模具使用手册

1、共享知识分享快乐共享知识分享快乐模具使用手册USERS MANUAL客户模号MOLD NO产品名称PART NAME产品编号PART NO. 东江模号TK MOLD NO.目录CONTENT1 .模具资料(MOLD INFORMATION ) 22 .模具使用说明(OPERATION INSTRUCTION ) 3-93 .模具维护保养(MAINTENANCE INSTRUCTION ) 1 0-124 .注塑工艺参考卡(MOLDING TECHNIC SHEET ) 1 3-145 .附件/备用清单(ACCESSORIES LIST ) 156 .模具检验单(QA INSPECTION RE

2、PORT ) 16-177 .用户意见反馈书(CLIENT S COMMENT AND SUGGESTION ) 188 .附件(ACCESSORIES )模具结构简图(MOLD STRUCTURE ) 19上模运水示意图(COOLING DIAGRAM OF CAVITY SIDE ) 20下模运水示意图(COOLING DIAGRAM OF CORE SIDE) 21共享知识分享快乐手册内容一.模具资料MOLD INFORMATION模号胶料Mold no. Plastic material 每啤件数收缩率Number of cavity Shrinkage: 每啤重量：上模钢材：Shot

3、 weight Cavity steel 水口流道重量：下模钢材Runner and sprue weight Core steel 模具尺寸：Mold dimension ： width mm x height_mm x thickness mm.模具重量 Mold weight :kg最少开模行程 Minimum daylight : mm顶针板行程 Ejector stroke： mm唧嘴偏左/偏右/中心Sprue offset mm法兰直径 Locating ring s diameter mm 高度 Height: mm唧嘴球面半径和孔径Sprue bushing： Sphr mm

4、mm码模 Mold mounting method:凸边宽度 Flange width mm坑深 Clamping slot depth mm x 高 height mm丝孔 Screw holes x 中心距 Distance between centers.mm吊模孔喉嘴配机型Eyebolt： Water connection: Suitable machine size 共享知识分享快乐手册内容二.模具使用说明THE OPERATION OF MOLD1.注塑机要求 Injection Machine Spec注塑机 Injection Machine机型(Type of Machine

5、 )TK啤机： 客户啤机：法兰直径 Locating ring dia唧咀Sprue SR 唧咀孑L Sprue 3SR炮咀伸入量 Nozzle movement distance顶棍孔直径 Ejector dia顶出彳f程 Ejector stroke2.模具的结构特点MOLD STRUCTURE流道类型 Runner Method口冷流道Cold热流道Hot热流道品牌Hot trademark DME DYUDO MoldMaster HASCO 其它 other： 手册内容二.模具使用说明THE OPERATION OF MOLD水口 类型 Gate Method口直接入水Direct

6、潜水 Submarine gate 针点 Pin point 侧水 Side gate 封针 Valve Gate 细水转侧 Pin point transfer side gate模具类型 Type of mold base口二板模 2 plate （倒 装 Reverse ）口三板模3 plate模胚/钢材 Mold base/Material上模板 Cavity plate : 下模板 Core plate : 模胚品牌 Mold base trademark LKM 其他 Other车冈材 / 硬度 Material / Hardness上模 Cavity :/HRC下模 Core :

7、/HRC 镶件 Insert:/HRC 行位 Slide :/HRC倒扣处理 Undercut Treatment 斜边 Angle pin口气/油压 Air / oil 弹前模 Floating CAV. 斜顶 Lifter顶出 Ejector 圆顶针 Ejector pin 扁顶针 Blade ejector 司简 Sleeve ejector 斜顶 Lifter 直顶 Ejector bar 推方 Stripper bar 推板 Stripper plate 推圈 Stripper ring 气拍 Air valve取产品方法 Products Ejection 自动落下Gravity

8、drop 手取 Manual 机械手 Auto matic eject取水口 方法 Runner ejection 自动落下Gravity drop 手取 Manual 机械手 Auto matic eject手册内容二.模具使用说明THE OPERATION OF MOLD运水 Cooling 水 Water 温水 Hot water 油 Hot oil喉牙 Thread standard英制BSP美制NPT顶针板复位方式 Return Method 弹簧 Spring 剑仔 Early ejector 油压 Hydraulic 强制 Compel共享知识分享快乐手册内容H.热咀封针打开；H

9、ot drop valve pin openingI.热咀封针关闭；Hot drop valve pin closingJ.合模Mold closingK.射胶；InjectionM.冷却；CoolingN.人气；Gas InjectionL.取件.Taking part二.模具使用说明THE OPERATION OF MOLD . 模具的动作要点 Mold action sequenceA.开模；Mold openingB.油唧抽CAVITY (上模)；Slide extracted by hydraulic cylinder(cavity)C.油唧抽哥COREfT模)；Slide extr

10、acted by hydraulic cylinder (core)D.油唧回CAVITY (上模)；Slide returned by hydraulic cylinder (cavity)E.油唧回CORE (下模)；Slide returns by hydraulic cylinder(core)F.顶出(顶针顶出)；Ejection (Ejector pin)G.顶针回；Ejector pin return动作先后顺序sequence开模动彳乍注意 Mold opening notice :1、口前模行位（油唧，气缸）需抽开到位后，才能开模；The cavity slide opene

11、d prior to the mold open ;2、口前模（）组行位，有动作先后次序的要求：先（ ）抽开，后（） 抽开；最后（）抽开；（ ）Cavity slides action order: the first （ ）open,then（ ）open;at last（ ）open ;3、此模分（）次开模；开模次序见模具结构简图；Mold opening sequences were shown in the drawing of mold structure 。顶出动彳乍注意 Ejection notice:1、口后模行位（斜边，油唧，气缸）需抽开到位后，才能开始顶出；Core sli

12、de opened prior to the ejection2、后模（）组行位，有动作先后次序的要求：先（）抽开，后（）抽开；最后（）抽开；Core slides action order: the first（ ）open; then（ ）open; at last（ ）open3、口此模采用二次顶出机构，先（）顶出；后（）顶出。Two step ejection on this mold, the first（ ）ejection; then（ ）ejection4、此模有加速顶出机构；先（）顶出；后（）加速顶出。There is accelerate ejection in the m

13、old; first（ ）ejection; then（ ）ejection二.模具使用说明THE OPERATION OF MOLD合模动彳注意 mold closed notice:1、口合模前，顶针板必须完全复位；Before mold closed, ejection plate must be returned completely2、口顶针板完全复位后，后模行位才能开始复位；Ejection plate return completely prior to the core slides3、口后模行位（油唧，汽缸）复位到位后，才能开始合模；Core slides return co

14、mpletely prior to the mold closed action4、口后模有（）组行位，在复位时，有动作次序要求：先（）复位，后（）复位；最后（）复位；Core slides action order:the first（ ）return; then （ ）return;at last（ ）retuen5、行位复位动作：在合模前完成；在合模后进行；Cavity slides action:before mold closedafter mold closed6、口前模（）组行位，在复位时，有动作次序要求：先（）复位，后（）复位；最后（）复位；The order of cavit

15、y slides return: the first（ ）return, then（ ）return; at last（ ）return;共享知识分享快乐手册内容三.模具维护保养Operation and MaintenanceA. 使用模具注意事项 Operation notice :1、检查注塑机的各项技术参数设定是否正常；Check the molding parameters were set properly.2、装模前将注塑台（炮筒）后退；Retract the injection unit before mold mounting.3、调整注塑机动定模板间间距，使其大于模厚；Ad

16、just the distance between the platens: It must be larger than the mold thickness4、按模具上向上标志“ T ”所示，吊起模具放入动定模板之间，使模具的 法兰先导入注塑机定模板上的定位孔中，再闭合机板，使模具紧贴于两机 板之间。Lift the mold with arrow sign 0 upward and set it between the platens. Insert the locating ring into center hole of the fixed platen.5、模具侧边同机板侧边平行，

17、用压板及螺丝固定模具于注塑机动定模板上。 Before clamping the mold onto both platens, ensure that the mold is not tilted side way.6、锁模块后，进行开模、合模、试合模力，逐步调整锁模位置，逐渐升高锁 模力并使连杆能够伸直。严禁在闭模状态下增大锁模力，以免损坏模具。Always check that P/L straps are removed before opening the mold. Check the clamping pressure by opening and closing the mol

18、d, increase the platen daylight slowly till the link rods fully extend. Never increase clamping pressure while mold is closed, else molding machine will be severely damaged.共享知识分享快乐手册内容三.模具维护保养Operation and Maintenancea）依模具资料调节注塑机顶出杆行程，使其恰当顶出产品。Adjust the ejector stroke according to“ Mold Date Sheet

19、 ” and make siparts can be ejected properly.b）依运水示意图连接运水。Connect the cooling system as shown in the cooling diagramc）依工艺参数卡为参照进行调机，直至啤出合格产品。Adjust the machine settings with reference to “Molding Parameter till quality parts are obtained.7、模具是热唧嘴的，要专业人员来驳线并检查温控箱等是否运行正常。If hot sprue are used. Operatio

20、n of the temperature control must be checked.B.维护保养1、落模前，对照末件检查模具；Compare with the last shot and inspect the mold throughly before dismounting.2、进行模具的外观检查保养；Inspect the mold s external appearance and carry out maininance:清除模具外表面、分模面、型腔表面、导柱表面、顶针底面上的油污杂物， 粉尘及锈斑；Clean up oil stains, dirts and rusts on

21、 the external surfaces, parting surfaces and cavity surfaces, guide pins and ejector pins.严禁用任何硬物，特别是金属物清理模腔杂物；Never use hard objects to brush or scrap the mold cavities ;3、清理模具冷却水道，使其畅通，且无积水在内；Purge the water channels to free them from water and blockage ;三.模具维护保养Operation and Maintenance4、进行模具的润滑检

22、查；对模具的相对滑动部分添加润滑油Grease and lubricate all sliding surfaces5、进行模具结构件的检查；Check the mold structure.检查模具的活动部分在动作时是否存在异常响声，各滑动部分运动是否灵 活，动作时有无振动及卡死；Check for abnormal noise during movement, ensure sliding action are smooth. There should be no vibration and jamming.检查导柱、导套、顶针、滑块等有无严重磨损现象，模具的光、薄、细部 位有无缺损、开裂

23、、变形等；检查型腔表面及型芯有无刮花现象，缺陷有无增多，顶针和其它部位有无折断现象；Check for damages, cracks, deformations etc. in polished areas, thin or delicate parts. Check and report any scratches on the surfaces of cavities and cores, any new defects, any broken ejector pins and delicate parts.6、模具清擦干净，型腔表面喷涂防锈剂或防锈油脂，合模，收紧锁模片，落 模,摆放在

24、指定位置；Clean up the mold, rust-proof the cavity and core surfaces before closing the mold. Tighten the P/L straps and dismount the mold. Store as instructed.手册内容四.注塑工艺参考卡MOLDING TECHNIC SHEET啤塑条件第3次试模时存在问题建 议胶料/颜色料斗温度（OC）烧咀温度（OC）一炉温度二炉温度三炉温度尾炉温度前模温度后模温度热水口温度射胶压一射胶压二射胶压三射胶压四保压一此模是属：正常啤塑（满足生产时）口非正常啤塑时（啤

25、样办）口保压二保压三参加人员：模具工程师 模具设计见：制作组长：射胶一速3 ： 射胶二速模温测量：射胶三速射胶四速射胶五速保压速进料量（mm）切换位置一（mm）切换位置二（mm）热咀热流道切换 位置三（mm）切换位置四（mm）保压切换位置一（mm）背压试模中途故障/上落模维修记录口 中途故障落障抢修后可试出口中途故障要另行排期再试口 其它事故简述：记录人:（试模组）审 核:倒索（mm）回料转速（RPM）射胶时间（S）冷却时间（S）周期时间（S）模厚（mm）锁模力（TON）顶出行程（mm）模具编号：试模啤机:试模日期：手册内容四.注塑工艺参考卡MOLDING TECHNIC SHEET共享知识分

26、享快乐MOLD TRIAL RECORDMold No :Injection machine :Date :Molding ConditionTimesDescription of Problem OccurringSuggestEngineeringResins/Colo rHopper Temperature( )Temperatu re of Oven No zzle( )Temperatu re of Oven 1( )Temperatu re of Oven 2( )Temperatu re of Oven 3( )Temperatu re of Back Oven( )Fi xin

27、g Platen Temperature( )Mo ving Pla ten Tempe rat ure ( )Temperatu re of Hot Run ner ( )Injection Pressure1Injection Pressure2Injection Pressure3Injection Pressure4Reserving Pressure 1Ap plicati on of t he Mold: No rmal Molding(Fo r produc tion) Abno rmal Molding( Sample)Participa nts : Mold Engineer

28、: Tooling Ma deLeader:Mold De signer: Reserving Pressure 2Reserving Pressure 3Injection Rate1Injection Rate2Measuring o f Mold Temp erature:Injection Rate3Injection Rate4Injection Rate5Rate of Pressure ReservingInjection St roke (mm)Switching Position 1(mm)Switching Position 2(mm)Hot No zzl eRunnerl

29、 essSwitching Position 3(mm)Switching Position 4(mm)Switc hi ng Position 1 o r Press ure Reserving (mm)Backing PressureTroubleOccurringDuringMoldin g/M ainten anceRecords Molding After Finishing Repai ring Molding in Otherti me OthersRemarks :P repared By : (Moldin g Gro up)Appro val : Shrinking Bac

30、k (mm)Returning Scre w speed (RPN)Injection Time(s)Cooling Time(s)Total Cycle Time(s)Mold Thickness(mm)Clamping Force(TON)Ejector Stroke (mm)手册内容五.附件/备用清单Accessories and Spare Parts List共享知识分享快乐附件accessories备件spare partsBOM号BOM item :名 称descripti-on数量Qty材料/供应商material/supplier尺寸/目录编号size/catalogue n

31、o成品名称:part name:核点人：packed and checked by:模号mold no:1）附件是不安装于模具上，但要连同模具交付客户的部件、工具、器材。Accessories are parts that were not installed on the mold, but were shipped together for future use. Examples: electrodes, interchangeable inserts or cores, fixtures, tools, equipment such as temperature controllers

32、, etc.2）备用件是已安装于模具上，现把所示额外数量交付客户以备随时维修用。Spare parts: Parts were already installed on the mold, but extra quantities were included for emergency maintenance use.3）在此清单示出但无数量者为易损件，不连模具交客户但建议客户适量存货备用。Parts shown on the list but without quantity are just recommended stock items for maintenance, they are

33、 not included in this shipment.手册内容模具结构检验:Visual inspection:1、具外形尺寸，法兰直径，唧咀孔及球面半径，顶出孔位置和大小符合要求;Size of mold suitable to the injection machine.2、顶针，螺丝，水咀，胶圈规格正确；Ejector pin,screw,plug,o-ring,etc.,all of standard parts are proper.3、行位已装有限位保护；Slides protected by Safe-block.4、顶出距离有限位块限制；Ejector stroke p

34、rotected by Safe-block.5、电线插座已按要求安装，各接线端子已按要求连接；Electrical components,sockets and plugs,wiring etc.,are intact and in working condition.wirings clearly marked and properly connected.模具动作检验：1、模具开闭正常；Mold open/close smoothly and normal.2、行位运动顺滑，无异常声响；Slides ran smoothly and normal.3、斜顶顶出顺滑,复位平稳；Lifter ran smoothly and normal.手册内容六.模具检验单FINAL INSPEC