 /0.04 /8000 /8005.0SC7-702-00099S400240.024 /7.5 /0.05 /0.05 /7000 /8006.0SC7-
37、702-00100S400240.026 /9 /0.06 /0.06 /6000 /8008.0SC7-702-00101S400240.045 /12 /0.08 /0.08 /5000 /100010.0SC7-702-00102S400240.06 /15 /0.1 /0.1 /4500 /100012.0SC7-702-00103S400240.085 /18 /0.1 /0.1 /4000 /1000加加工工示示意意图图:侧侧面面铣铣削削沟沟槽槽铣铣削削4004銑刀-普通CNC铣削加工參數12 OF 43修订版4004銑銑刀刀-普普通通CNC铣铣削削加加工工參參數數REV:A加工材
38、料低低碳碳钢钢(A3A3、10181018、17-4PH17-4PH等等)加工方式侧侧面面铣铣削削沟沟槽槽铣铣削削轉轉速速SpeedS(N/min)進進給給速速度度FeedF(mm/min)參參數數SAE PART IDVENDERLIST NO.刃刃數數Z每每刃刃切切削削量量Fz(mm)底底刃刃切切削削量量Ap(mm)Ap(mm)側側刃刃切切削削量量Ae(mm)底底刃刃切切削削量量Ap(mm)Ap(mm)直直徑徑(mm)(mm)粗粗(R)精精(F)(F)粗粗(R)(R)精精(F)(F)粗粗(R)(R)精精(F)(F)粗粗(R)(R)精精(F)(F)粗粗(R)(R)精精(F)(F)1.0SC7
39、-702-00092S400440.005/1/0.01/0.01/10000/2001.5SC7-702-00093S400440.01/1.5/0.015/0.015/10000/3002.0SC7-702-00094S400440.015/2/0.02/0.02/10000/4002.5SC7-702-00095S400440.017/2.5/0.025/0.025/10000/5003.0SC7-702-00096S400440.018/3/0.03/0.03/10000/8003.5SC7-702-00097S400440.022/3.5/0.035/0.035/9000/8004.
40、0SC7-702-00098S400440.023/4/0.04/0.04/8000/8005.0SC7-702-00099S400440.024/5/0.05/0.05/6000/8006.0SC7-702-00100S400440.026/6/0.06/0.06/5000/8008.0SC7-702-00101S400440.03/8/0.08/0.08/4000/80010.0SC7-702-00102S400440.035/10/0.1/0.1/3500/80012.0SC7-702-00103S400440.045/12/0.1/0.1/3000/800加加工工示示意意图图:侧侧面面
41、铣铣削削沟沟槽槽铣铣削削4004銑刀-普通CNC铣削加工标准时间(min)13 OF43修订版4004銑銑刀刀-普普通通CNC铣铣削削加加工工标标准准时时间间(min)REV:A加工材料铝铝、铜铜合合金金(AL6061、AL7075、COPPER、BRASS等等)加工方式平平面面-铣铣削削范范围围( (长长 X X 宽宽)mm)mm时时间间SAE PART ID50X5050X100100X100100X150100X200200X200刀刀具具直直徑徑(mm)T TR RT TC CT TR RT TC CT TR RT TC CT TR RT TC CT TR RT TC CT TR RT
42、 TC C6.0SC7-702-00100S -1.1 -2.2 -4.0 -6.0 -8.0 -15.18.0SC7-702-00101S -0.6 -1.2 -2.1 -3.2 -4.3 -8.010.0SC7-702-00102S -0.4 -0.9 -1.5 -2.2 -3.0 -5.412.0SC7-702-00103S -0.3 -0.6 -1.0 -1.5 -2.0 -3.7加工材料低低碳碳钢钢(A3A3、10181018、17-4PH17-4PH等等)加工方式平平面面-铣铣削削范范围围( (长长 X X 宽宽)mm)mm时时间间SAE PART ID50X5050X100100
43、X100100X150100X200200X200刀刀具具直直徑徑(mm)T TR RT TC CT TR RT TC CT TR RT TC CT TR RT TC CT TR RT TC CT TR RT TC C6.0SC7-702-00100S -1.3 -2.6 -4.8 -7.2 -9.6 -18.18.0SC7-702-00101S -1.1 -2.3 -4.0 -6.0 -8.1 -15.010.0SC7-702-00102S -1.0 -1.9 -3.3 -4.9 -6.5 -12.012.0SC7-702-00103S -0.8 -1.5 -2.6 -3.8 -5.1 -9
44、.2Remark:1.非特殊情况下,工艺和加工中尽可能地不使用立铣刀进行大平面铣削;应正确选用飞刀盘进行铣削。此类铣刀更适合于精加工。2.此类铣刀仅适合于精加工。3.总加工标准时间 T = TC;TC:精加工时间4004銑刀-普通CNC铣削加工标准时间(min)14 OF43修订版4004銑銑刀刀-普普通通CNC铣铣削削加加工工标标准准时时间间(min)REV:A加工材料铝铝、铜铜合合金金(AL6061、AL7075、COPPER、BRASS等等)加工方式外外型型轮轮廓廓-铣铣削削范范围围( (周周长长)mm)mm时时间间SAE PART ID5050100100200200300300400
45、400500刀刀具具直直徑徑(mm)T TR RT TC CT TR RT TC CT TR RT TC CT TR RT TC CT TR RT TC CT TR RT TC C5.0SC7-702-00099S -0.07 -0.15 -0.30 -0.45 -0.60 -0.746.0SC7-702-00100S -0.08 -0.16 -0.32 -0.48 -0.64 -0.808.0SC7-702-00101S -0.06 -0.11 -0.22 -0.33 -0.44 -0.5610.0SC7-702-00102S -0.05 -0.09 -0.19 -0.28 -0.37 -0
46、.4612.0SC7-702-00103S -0.04 -0.07 -0.15 -0.22 -0.29 -0.37加工材料低低碳碳钢钢(A3A3、10181018、17-4PH17-4PH等等)加工方式外外型型轮轮廓廓-铣铣削削范范围围( (周周长长)mm)mm时时间间SAE PART ID5050100100200200300300400400500刀刀具具直直徑徑(mm)T TR RT TC CT TR RT TC CT TR RT TC CT TR RT TC CT TR RT TC CT TR RT TC C5.0SC7-702-00099S -0.09 -0.17 -0.35 -0.
47、52 -0.69 -0.876.0SC7-702-00100S -0.10 -0.19 -0.38 -0.58 -0.77 -0.968.0SC7-702-00101S -0.10 -0.21 -0.42 -0.63 -0.83 -1.0410.0SC7-702-00102S -0.10 -0.20 -0.41 -0.61 -0.82 -1.0212.0SC7-702-00103S -0.09 -0.19 -0.37 -0.56 -0.74 -0.93Remark:1.非特殊情况下,工艺和加工中尽可能地选用直径大的立铣刀进行外型轮廓面铣削。2.此类铣刀仅适合于精加工。3.总加工标准时间 T =
48、 TC;TC:精加工时间4004銑刀-普通CNC铣削加工标准时间(min)15 OF43修订版4004銑銑刀刀-普普通通CNC铣铣削削加加工工标标准准时时间间(min)REV:A加工材料铝铝、铜铜合合金金(AL6061、AL7075、COPPER、BRASS等等)加工方式内内腔腔轮轮廓廓-铣铣削削范范围围( (长长X X宽宽)mm)mm时时间间SAE PART ID50X5050X100100X100200X200300X400400X500刀刀具具直直徑徑(mm)T TR RT TC CT TR RT TC CT TR RT TC CT TR RT TC CT TR RT TC CT TR
49、RT TC C1.0SC7-702-00092S -16.7 - - - - - - - - - -1.5SC7-702-00093S -5.6 -11.1 - - - - - - - -2.0SC7-702-00094S -2.8 -5.6 -11.1 - - - - - -2.5SC7-702-00095S -2.0 -3.9 -7.8 -31.4 - - - -3.0SC7-702-00096S -1.4 -2.8 -5.6 -22.2 -66.7 - -3.5SC7-702-00097S -1.3 -2.5 -5.0 -20.2 -60.5 -100.84.0SC7-702-00098
50、S -1.2 -2.4 -4.7 -18.9 -56.8 -94.75.0SC7-702-00099S -1.0 -2.0 -4.0 -15.9 -47.6 -79.46.0SC7-702-00100S -0.9 -1.8 -3.6 -14.2 -42.7 -71.28.0SC7-702-00101S - - -0.9 -1.9 -7.4 -22.2 -37.010.0SC7-702-00102S - - - - -1.2 -4.9 -14.8 -24.712.0SC7-702-00103S - - - - - - -3.3 -9.8 -16.3Remark:1.非特殊情况下,工艺和加工中尽可
51、能地选用直径大的立铣刀进行内腔轮廓面铣削。2.此类铣刀仅适合于精加工。3.总加工标准时间 T = TC;TC:精加工时间4004銑刀-普通CNC铣削加工标准时间(min)16 OF43修订版4004銑銑刀刀-普普通通CNC铣铣削削加加工工标标准准时时间间(min)REV:A加工材料低低碳碳钢钢(A3A3、10181018、17-4PH17-4PH等等)加工方式内内腔腔轮轮廓廓-铣铣削削范范围围( (长长X X宽宽)mm)mm时时间间SAE PART ID50X5050X100100X100200X200300X400400X500刀刀具具直直徑徑(mm)T TR RT TC CT TR RT
52、TC CT TR RT TC CT TR RT TC CT TR RT TC CT TR RT TC C1.0SC7-702-00092S -16.7 - - - - - - - - - -1.5SC7-702-00093S -5.6 - - - - - - - - - -2.0SC7-702-00094S -2.8 -5.6 - - - - - - - -2.5SC7-702-00095S -2.0 -3.9 - - - - - - - -3.0SC7-702-00096S -1.5 -3.1 -6.2 - - - - - -3.5SC7-702-00097S -1.2 -2.4 -4.8
53、- - - - - -4.0SC7-702-00098S -1.1 -2.3 -4.5 -18.1 - - - -5.0SC7-702-00099S -1.2 -2.3 -4.6 -18.5 - - - -6.0SC7-702-00100S -1.1 -2.1 -4.3 -17.1 -51.3 - -8.0SC7-702-00101S - - -1.7 -3.5 -13.9 -41.7 - -10.0SC7-702-00102S - - - - -2.7 -10.9 -32.7 -54.412.0SC7-702-00103S - - - - - - -8.2 -24.7 -41.2Remark
54、:1.非特殊情况下,工艺和加工中尽可能地选用直径大的立铣刀进行内腔轮廓面铣削。2.此类铣刀仅适合于精加工。3.总加工标准时间 T = TC;TC:精加工时间7N02RJ/D618RJ銑刀-普通CNC铣削加工參數17 OF 43修订版7N02RJ/D618RJ銑銑刀刀-普普通通CNC铣铣削削加加工工參參數數REV:A加工材料淬淬硬硬钢钢(440440、S136S136、SKD11SKD11、DF-2DF-2等等)HRC5060HRC50600 0加工方式侧侧面面铣铣削削沟沟槽槽铣铣削削轉轉速速SpeedS(N/min)進進給給速速度度FeedF(mm/min)參參數數SAE PART IDVEN
55、DERLIST NO.刃刃數數Z每每刃刃切切削削量量Fz(mm)底底刃刃切切削削量量Ap(mm)Ap(mm)側側刃刃切切削削量量Ae(mm)底底刃刃切切削削量量Ap(mm)Ap(mm)直直徑徑(mm)(mm)粗粗(R)精精(F)(F)粗粗(R)(R)精精(F)(F)粗粗(R)(R)精精(F)(F)粗粗(R)(R)精精(F)(F)粗粗(R)(R)精精(F)(F)0.5SC7-702-00117S7N02RJ20.00170.250.250.010.0050.010.00510000120001001000.6SC7-702-00118S7N02RJ20.00190.30.30.0120.0060
56、.0120.00610000120001001000.8SC7-702-00119S7N02RJ20.00250.40.40.0160.0080.0160.00810000120001001001SC7-702-00120S7N02RJ20.0030.50.50.020.010.020.01700095001001001.5SC7-702-00121S7N02RJ20.0040.750.750.030.0150.030.015600070002002002SC7-702-00122S7N02RJ20.005110.040.020.040.02500064003002002.5SC7-702-0
57、0123S7N02RJ20.0071.251.250.050.020.050.02450060004003003SC7-702-00124SD618RJ40.011.51.50.060.020.060.02400054006004004SC7-702-00125SD618RJ40.013220.080.020.080.02350048006004005SC7-702-00126SD618RJ40.0172.52.50.10.020.10.02300038006004006SC7-702-00127SD618RJ60.025330.10.020.10.02250034008005008SC7-7
58、02-00128SD618RJ60.033440.10.020.10.022000300080050010SC7-702-00129SD618RJ60.035550.10.020.10.021800250080050012SC7-702-00130SD618RJ60.041660.10.020.10.0215002100800500加加工工示示意意图图:侧侧面面铣铣削削沟沟槽槽铣铣削削07N02RJ2022/1/20618RJ銑刀-普通CNC铣削加工标准时间(min)18 OF 43修订版7N02RJ&D618RJ銑銑刀刀-普普通通CNC铣铣削削加加工工标标准准时时间间(min)REV
59、:A加工材料淬淬硬硬钢钢(440、S136、SKD11、DF-2等等)HRC50600加工方式平平面面-铣铣削削范范围围( (长长 X X 宽宽)mm)mm时时间间SAE PART ID50X5050X100100X100100X150100X200200X200刀刀具具直直徑徑(mm)T TR RT TC CT TR RT TC CT TR RT TC CT TR RT TC CT TR RT TC CT TR RT TC C6.0SC7-702-00127S1.841.353.672.76.644.99.967.313.279.825.1318.58.0SC7-702-00128S1.39
60、0.932.781.94.883.37.324.99.766.518.1812.110.0SC7-702-00129S1.230.892.471.84.233.06.354.68.476.115.5211.212.0SC7-702-00130S1.110.802.231.63.732.75.604.07.475.313.499.6加工材料淬淬硬硬钢钢(440、S136、SKD11、DF-2等等)HRC50600加工方式外外型型轮轮廓廓-铣铣削削范范围围( (周周长长)mm)mm时时间间SAE PART ID5050100100200200300300400400500刀刀具具直直徑徑(mm)T TR RT T
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