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1、User ManualPortable Digital VibrometerPD V- 100 Warranty and ServiceThe warranty for this equipment complies with the regulations in our general terms and conditions in their respective valid version.This is conditional on the equipment being used as it is intended and as described in this manual.Th
2、e warranty does not apply to damage caused by incorrect usage, external mechanical influences or by not kee to the operating conditions. The warranty also is invalidated in the case of the equipment being tampered with or modified without authorizationTo return the equipment always use the original
3、packaging. Otherwise we reserve the right to check the equipment for transport damage. Please mark the package as fragile and sensitive to frost. Include an explanation of the reason for returning it as well as an exact description of the fault. You can find advice on fauiagnosis in CHAPTER 6.Tradem
4、arksBrand and product names mentioned in this manual could be trademarks or registered trademarks of their respective companies or organizations.Identification LabelsPDV-10041097-Man-Vib-PDV100-1209-04enContentsContents1 Safety Information1-11.1 General Safety Information1-11.2 Information on Laser
5、Safety1-21.2.1 Safety Information1-21.2.2 Safety Precautions1-31.2.3 Laser Warning Labels1-41.3 Information on Electrical Safety1-51.4 Specific Safety Information for Lithium Ion Batteries1-61.4.1 Safety Precautions for Using1-61.4.2 Safety Precautions for Loading1-62 Introduction2-12.1 Area of Appl
6、ication2-12.2 Measurement Principle2-23 First Steps3-13.1 Unpacking and Inspection3-13.2 Operating and Maintenance Requirements3-23.3 Control Elements3-33.4 Installation3-53.4.1 Assembly3-53.4.2 Electrical Connection3-73.5 Functional Test3-74 Making Measurements4-14.1 Start-up4-14.2 Selecting Suitab
7、le Settings4-24.2.1 Setting the Velocity Measurement Range4-24.2.2 Setting the Low Pass Filter4-24.2.3 Setting the High Pass Filter4-34.3 Setting the Optimal Stand-off Distance4-44.3.1 Coherency between Stand-off Distance and Visibility um4-44.3.2 Stand-off Distances4-55 Operating the PDV5-15.1 Swit
8、ching On and Off5-15.2 Blocking the Laser Beam5-15.3 Focusing the Laser Beam5-15.4 Using the Signal Level Display5-25.5 Fixing the Focus Position5-25.6 Setting Parameters via the Display5-25.6.1 Philosophy5-2iContents5.6.2 Organization of thes5-35.6.3 The Individuals5-35.7 Overrange Indicator5-55.8
9、Battery Level Indicator5-65.9 Measurement Signal Output5-66 Fau iagnosis6-16.1 No Laser Beam6-16.2 No Measurement Signal6-26.3 Focusing Ring can not be Moved6-27 Technical Specifications7-17.1 Standards Applied7-17.2 Laser Vibrometer PDV-1007-17.2.1 General Data7-17.2.2 Metrological Properties7-27.2
10、.3 Optics7-57.2.4 Table of the Visibility a7-57.2.5 Dimensions7-67.3 Power Supply PDV-AC7-77.4 Optional Accessories7-87.4.1 Mounting Plate VIB-A-P077-87.4.2 Battery Charger PDV-CH7-97.4.3 Battery PDV-LI7-97.4.4 Carrier Bag PDV-BS7-107.4.5 Motor Vehicle Supply Cable PDV-DC7-10Appendix A: Optional Acc
11、essoriesAppendix B: Basics of the Measurement Procedure Appendix C: Declaration of ConformityIndexii1 Safety Information1 Safety Information1.1 General Safety InformationNotesPleasethis manual before using the instrument. It will provide you with importnformation on using the instrument and on safet
12、y. This will protect you and prevent damage to the instrument. Pay particular attention to the basic safety information in CHAPTER 1 and the information in installation, operation and maintenance in CHAPTER 3.Please keep this manual in a safe place and make it available to people using the instrumen
13、t. Never pass the instrument on without the manual.In this manual the following graded safety and warning labels are used:NOTE!Identifie ion required to simplify using the instrument!CAUTION!Danger from Reason of Danger ! Identifies the danger caused by an action which could result in damage to the
14、instrument, if it is not avoided!WARNING!Danger from Reason of Danger ! Identifies a possible danger resulting from an action which could lead to death or (serious) injury, if it is not avoided!Intended useThe instrument is intended for laboratory use and for use in an industrial environment. It may
15、 only be used within the limits given in the technical specifications (refer to CHAPTER 7).Faultless and safe operation of the instrument depends on correct and proper transport and storage, installation and assembly as well as careful operation of the instrument.When assembling, installing and oper
16、ating the instrument, the safety and accident-prevention regulations for the respective use must be adhered to.QualificationThis instrument may only be operated by s who are familiar with electrical measurement equipment and have been instructed in the use of lasers. Please pay attention to the info
17、rmation on laser safety in SECTION 1.2.Intervention for maintenance and repair work may only be carried out by the manufacturer himself or by qualified nel authorized by the manufacturer.DisposalAn instrument which is no longer required must be disposed of according to the local regulations unless o
18、therwise provided by the manufacturer.1-51.2 Information on Laser Safety1.2.1 Safety InformationThe light source of the instrument is a helium neon laser. It is important to understand that laser light has properties different from ordinary light sources. Laser light is generally extremely intense d
19、ue to the beams low divergence. Great care should be taken when handling lasers that the direct or reflected beam do not enter the eye.NOTE!Please see CHAPTER 7 for the ed technical specifications!The protective measures are described in the following support compliance with the safety standards for
20、 laser class 2: Polytec instruments generally comply with the standards IEC andEN 60825-1 or US 21 CFR 1040.10 and 1040.11 respectively except for deviations pursuant to Laser Notice No. 50, dated 24 June 2007. The optical output power of the laser beam emitted from the sensor head is less than 1 mW
21、 provided the equipment is used in the manner for which it was intended. This means that the instrument conforms with the laser class 2 and is generally very safe. It is thereby usually assumed that the eyes are protected by prevention mechanisms including the blink reflex. This reaction offers appr
22、opriate under reasonable foreseeable operating conditions. This includes the use of optical instruments for observing the laser beam. Even when optimally focused, the laser beam is not intense enough to harm the skin. The instrument is equipped with a beam shutter to block the laser beam during the
23、warm-up phase or when the vibrometer is not in use, although switched on. An emission indicator on the instrument signalize the activity of the installed laser and thus the potential hazard of laser beam emitted. The user should not attempt to open the housing of the instrument which contains the la
24、ser unit as he could be exposed to a higher level of laser energy that is potentially hazardous.WARNING!Danger from uncontrolled light emission ! Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.1.2.2 Safety Prec
25、autionsPay attention to the following safety precautions when using the instrument: Only qualified and fully trained s should be entrusted with setting up the instrument, adjusting and operating it ! Avoid looking directly into the laser beam with the naked eye or with the aid of mirrors or optical
26、instruments!WARNING!Danger from laser light ! It can be dangerous to look directly into the laser beam for any length of time.NOTE!Wear suitable laser glasses when you have to look at the target area of the laser beam long and hard to set it up! Never intentionally direct the laser beam at anyone!WA
27、RNING!Danger from laser light ! Do not use any reflective tools, watches etc. when you are working in the beam path of the laser ! Only open the beam shutter when making measurements! To position the instrument, always the beam shutter. The beam shutter should not be opened until the sensor head has
28、 been roughly aligned and mounted securely! The laser beam should be terminated at the end of its intended path where this is practically possible. Instruments which are not in use should be stored in places which unauthorized s do not have access to.1.2.3 Laser Warning LabelsLaser warning labelsThe
29、 laser warning labels for the PDV are shown in FIGURE 1.1. For the countries in the European Union (EU), label 2 is affixed in the language of the customers country (see right-hand-side).1Laserstrahlung Nicht in den Strahl blickenLaser Klasse 2Nach EN 60825-1 (2008)P 1 mW/cw; = 633 nmLaser Radiation
30、Do not stare into beam Class 2 Laser ProductAccording to IEC/EN 60825-1 (2008)Complies with 21 CFR 1040.10 and 1040.11 except for deviations pursuant to Laser Notice no. 50, dated 24 June 2007 P 1 mW/cw; = 633 nm2Figure 1.1: Laser warning labels for the PDVPositionThe position of the laser warning l
31、abels on the PDV is shown in FIGURE 1.2. Figure 1.2: Position of the laser warning labels on the PDV1.3 Information on Electrical SafetyPDVThe instrument is designed to be used powered by a low voltage (nominal 12 VDC) provided externally, which is accessible for constructional reasons.The instrumen
32、t complies with the electrical class 1 in accordance with the EU directive 2006/95/EEC (low voltage directive). With correct mains connection and intended use, exposure to electric current is prevented by the d, grounded metal housing.The instrument is subjected to the EU directive 2004 / 108 / EG (
33、EMC directive) and therefore complies with the limit values for emission and immu of the standards they are based on (refer also to SECTION 7.1and APPENDIX C).The housing may not be opened when using the instrument as intended. Opening the housing will invalidate the warranty. None of the equipment
34、may be operated with opened housing.WARNING!Danger from electrical current ! Intervention for maintenance and repair work may only be carried out by the manufacturer himself or by qualified nel authorized by the manufacturer!Power supplyTo avoid the danger of an electrical shock or faults, only use
35、the plug-in power supply PDV-AC provided by the manufacturer. Do not expose the power supply to rain and moisture.It is not ssary to open the housing when using the power supply as intended. Always use the correct plug adapter.Battery charger (optional)Lithium ion batteries require a very strict com
36、pliance with the charging parameters. Thus only use the battery charger PDV-CH provided by Polytec. Using any other battery chargers may result in fire or explosion of battery.CAUTION!Danger of overheating! When loading the batteries it is recommended to open the cover of the carrier bag to ensure u
37、nimpeded air circulation.1.4 Specific Safety Information for Lithium Ion Batteries1.4.1 Safety Precautions for UsingPay attention to the following safety precautions when using lithium ion batteries:WARNING!Danger from mishandling! Incorrect use of the battery may result in an excessive rise in temp
38、erature (heat accumulation), fire or explosion leading to serious al injury ! Do not throw the battery into fire or expose it to extreme heat! Do not leave the battery in the direct sun, near a radiator, or in a d car on a warm day! Do not reconstruct, disassemble, deform, or short-circuit the batte
39、ry. Do not touch the battery poles with metal objects like necklaces, keys, coins or hair pins! Replace the protective cap on the battery cable connector, if the battery is being stored. Do not allow the battery to come into contact with sea water or water of any kind! Do not drop the battery or sub
40、ject it to great shocks! Do not use any batteries which are emitting a fluid or which show external damage.1.4.2 Safety Precautions for LoadingPay attention to the following safety precautions when using lithium ion batteries:WARNING!Danger from mishandling! Incorrect behavior when charging the batt
41、ery may result in an excessive rise in temperature (heat accumulation), fire or explosion leading to serious al injury ! To charge the battery, only use the battery charger provided by the manufacturer! Never connect the battery directly to a mains supply or an on-board plug socket! While charging,
42、do not place the battery in direct sunlight. If the battery gets too hot, a built-in safety device iivated, preventing the battery from charging further. Heating the battery can destroy this safety device and can cause an explosion or ignition of the battery. If the given charge time for the battery
43、 is significantly exceeded without the battery reaching full capacity, please abort the charging process. Doing so may cause the battery to overheat, explode, or ignite!2 Introduction2 Introduction2.1 Area of ApplicationPolytecs Portable Digital Vibrometer PDV-100 is used for non-contact measurement
44、s of surface vibrational velocities. The PDV-100 is a compact, portable laser vibrometer with state-of-the-art design of optics and signal processing. The PDV-100 is shown in FIGURE 2.1.Figure 2.1: View of the PDVIn the frequency range from 0.05 Hz. to 22 kHz the handy PDV-100 allows you to realize
45、measurement accuracy which you previously needed a stationary measurement device in a calibration laboratory to achieve. With the three measurement ranges, which cover a velocity range from 0.05 m/ s to0.5 m/ s, and with precise digital filters you can optimally to adjust the PDV nearly all applicat
46、ions in the acoustic frequency range.2-12.2 Measurement PrincipleThe PDV use the principle of the heterodyne interferometer to acquire the characteristics of mechanical vibrations or transient motion processes (refer to APPENDIX B). With this type of interferometer, a high-frequency carrier signal i
47、s generated on the photo detector with the aid of a Bragg cell. To make the vibration measurement, the beam of a helium neon laser is pointed at the vibrating object and scattered back from it. The velocity amplitude of a vibrating object generates a frequency modulation of the laser light due to th
48、e Doppler effect. This modulation is recovered in the signal processing unit with the aid of suitable demodulations (or decoders). A schematic layout of the signal path is shown as a diagram in FIGURE 2.2. The velocity information is recovered from the frequency modulation of the Doppler signal.Obje
49、cts(t) v(t) = ds/dtVelocity decoderFilter f(t)LPDDSPv(t)HPAAudio transmitterDoppler signal fu(t) v(t)S/P-DIFFigure 2.2: Signals in the vibrometerIn the PDV, the optics and the signal processing unit are inside the housing. The demodulation of the Doppler signal is purely based on a digital process.
50、In contrast to the conventional vibrometers which use analog, this then means that the measurement accuracy is virtually independent of aging and environmental influences. State-of-the-art DSP technology makes it possible to realize excellent measurement system characteristics, despite the compact d
51、esign and minimal energy consumption.By using a serial interface proven in digital audio technology, the output signal ca be fed into the digital inputs of modern recording devices or signal analyzers without any loss of accuracy. For the conventional type of signal processing, an analog signal outp
52、ut with 24 bit amplitude resolution is also available.3 First Steps3 First Steps3.1 Unpacking and InspectionunpackingThe scope of supply consists of the following components: Laser vibrometer PDV-100 Plug-in power supply PDV-AC Carrier bag Digital audio cable (Triax/ RCA) 1 Allen key size 1.5 mm 1 S
53、heet reflective film 3M Scotchlite Tape (end in the manual) optional VIB-A-P07 (mounting plate) Carrier bag PDV-BS with integrated lithium ion battery PDV-LI (rechargeable) and battery charger PDV-CH Motor vehicle supply cable PDV-DC for the PDV being operated at a 12 V on-board plug socket or a mot
54、or vehicle cigarette lighter VIB-A-T01 (tripod with 3-axes head) VIB-A-T02 (tripod with fluid stage)CAUTION!Danger from dirt! Handle the front optics with care! Dirt may only be removed by using a soft, dry cloth, an optics brush and bellows!InspectionPlease pay attention to the following steps when
55、 unpacking:1. Check the packaging for signs of unsuitable handling during transport.2. After unpacking, check all components for external damage (scratches, loose screws, damaged glass platesetc.).3. In the case of wrong delivery, damage or missing parts, inform your local Polytec representative imm
56、ediately and give them the serial number of the instrument. The identification label can be found on the underside of the instrument and also on the inside cover of this manual.4. Carefully retain the original packaging in case you have to return the instrument.5. Install the instrument as described in SECTION 3.4 and execute a first functional test as described in SECTION 3.5.3-13 First Steps3.2 Operating and Maintenance Requirements3-3Ambient conditionsThe PDV ca
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