ec160b460b全电脑电路电器动画演示

1、EC160B/180B/210B/240B/290B/360B/460BMachine information system change System layout changeElectronic control system overview VECU input & outputControl circuitEECU Electric circuit(EC160B/180B/210B/240B/290B) EECU Electric circuit(EC360B/460B)Machine status indication(IECU) IECU Electric circuit

2、Old instrument panel circuit Power ON/OFF procedure Indicator operationMCD(Machine Display Center) operation X1 option flow settingPop-up indicatorUPDATE-EC160B460B-01 UPDATE-EC160B460B-02 UPDATE-EC160B460B-03 UPDATE-EC160B460B-04 UPDATE-EC160B460B-05 UPDATE-EC160B460B-05-1 UPDATE-EC160B460B-05-2 UP

3、DATE-EC160B460B-06 UPDATE-EC160B460B-07 UPDATE-EC160B460B-07-1 UPDATE-EC160B460B-08 UPDATE-EC160B460B-09 UPDATE-EC160B460B-10 UPDATE-EC160B460B-11 UPDATE-EC160B460B-12 UPDATE-EC160B460B-13 UPDATE-EC160B460B-14 UPDATE-EC160B460B-15 UPDATE-EC160B460B-16 UPDATE-EC160B460B-17 UPDATE-EC160B460B-18 UPDATE

4、-EC160B460B-19 UPDATE-EC160B460B-20 UPDATE-EC160B460B-21 UPDATE-EC160B460B-22 UPDATE-EC160B460B-23 UPDATE-EC160B460B-24 UPDATE-EC160B460B-25 UPDATE-EC160B460B-26UPDATE-EC160B460B-27Cock(Anti-theft)Error Message(ECU)Error Message(Comunication & Elec. system) Error Message(Hydraulic system)Error M

5、essage(Engine) Error Message(Engine)Old start circuit(EC160B/180B/210B/240B/290B) Start circuit ( Old alternator & New IECU- EC160B/180B/210B) Start circuit ( New alternator & Old Inst. panel-EC240B/290B)Start circuit ( New alternator & New IECU- EC160B/180B/210B/240B/290B) Old start cir

6、cuit(EC360B/460B)Start circuit ( New alternator & Old Inst. panel-EC360B/460B) Start circuit ( New alternator & New IECU- EC360B/460B) Alternator changeSafety relay change(Add time delay function)CLICK THE VOLVO-LOGO IN THE LOWER RIGHT CORNER TO RETURN TO THISMAINMachine Information System C

7、hange1. Integration of hardware2. Simplifying electirc circuit by using communication line3. Removing duplicated sensorinstead of the various direct electric connection4. Changing Connection to VECUVolvo Construction Equipment Customer SupportUPDATE - EC160B460B - 01- Fuel level sender- Overload war

8、ning select switch & pressure switch- Alternator charging signal- Auto-grease ind. signal- Buzzer stop & Confirm switch for Quick fitOldInstrument panelEMSV-ECUE- ECUMDUNewV-ECUEMSE-ECUI-ECUElectric signal ( On, Off,) Information link (J1587) Control link (J1939)Sensor & SwitchSensor &am

9、p; SwitchInstrument panel1450RPM G113:24MDU(Machine Display Unit)IECU123456Hour meterFlow control SWBuzzerEngine oil pressure switch for indicatorCoolant temperature sensor for needle gageSystem Layout ChangeMachine Display UnitInstrument panelCOldFlow control SWOFF AUTOEmergency control switch22A/C

10、 controller222*Flow setting will be done by IECU123456Hour meter2002 RPMMODE 0%New IECUNewCOFF AUTORemoveFlow control SWEmergency control SWA/C controllerVolvo Construction Equipment Customer SupportUPDATE - EC160B460B - 02Electronic Control System OverviewIECU MID140VECU MID187EMS(E-ECU) MID1282002

11、 RPMMODE0%J1587(J1708)MPC(9993892) PC(9998555)InterfaceMATRISVCADS ProService Display Unit (SDU)Volvo Construction Equipment Customer SupportUPDATE - EC160B460B - 03J1939(CAN)VECU Input & OutputHyd. oil temp. sensor (EC360B/ 460B)Travel Pilot Pressure SwitchAtt Pilot Pressure SwitchHammer Pilot

12、Pressure SwitchB/Float Position Pressure SwitchFuel level sensorAuto. grease controllerAlternatorRH SwitchHammer/ Boost/ShearSelectSafety Lever SwitchP/Max Select SwitchAuto Idle Select SwitchEngine Speed Control SWStart SwitchNEWNEWNEWRotator SwitchB/Float SwitchSwitchV-ECURelayNEWAuto/ Manual Swit

13、chNEW NEWTravel Speed Select SwitchA/M SWpositionBattery RelayQuick Fit SwitchFlow Control ValveOverload warning select switchBuzzer Stop Confirm Switch2002 RPMPMODE 0%Power Shift ValveEECUIECUSDUResistor BoxVolvo Construction Equipment Customer SupportUPDATE - EC160B460B - 04Overload warning pressu

14、re SWBoom & Arm conflux cutoff Power BoostHyd. oil cooling fan(EC360B/460B)B/Float Sol.VECU StatusEmergency SWData Memory RelayAAAAAControl Circuit(EC160BEC460B)F27 10AF01 10AF24 5AF15 20AF25F13 F12F28 10A10A10A15AKey "ACC"ESON 20K OFF 14KR12R3R424F16 15A24851 2 3 4 5 6POWER FROM BATTE

15、RY86POWER FROM BATTERY RELAYEMS POWER 30EMS DATA87a RECORD87387a58787a87311565IECU(NEW)7* EC290B Only ( 1 Conflux cutoff sol.)# EC360B/460B Only(Hyd. oil temp. sensor &Hyd. oil cooling fan speed control sol.)Quick Fit SW R/HEB4EB11 EB12EECU10EB9 EB1013724898Neutral1314Service SocketA / MSWAuto /

16、 ManualILL.from Work lamp SW 11Quick Fit1Key Keystart on "R2" "ACC"SW L/H137248 #23JB2JB9NeutralR2R1key "#"24key "*" JA24Hammer Boost Shear selectSSkey "V" JA48JB7 JB8 JA33to Safety RelayR6JA1R5287387a541key ">" JA25 "enalber"

17、JA49SW"data"Power P/V12345678"clock" JA26135JA2Power for solenoidJA69 Boom floatJA60JA23 Quick fitPower for solenoid JA35JA70 RotatorTravel speed control JA38VECUT/Speed SW position JA18JA20Safety leverHammer position JA68to IECUA / MBoost position JB1JA5 P/Shift GroundShear posi

18、tion JA45Auto grease JA21JB15Battery Relay JA6115JB16 VECUOFFAltenator”L” JA7operating powerT/speedOverload warning select1 5OFFselect SWJA7to alternator123456AUTOMANUJA61to Battery relay1 3 71 5OFFP/VOFFEngin RPMPowerP/VShift P/VJA21Auto grease "IND"1 5Flow Control P/VCtrl.SWOFF*#Resistor

19、 BoxVolvo Construction Equipment Customer SupportUPDATE - EC160B460B - 05Shear select sol.Hammer select sol.HammerR/H J/S RH buttonTravel Speed8(A)9(B)BoomFloatingJA59Conflux cutoff JA37 Power Boost JA36Hyd. oil cooling fan JA12ArmVECU statusJA34IECU operating powerClock1(H)2(L)3(A)4(B)JA46Power Max

20、. selectJA44Auto. IdleJA67JA13JA22Buzzer stopQ/fit ConfirmOverload Press.(adj.) Travel Press.(20k) Att. Press.(20k)Hammer Press.(7k) Float press.(7k) Flow control SignalFlow control GroundJA16JA47(B)JB4 (A)JB12(L)JB6 (H)JB14 JBJB5JA15 Fuel level (GND)JA63JA42JA41 JA43 JA19JA66 JA17JA56 JA30JB11 (+24

21、V) JA39 (0.54.5) JA14 (GND)JA32J1587EB26(B) EB25(A)EB2(L)EB1(H)J1939JA40Hyd. oil temp. sensorJB2JB9Power shift SignalR/H J/S Center buttonSafety leverUPDOWNSafety sol.Quick fit sol.L/H J/S LH buttonL/H J/S RH button868530 87 878630 87 8 a858630 87 87SDU / MATRIS/ VCADS PRO85EECU Electric Circuit( EC

22、160B/180B/210B/240B/290B)Solenoid valve on unit injection pumpCyl 2Cyl 4Connector AEngine speed sensor,camEngine speed sensor,crankCyl 3Cyl 6New Boost Press. & temp.Fuel temp.Coolant temp.Oil press.nn32Cyl 1Cyl 5(+)(+)(+)(-)(-)(-)(-)(-)7183025222435 36 34Connector AConnector BAmbient air press.4

23、1225269 1011 127(-)(-)(-)PreheatrelayAHto Fuse 140A1234Power from fuseCoolant levelInlet press.Inlet temp.Connector BPreheat coilVolvo Construction Equipment Customer SupportUPDATE - EC160B460B - 05-1BLACKRED1211212413241336362525E-ECUEmergency speed controlJ1939_HJ1939_LJ1708_AJ1708_BGND24V(+)EECU

24、Electric Circuit( EC360B/460B)Solenoids on injection pumpCyl 2Cyl 4Connector BCyl 3Cyl 6Engine speed,camEngine speed,crankCoolant temp.Oil temp.Oil press.Boost Boost temp. press.Fuel press.nn2421212Cyl 1Cyl 5221(+)(-)(+)(-)(+)(-)(-)(-)71830251427 51211 23 222435 36 34Connector ABarometerConnector B4

25、1225269 1011 127(-)(-)(-)Preheat relayAHto Fuse 140A1234Emergency J1939 J1939 SpeedH (A) L (B)J1708 AJ1708 BGroundPower supplyPower from fuseCoolant levelInlet (air) press.(filter clogging)Inlet (air) temp.Preheat coilConnector AVolvo Construction Equipment Customer SupportUPDATE - EC160B460B - 05-2

26、REDBLACK1211212413241336362525E-ECUMachine Status Indication (IECU)G11450RPM13:24Volvo Construction Equipment Customer SupportUPDATE - EC160B460b - 06GroupNameColorRemarkLampCentral warning lampRedFlashes when a fault occursGaugeFuel level gauge-8 Step, TN-LCD, Transflective Back light by white colo

27、r LEDEngine coolant temperature gauge-IndicatorParking brake lampRedused at wheel excavatorBrake oil pressure warning lampRedused at wheel excavatorSteering pressure lowRedN/AOscillation lockYellowused at wheel excavatorAlignem entGreenN/AWorking l ights lamp (* High beam lamp)BlueHigh beam at wheel

28、 excavatorLeft/right turn signal lampGreenused at wheel excavatorEngine oil pressure warning lampRedEngine coolant temperature warning lampRedCoolant level lampRedAir cleaner clogging warnin g lampYellowAir preheating lampYellowHydraulic oil tem perature warningRedHydraulic oil filter cloggingYellow

29、N/ABattery charge warning lampRedQuickfit lampRedOverload warning lampRedPower boosterGreenFloat operation indicatorGreenHammer selecting indicatorGreenShear selecting indicatorGreenMCDElectronic Display Unit (Message Center Display)128x64 pixels LCDBack light by amber colored LEDKeyUp-Screen UpDown

30、-Screen DownScroll-ScrollConfirm-ConfirmBuzzerBuzzersounds when fault occurs and buttons are pressedReal time ClockReal time clockCapacitor supply power to clock for 500 hrs without external power21C6From battery relayKEY ON21C5From battery(CLOCK)CENTRAL WARNINGVECU STATUS21C9PARK BRAKE21C1 (J1939 H

31、) BRAKE FAIL21C2 (J1939 L)STEER PRESS.21C3 (J1587 A)AXLE LOCK21C4 (J1587 B)ALIGNEHIGH BEAM21C8Auto/Manual SW positionLH/RH TURN21C10E/OIL PRESS21C7COOL TEMP(ILLU.LAMP)COOLANT LEVELAIR CLEANERPRE HEATHYD TEMPHYD FILTERCHARGEQUICK FITOVER LOADPOWER BOOSTBOOM FLOATHAMMERSHEARIECU Electric CirucitF1 10A

32、F16 15AW/TEMP FUELLCD DISPLAY (MCD)IECUVECU JB16From work lamp switch51106JA34TO VECUHLABVolvo Construction Equipment Customer SupportUPDATE - EC160B460B - 07D20ILLILLC3B+ B+B+ B+ B+ B+ B+ B+B+D9 C2 D7 D18D19Axle lock Powr boostShearC18Alternator "W"C16Hammer RH turn LH turnHigh beamBuzzer

33、C11B+D17D10Em'cyD13operationBuzzer stop C9D12Em'cy readyB+B+ConfirmD5ParkingC19D11 D1Spare Boom float Coolant level Hyd. oil temp.Water seperatorQuick fit Fuel warmer Preheating OverloadAuto greaseBrake failure Air cleanerD3VECUD14VECUD6C20C15B+VECUC13VECUC17C14Grease Cont.D2 C12C8Coolant te

34、mp.Engine oil ChargeVECUC10Alternator "D+"C7Centeral warningCenteral warning Hour meterC5D4Fuel levelACC ACCC4Coolant temp.C1Old Instrument Panel Circuit10201111111020Connector CConnector DVolvo Construction Equipment Customer SupportUPDATE - EC160B460B - 07-1Power On/Off procedureVolvo Co

35、nstruction Equipment Customer SupportUPDATE - EC160B460B - 08PowerKey on -> 3 sec.Key Off -> 3 sec.(After receiving “off” signal from VECUCenteral warning lampOn for 3 sec.offGaugeall segment “On” immediatlyall segment “Off” immediatlyIndicatorall lamp “On” for 3 sec.OffMCD(Message Center Disp

36、lay)0 RPM I2EC210B13:24800RPM I213:24EC210BGauge back lightOnOffMCD back lightButton back lightBuzzerWarning sound 2 timesSilentButtonLocked(no response)Locked(no response)Indicator operation(1) Buzzer Sound spec.Caution : One sound pulse1000msAlarm : Two sounds pulses every seconds500ms500ms(2) Qui

37、ck fit buzzer stop & Confirma) OpenQ/fit openb) Buzzer stopQ/fit openBuzzer stopc) Q/fit engage & ConfirmQ/fit engageConfirmBuzzer Alarm sound will last untiloperator pushes confirm button of IECUVolvo Construction Equipment Customer SupportUPDATE - EC160B460B - 09VECUVECUVECUIECUIECUIECUCat

38、egorySym ptomOperationIndicatorCentral warningBuzzer SoundAlarmEngine coolant temperature highOnBlinkA larmEngine oil pressure lowOnBlinkA larmOverload warnOnBlinkA larmBrake oil pressure lowOnBlinkA larmQuickfit openOnBlinkA larmSteering pressure lowOnBlinkA larmCautionBattery no-chargeOnBlinkCauti

39、onAir cleaner cloggingOnBlinkCautionCoolant level lowOnBlinkCautionHy draulic oil temperature highOnBlinkCautionHy draulic oil filter cloggi ngOnBlinkCautionTelltaleAir preheatingOnXXAlignmentOnXXParking brakeOnXXHigh Beam (Working lamp)OnXXLeft/right turn signalOnXAlarmHammer selectingOnXXShear sel

40、ectingOnXXPower boost operatingOnXXOscillation lockOnXXFloat operationOnXXMCD operation*800RPM I2x1:012313:2412430 min24.04.200413:24EC210B120LInput password1111 hourX1 100 L100 L120 LX1 140 L110 LX1 100 L0123*0123*0123*0123*Time setting111.1 H28.2 VEC210BS.No:12345Press for more than 2 sec.No Error

41、or187 SID 254 12Volvo Construction Equipment Customer SupportUPDATE - EC160B460B - 10ECU113:2424DD-MM-YYYY24.04.200424.04.2004X1 Option flow setting(3) Max. & Min. flow at rated engine rpm(1) Parameter programming : X1 option(ON)I2800RPM1) X1 option "ON"VECU MID187x1:13:24 100LPresent

42、setting flow at rated engine rpm(2) Flow setting1111 hourX1 100 LChanging unit(LPM/GPM) by pressing this button100 L120 LX1 140 LDisplay : Min.(20L),Max(480L)110 LX1100 LFine setting : Resolution(5L)Volvo Construction Equipment Customer SupportUPDATE - EC160B460B - 11VCADS ProMPump flow (Lpm / Gpm)P

43、V current (mA)EC160BMax.143/38270Min.30/8610EC180BMax.143/38270Min.30/8610EC210BMax.200/53260Min.40/11600EC240BMax.230/61280Min.40/11610EC290BMax.250/66280Min.40/11610EC360BMax.280/74300Min.40/11600EC460BMax.345/91300Min.40/11630Pop-up indicatorI2800RPM13:24Overload selection (not warning)I2800RPM13:24Auto grease* If two pop-up indicators are activated at the same time, The indi