IQ-FMEAAPIS制作指南

1、1Steps to Create FMEA by Using APIS2Preparation for FMEAMust do it with Cross Function Team and should not be done in isolationInvite cross functional senior members from BU for FMEA sessionsInput for DFMEAInput for PFMEACustomer Requirements, including fit, form, function and application requiremen

2、ts;Special Characteristics;BOM;Project Goals;Quality Function Deployment;Conceptual design drawings of component and assembly;Prepare Fishbone StructurePrepare Exploded ViewPreliminary Tooling/ Fixture/ Machine list;Gauge/ Inspection instruments requirements and plan;Boundary (Block) Diagram;Similar

3、 DFMEA(s);The analysis of the relevant failure history, customer situation cases, internal complaint cases, and lesson learned, etc. Other relevant areas.Customer Requirements, including fit, form, function and application requirements;Special Characteristics;Process Flow;Prepare Fishbone StructureP

4、repare Exploded ViewDFMEAProject Goals;Quality Function Deployment (QFD);Preliminary Tooling/ Fixture/ Machine list;Gauge/ Inspection Instruments requirements and plan;Similar PFMEA(s);The analysis of the relevant failure history, customer situation cases, internal complaint cases, and lesson learne

5、d, etc.Other relevant areas3APIS FMEA Flow4Create a New FMEA (Example) Start APIS and click “File” “New” and then select language (English), click “ok”DFMEAInput the information as shown on the boxStructure name: motor application (e.g. Door Lock)Structure type: DesignNumbering: DFMEA number (e.g. D

6、BBBB-DA-1031234M (refer to 7.3 above)Name: OEMItem code: Motor number (e.g. )PFMEAInput the information as shown on the boxStructure name: motor application (e.g. CFM)Structure type: ProcessNumbering: Process number (e.g. DCBEB-FA-1051235M (refer to 7.3 above)Name: Item code + Application (e.g. CFM)

7、Item code: Motor number (e.g. )5Create a Structure Tree -DFMEA6Create a Structure Tree -DFMEA7Create a Structure Tree -DFMEA8Create a Structure Tree -DFMEA9Create a Structure Tree -DFMEA10Create a Structure Tree -DFMEARepeat the steps for each element11Create Structure Tree - PFMEA12Create Structure

8、 Tree - PFMEA13Create Structure Tree - PFMEA14Create Structure Tree - PFMEA15Create Structure Tree - PFMEA16Create Structure Tree - PFMEA17Create Structure Tree - PFMEARepeat the steps for each element18Input Function for each Structure NetDFMEARight click “OEM”, select “Function”, and then left cli

9、ck it.Right click and select FunctionPFMEA19Input Function for each Structure NetDFMEARight click “OEM”, select “Function”, and then left click it.Right click and select FunctionInput the functions of the product for OEM, and then press enterPFMEA20Input Function for each Structure NetDFMEARight cli

10、ck “OEM”, select “Function”, and then left click it.Right click and select FunctionInput the functions of the product for OEM, and then press enterPFMEA21Input Function for each Structure NetDFMEARight click “OEM”, select “Function”, and then left click it.Right click and select FunctionInput the fu

11、nctions of the product for OEM, and then press enterPFMEA22Same steps for PFMEARepeat the steps for each level function Input Failure Mode (Example: Input failure mode in “OEM” function) 23Same steps for PFMEARepeat the steps for each level function Input Failure Mode (Example: Input failure mode in

12、 “OEM” function) 24Same steps for PFMEARepeat the steps for each level function Input Failure Mode (Example: Input failure mode in “OEM” function) 25Same steps for PFMEARepeat the steps for each level function Input Failure Mode (Example: Input failure mode in “OEM” function) 26Linking the Function

13、Net (Example: Linking OEM and Tier1)Same steps for PFMEARepeat the steps for Motor assy ,Sub-assy and component functions net27Linking the Function Net (Example: Linking OEM and Tier1)Same steps for PFMEARepeat the steps for Motor assy ,Sub-assy and component functions net28Linking the Function Net

14、(Example: Linking OEM and Tier1)Same steps for PFMEARepeat the steps for Motor assy ,Sub-assy and component functions net29Linking the Failure Net (Example: Linking OEM and Tier1) Same steps for PFMEARepeat the steps for Motor assy , Sub-assy and component failure net30Linking the Failure Net (Examp

15、le: Linking OEM and Tier1) Same steps for PFMEARepeat the steps for Motor assy , Sub-assy and component failure net31Linking the Failure Net (Example: Linking OEM and Tier1) Same steps for PFMEARepeat the steps for Motor assy , Sub-assy and component failure net32DFMEA Form created in APISTab “Admin

16、istration”, select FMEA Forms Management33DFMEA Form created in APISTab “Administration”, select FMEA Forms Management34DFMEA Form created in APISTab “Administration”, select FMEA Forms Management35DFMEA Form created in APISTab “Administration”, select FMEA Forms Management36DFMEA Form created in AP

17、ISTab “Administration”, select FMEA Forms Management37PFMEA Form created in APIS (Example: Armature Sub-assembly) Tab “Administration”, select FMEA Forms Management38PFMEA Form created in APIS (Example: Armature Sub-assembly) Tab “Administration”, select FMEA Forms Management39PFMEA Form created in

18、APIS (Example: Armature Sub-assembly) Tab “Administration”, select FMEA Forms Management40PFMEA Form created in APIS (Example: Armature Sub-assembly) Tab “Administration”, select FMEA Forms Management41PFMEA Form created in APIS (Example: Armature Sub-assembly) Tab “Administration”, select FMEA Form

19、s Management42PFMEA Form created in APIS (Example: Armature Sub-assembly) Tab “Administration”, select FMEA Forms Management43PFMEA Form created in APIS (Example: Armature Sub-assembly) Tab “Administration”, select FMEA Forms Management44Assign Severity Rating45Assign Classifications and create Clas

20、sification symbol 46Assign Classifications and create Classification symbol 47Assign Classifications and create Classification symbol This window appeared after clicking Administration48Assign Classifications and create Classification symbol This window appeared after clicking AdministrationEner the information of SC and then close the window49Assign Classifications and create Classification symbol This window appeared after clicking Administration50Assign Classifications and create Classification sym