大底模具技术术语中英文对照

1、LN3 - - PU/ Phyl on/ Rubber ProcessContents for these three sections of English Version PFC:? Phylon Work SheetPH 数据表Components Specification Sheet(Phylon)部件明细单(Phylon)Component Specification Sheet Set Up(Phylon)( 此部分无中文)? Phylon Midsole Specifications? Phylon Preform Specifications? Preform Drawing

2、? Component Specification Sheet Set Up(PU)? PU Midsole Specifications? PU Midsole Specifications II? Components Specification Sheet(PU)? PU Midsole Pouring Specification? Outsole Color Schedule? Outsole Preform Specifications? Outsole Pressing Process? Outsole Degreasing ProcessPH全插规格 PH粗胚规格 粗胚图（此部分

3、无中文） PU全插规格PU数据表 部件明细单（PU） PU灌注明细 本底颜色明细 本底粗胚规格 本底压制流程 本底水洗流程*PU SectionPUB分*air bag schedule specific instructions air bag diagram hardness(skin on) density elongation teartensile split tear paintingMCS number mold release agent polyurethane polyester空气袋分段特别说明 空气袋图示 硬度（带皮）密度延伸率撕力拉力撕裂喷漆材料编号脱模剂聚安脂 聚脂

4、Density must be within NIKE spec and follow weight chartNIKEg求及重量表密度必须符合No dirty midsole sidewalls yellowing or poor cosmetics due to mold condition.无因模具造成的边墙黄变及外观不良。Correct molded or painted colors per NIKE confirmation.根据NIKE的确认，成型材料及喷漆颜色正确。Correct top/bottom edge trimming within 1mm width allowan

5、ce.正确修边上部及底部边缘，允许1mmd!。No larger than 5mm diameter internal air voids.(checked by light table)内部气泡直径不可大于5mmm照明桌查看)No pin holes on cosmetic area larger than 1mm in diameter.外观无直径大于1mlmJ针孔。Adequate anti yellowing white paint applied to pass NIKE yellowing test.用合适的耐黄变白漆通过NIKEH黄 变测试。No over spraying of

6、 paint into bonding areas and/or below cosmetic boundaries.喷漆不得过量，碰到粘合处或到外观边缘下面。All airbags should not have exposed areas on the component bottom, and no voids larger than 15mm diameter are allowed for all airbags on top area. Any voids in coverage should be filled and buffed.在部件底部不得有空气袋外露，空气袋上部不得有大

7、于15mmJ空洞，上部的任何空洞都要补上磨平。Visible airbags should not have visible centerlines twisted by window plugs. 空 气袋窗口不得因窗口塞而使中心线扭曲。Correct visible window depth margin of both sides.两边空气袋外露深度一致。Visible airbag plugs should be cleaned to remove/release flashing that causes margin cosmetic problems.外露窗口塞要保持干净，有边料要

8、清除，以免引起外观问题。Visible airbag weld tips that protrude through the PU side wall must not exceed 1mm width, and paint must cover these to avoid visibility.可见的空气袋接头伸入PU4墙不可超过Imrffi,而且上面要喷漆以免影响外观 Excess mold release on mold/bottom plates should be removed to avoid poor bonding surfaces on the component.模板上

9、过多的脱模剂要清理干净，以免造成部件表面粘着不良。PU color marbling specs are per confirmed allowance samples.PUS色按确认的样品。Any skinning of PU on top/bottom of midsole must be buffed off, no side skinning allowed.上下PU兑皮要磨去，两侧不可有脱皮。Correct Hardness in confirmed checking area.在确认的检验部位，硬度正确。inspection specification检验说明pouring pos

10、ition灌注部位stationary固定性mobility流动性toe to heel/heel to toe前掌mold angleair bag diagramforefoot air bag scheduleheel air bag schedulepolyesteranti-yellowing paintingPU pouring processclosing the moldgoing through heat oven/heat channelopening the molddemoldingvent holetake out finished productsremove fl

11、ashingspray release agentblow by air gunwipe release evenlyput in airbagpress the middle plate从前掌到后跟/ 从后跟到模具斜度空气袋图示前掌空气袋分段后跟空气袋分段聚脂喷耐黄 变漆PUS注流程盖模过烘箱开模脱模排气孔取成品清边料喷离型剂吹气擦离型剂放空气袋压中框pour per setting time and pour into hole around fore-airbag依正确秒数灌注，原料需注入BA新端孔内动作宜轻宜快action must be brisk open the top plat

12、e first ,then removable middle plate先将上盖架起，再将活动小中框打开Pull PH out by heel parallel with air bag window plug, report immediately if any mold problem, PU rotten or stick to the mold and lack of material.用手抓PHB跟，用力方向与窗口塞平行，发现模具不良,烂料，粘模, 失 肉立即反映。against the direction of vulcanizing line逆着硫化线方向using bamboo

13、 tools使用竹制工具Ensure the PH part size must be the same as mold, reject the defect PH part注意PHt码与模具号码一致，剔除不良品Exactly insert the airbag to fit mold window plug, left window first, then close the middle plate.将PHI实钩入窗口塞，先将左边窗口钩入再放下中框Press the airbag to fit mold window plug with clean gloves on.戴干净手套，将BAG

14、!实压好,保持BAG1窗口塞吻合PU process after de-moldingPU兑模后处理流程marking the production date写记号quality inspection质检mending修补removing the blow-by洗溢料100% inspection全检packing包装middle plate中框midsole hand-painting全插描漆blowing发泡blowing agant发泡剂deformation变形anti-yellowing耐黄变wedge半插shortage短少，缺陷texture咬花hairy毛边hardness硬度

15、printing移印，印刷blowby溢料cavity模穴demolding脱模tank料桶delaminating脱胶color swatch色卡chamber漏斗 / 搅拌室catalyst催化剂isocynate异氰酸盐release离型剂lubricate润滑剂venting排气pin hole针孔cosmetic/appearance外观specific gravity/S.G.比重shrinkage缩水strainer搅拌器polyol多元醇reactor反应器oxidation氧化作用PU plugPl>group of pin holes麻面color shade/inc

16、onsistency/color variation色差PU void包风flash边料Teflon coating喷铁氟龙sand-blush喷砂gear齿轮compressor空压机innersole board蒙贴士cylinder rotation coloring agent UV stabilizer fillerthermal stabilizer rigid foam flexible foam elastomer thermosetting liquid casting sealant PU curing formulating gloss control ration pu

17、ffing pot lifesection thickness surfactants moisture cure inhibitorheat resistance mold release filterimpeller气缸循环 ，旋转着色剂抗UV慎变）剂填充剂热安定剂硬质泡棉软质泡棉弹性体热固体液态浇铸填缝剂PUM化配方法亮度控制比例吹喷作用作业时限截面厚度界面活性剂水分硬化抑制剂耐热性脱模剂滤网搅拌器*PH SECTIONPHO分*All pre-form must be weighed prior to molding须称重preform Skiving diagrampreform b

18、uffing diagrambuffed preform diagrampressingprocess/conditionshot pressingmold temp>=1400C,time=1 1分钟coolingmold temp<=250Ccleaning by water在成型前所有粗胚都必粗胚削皮图示?粗胚磨皮图示磨过皮的粗胚图示压制成型流程 / 条件热压模温达140度以上，维持冷却模温 25度以下用自来水清洗自然干燥底部图示外侧图示内侧图示EVAM乍流程及注意事项由后跟对准两腰倒弧度修边流程及注意事项pH佥查流程分号切条刨皮对刨切片混合利拿机剖皮裁制靠板研磨挖孔前掌削斜

19、粗胚磅重切条出料刀3手料合为1手平板抗伸应变抗伸应力熟化粉碎再生交联作用/ 架桥生料强度/ 初期接着力每批料的均一性本底颜色明细本底粗胚规格drying in airbottom view diagramlateral view diagrammedial view diagramEVA operating process and attentionalign med./lat. from heel for gauge marking划 糊线roughing edges according to gauge marking line use sand wheel to rough the mi

20、ddle area, the jute cloth wheel to skin off the injec.preform and smooth all edges中腰使用砂轮磨斜，射出粗胚表面用麻布轮倒干净，周边倒圆顺trimming process and attentionPH inspection processsorting by sizeslicingskinning offsplittingslope cuttingblendkneadorskinningdie cuttingedge buffinghole buffing/drillingforefoot slope cutt

21、ingpreform weighingstripe cuttingcalendar cutting bladecombine 3 batches of EVA into 1 batchstarter foams/EVA sheettensile straintensile stresspostcure/maturingregrindcross-linkinggreen strengthmatch to batch uniformity*RUBBER SECTIONRB?分*outsole color scheduleoutsole preform specificationparts thic

22、kness as following各部位厚度如下RB material can be die cut only after 6-12hour fully drying andcooling胶料须完全干燥冷却6-12小时后方可裁制preform part本底粗胚部位preform formula MCS number本底粗胚配方料号total single weight per size每只总重量total pair weight per size每双总重量outsole pressing process本底压制流程top sidewall上边墙pressing condition受压条件cl

23、ean the mold by air-gun before putting into the material入料前先将模内杂物清除干净roll-press F area logo material轮压 F部 位商标料put RB into A,C area then fix mid-plate, secondly E side wallarea ,then closing mold and start pre-pressing入ACB位胶料置隔板，再入由B位边墙胶料，盖模预压recover mold and take out the mid- plate after 25" +/

24、-10 pre-pressing,clean the blow-by预压25+/-10秒后，开模并取出隔板，清除边料put RB into B,D area, close the mold and start pressing最后入 BCB位胶料，盖模热压make sure the material on A area to be pressed into color dam将 A部位胶料确实挤入隔色沟内keep the mold upside down at least 2 times after 30" +/ -10" pressingto avoid air trap

25、热压30” +/-10”后，须将模具上下挤压至少两次以防包气 refill material into heel area properly to prevent from deforming.后跟部位适当补料，以防缺料full size runaverage usage per partoutsole degreasing processsorting RB by left and right footRB edge cuttingRB trimmingscissoringRB punchingchecking/inspectingpacking by dozenRB degreased t

26、hrough degreasing machine tolueneRB primingusable only after 15 minutes drying in air后方可使用所有号头每个部件平均消耗本底水洗流程R的左右脚R豉边R醪边剪角RB中孑L检查配打RB§水洗甲苯RBh处理剂自然干燥15分钟有效期36小时valid for 36 hourspriming can not exceed the perforation area. 孔处外露RB activatinguse silicon pressing padsurface temperaturestamp producti

27、on date /timeoperating per RB degreasing manual dry in air for 15 munites处理剂不可在冲RBt活化剂使用矽利康压垫表面温度盖日期/ 时间章依RBK洗规定操作自然干燥15分钟D area should be die cut by single layer; keep the cutting board clean to prevent the RB staining. D 洁，以防胶料污染。hot pressing m/c color bleeding color migration using scissors to trim missed punching 剪刀修剪干净部位以单层裁制，须注意裁板之清热压机渗色移色area 冲孔不到位，用R眈料可塑剂硫化剂促进剂活化剂延迟剂助剂偶合剂发泡剂耐燃剂脱模剂气压式喷枪色料储存安定性粘度拉力强度标准误差值黑烟发泡 RB相容性不饱和添加剂分配混 炼开放式滚筒下料门硫变仪永 久定型粗炼Rubber compounding plasticizer vulcanizing