POMINI磨床结构

1、POMIONI磨床外观示意（各个轴在磨床上的所在位置及名称）1590POMINI磨床系统结构后床身（砂轮拖架床身）：平导轨+平导轨后床身（砂轮拖架床身）：平导轨+平导轨RearBedMainDimensions 后床身的的主要尺寸Thefollowingarepertinentdimensionsthatareusedwhencomparingmechanicalstructure:-Widthofeachflatway210mm-Thicknessofthecounterway/undergrip(gibarea)100mm-Externalwidthofways:longitudinalw

2、heeltravel1500mm-Diameterofthecarriagetranslationscrew200mm后床身-砂轮拖架两侧的可伸缩保护盖板二n后床身砂轮拖架两侧的可伸缩保护盖板床头箱的三级皮带传动nULTALE7-阻TQRfgr?0TORDPZUIHGDOGS床头箱的三级皮带传动SELFEQUALIZINGFftCEPLftTEHGTGRIZEDQUILL床头箱内部由套筒驱动的顶尖前后伸缩传动示意图床头箱内部由套筒驱动的顶尖前后伸缩传动示意顶尖外部的缓冲器(QUILLBUMPER)顶尖外部的缓冲器(QUILLBUMPER)标准的轧车昆支撑架(STANDARNECKREST)标准

3、的轧辗支撑架(STANDARNECKREST)轧辐支撑架的大致调整圆盘轧辗支撑架的大致调整圆盘由电机驱动定位的轧辐支撑架由电机驱动定位的轧辗支撑架位于轧辐支撑架上的软着陆位于轧辗支撑架上的软着陆百=0!=位于支撑架上的轧辐轴承座翻箱装置位于支撑的轧辗轴承座翻箱装置架上砂轮拖架床身导轨内部状况（0.02mm间隙的油膜厚度一典型）1595砂轮拖架床身导轨内部状况（0.02mm间隙的油膜厚度一典型）纵向移动弧形齿和齿轮LONGITUDINALFEEDSCREU纵向移动弧形齿和齿轮后床身的安装及吊装示意后床身的安装床身上砂轮头前后进给的子基座(X-BASE)LONGITUDINALCARRIAGEJf

4、iYSTOTALHVDROSTflTlflEARINGAREA：15575CTI2(2569Sq,Inch)后床身上砂轮头前后讲给的子基座(X-BASE)XftKISftCTURTDRHEES4031fi0-eQ.1HicronReaolutianUHFFLHPhnHAXSTROKEWHEELHEH口fiLURYSFULLYSUPPORTED.NOOUERHANRATTHEUERYFORWARDANDDACKliJARDPOSITIONS.XaxisYaxisUaxisAaxisS2axisS1axisVaxisCaxisEaxisQaxisA1axiscarriagelongitudinal

5、motionalongtheroll;砂轮拖架轧辗辗身纵向移动的轴wheelheadcrossmotiontowardstheroll;砂轮头垂直于（朝向/离开）轧辗micrometricaxisforpro;微量进给用于辗型的生成micrometricaxisforinfeedandloadcontrol;微量进给的轴用于进给及载荷控制wheelapproachaxisandalignmentprobe;砂轮接近轴及对中探头wheelspindlerotation;砂轮主轴旋转rollrotation;轧辗旋转calipermotionalongtheroll*;测量器沿轧辗辗身纵向的移动c

6、aliperarmsclosing/openingmotion;测量器臂闭合/打开的动作upperarmmeasuringglassscale;上测量臂的线性光栅尺lowerarmmeasuringglassscale;下测量臂的线性光栅尺telescopicarmofEddyCurrentdevice用于涡电流/超声波装置的可伸缩臂前床身：工件床身（轧辐）900EEM1380前床身：工件床身砂轮头内部的示意及动作CARRIAGEBALLSCREU100 x16pitchiLrr砂轮头内部的示意及动作砂轮主轴砂轮主轴倾动进给机构及装，中F-FF。近15匚%飞门雁FEES就TUGRQT 改相-I

7、QPM加一明小打=EI讣1厄ti心.上迟 y.K也打金仃加方；-rflConErftJCINFEEUrnftNWL/uTOH.J-CCN7IN0JS7NFFFOOONiNG白匚汨9。，空伐.FUNC门QN：小丫TYPEOf匕3州/牌PI*卜wM：E*0gZL1!ir/2；5FTE5c懈JJC力丽3OF,ENFEEG5rSTCn和叩川6n/QHEELM鼬CK哪iRSPOSITIONtVGLWMGLEUEM匚X?门UWlMTiSCPFLiSCh：I打怅QFHl，工XFE唱花mg咖山棚用E咖EFLINF0PUPJ3Pr口UKU5INCF1：FIE口rLSOh?gF25日卡.比防%RBK1倾动进给机构

8、及装置（Y轴及U轴）孝金oocE容Do。Dcoec。co。Ego省Mego”。mo胃“cgo000E3D。DDO2C0CCNgc30goooo80汽0gogog。3go5030省省353目56。goDccaococc谷Docgo8cgo曹荔280ss窃 8。3clooOQgo召Mo若“。30 目umo砂轮及发兰装配JuJ,LuL:)050000ccoCCGcccgo030容3D。ococccoao旨336。8。”o2。M。codooPLOS0020-1砂轮及发兰装配55J5020350goSO58sttcoacocc。mccc谷的。ugc8。mego208。SOSO3355s8。甘3go8。3

9、3o58000&00。&00目SOS砂轮快速更换装置示意图工针r门砂轮快速更换装置示意图砂轮电机S403180-ISP砂轮电机OS0021-4P冷却液的过滤及沉淀Impiantosuma冷却液的过滤及沉淀（循环使用）砂轮平衡（通过电磁阀控制，向发兰中注水来完成砂轮的平衡）FE”砂轮平衡由电机控制的，砂轮探头的前后动作及砂轮探头示意SENSORIS403180-3-2P砂轮探头的传动及砂轮探头短行程的动作过程（由砂轮电机的功率控制）OS0032-4PMrJL.后，一-，*3卒-1-；-B.r产4ua.r-I1-Ku.hb:叫:二.二A?-*二 屈 :成口y 士T.-14 d-i.

10、,ft*e 口4祜短行程动作过程TheEddycurrentdevicewithcoildiameterof5mmcanreachthefollowingperformances.带有5mm探伤线圈的涡电流探伤装置可以完成的性能测试:DefecttypeMinimumwidth（最小宽度）Minimumdepth（最小深度）Delta10ShCPOMINI专利技术的，独立测量器。Cracks2.5mm0.1mm5mmcoilsBruiseVoids2.5mm2mm独立的测量器床身及测量的示意过程（更高精度的全范围的测量）WHEELSPINDLEAIS砂粒的静平衡：是为了消除由于砂轮制造方面的的

11、原因而产生的不平衡。砂轮的动平衡：是为了消除当砂轮旋转起来之后，由旋转而产生的振动，可能来自砂轮，也可能来自主轴或其它方面。静平衡的砂轮平衡架OS0021-8P静平衡的砂轮平衡架用于将惯性块升起的弹簧包Z_二二二二一1a用于惯性块升起的弹簧包t二二二二一一一地面操作台（传统的结构，现在用一台普通PC或Siemens的PG来代替老的MMC）操作台分为：地面操作台和砂轮拖架操作台两个，要用钥匙开关来进行选择。并且，砂轮拖架操作台的操作优先级高于地面操作台）地面操作台润滑点-润滑点1ACHIHEHM6TRK7JLT3MGDEUICErmREST3:tEfiLrm比srCALIPERCOr-FCtlE

12、MTSnirccFWEFLAT:EUf=ff!Hum明正续卬TTFW6Rfufifrn血m四班dftW留 5 门日2Q30507日日091日111213LA15167WTFPUEMT解尹启世：0N0l&tAi毕&回FAI噌C曲KLMtUKHNUPD55IBLEFILLHG30B300RCTURTE10B01四0L日。日1日0日LQQB1日0日BEFdrEHUJ【相1090EFlTMUMFILL3B00LU=ANLHREPLACEREPLACEsag5黜：fiwrXMdCC32BxmXMt力11CC32B11ACHItECALPERFDDT3TQCKW睥L】CunKiTi.llr

13、：tm3NEMTEA-LeOE lOTimTICCIFRCIEEEWRUJLLKDXTID1丽cmssraiLcrau0t&FA卓场Ai令中CK242424LHLUkHNUPOSSIBLEFILLHB300139ACTUATE1000IBOB1000EFDFEruucncFILL3QGQ10QOLLtfiMLHREPLACE303000REPLACE5B0D5DDKMiCC32QFM32Hrt32晨停4150250MACHINE匚口中6EHTSHYDRAULICUHITU.H?CATDMUNITLUBPICATCQNUNITLUBRICATIONUHI1StFTLWDMIJinFWBL

14、LSRIQATCniUIJTcacre?PM闲【旺inwrarftuc限IMCTmTfETTnrsaiuci,32333435至373Q394El414243444546virnERUEffTtON赢令平卸rAl出IAI小甲由C曲K242424UltUK.HNUPD55IBLEFILL：2415B15BACTUATEFILL100015G10B0LLbANUHREPUTE399039093098REPLACE53B日理牌映娜：AHTHN32GEBG5BITt322501506004SQACHIHEURJCftTIDHUHIT3CEL旬5cor-PcroiTSMiW16TATCSTOLELlff

15、TMRHPHIHPHMVMtfniwa.ElimaMummrccKCNN5、用匕潸匚 614742495D5152535455365?52596EI61XlfHERUEffTYYHFTI日怖砂油Ig港令唠令朝鱼 草i冷C回K2424LUECKANUPOSSIBLEFILL：HC150ACTUATE10001B0B1000FILL1090100030GLLbANLK!REPUTE3四日33REPLACE590B5日萌，翱鼎嬲郎:AWTHH32JT11MCGILDLMZaVLE22CC32BXM1M145B21在PLC中设置维护报警计时器，当需维护的润滑的润滑点的计时时间到后，计算机的屏幕自动由现

16、要求进行维护的信息，只有进行了人为的手工清除动作，否则该信息将一直存在（该操作在CNViwer中的F11Maitenance显示页面中）。将机床上的各润滑点分为按照不同时间需进行的项目，计时时间到后，自动由现提示信息，该信息只是信息而不是报警，因此机床可以继续操作。良好的维护思想和例行的检查对机床的良好运行是至关重要的。磨床型号定义XXX-X-XXXX:WHEELHEADMOTORPOWER-砂轮电机功率403:110KW425:130KW408:25KW409;30KW431：15KWX:HEADSTOCKMOTORTORQUE-床头箱扭矩0:4800KPM2:7800KPM32400KPM

17、9800KPMX:THEDISTANCEBETWEENTWOGUIDWAYCENTER-7:1100mm8:900mm7L1300mmHD-HeadstockDriverTT-TableTravel前床身两导轨中心线之间的距离GrindingWheel磨削砂轮SiemensA.C.1PH7-228-2HD00129kWYesSquirrelcage,pulleyshaftextension,continuousduty,dripproofprotectedenclosure(IP55),rollerbearings,precisiondynamicbalance,classofinsulati

18、onF,built-inencoder.Head-stock床头箱SiemensA.C.1LA8-317-8AB60200kWYesSquirrelcage,pulleyshaftextension,continuousduty,dripproofprotectedenclosure(IP55),rollerbearings,precisiondynamicbalance,classofinsulationF,built-inencoder.Carriage(Z-axis)砂轮拖架SiemensA.C.servo1FT6086-8AC7123NmYesTotallyenclosedIP64,i

19、ntegratedtachometricandrotorpositiontransmitter,incrementalencoderforpositioncontrol-0/2000rpmWheel-head(Xaxis)砂轮头SiemensA.C.servo1FT6082-8AC7111.4NmYesTotallyenclosedIP64,integratedtachometricandrotorpositiontransmitter,incrementalencoderforpositioncontrol-0/2000rpmCrowning(Yaxis)凸度装置SiemensA.C.ser

20、vo1FT6041-4AF712.15NmYesTotallyenclosedIP64,integratedtachometricandrotorpositiontransmitter,incrementalencoderforpositioncontrol-0/3000rpmMicro-infeed(Xaxis)微量进给SiemensA.C.servo1FT6041-4AF712.15NmYesTotallyenclosedIP64,integratedtachometricandrotorpositiontransmitter,incrementalencoderforpositionco

21、ntrol-0/3000rpmWheelapproach(Aaxis)砂轮接近SiemensA.C.servo1FT6041-4AF712.15NmYesTotallyenclosedIP64,integratedtachometricandrotorpositiontransmitter,incrementalencoderforpositioncontrol-0/3000rpmPositionManuf.TypeModelPowerortorqueFreq.Contr.NotesCaliperarms(Caxis)测量器测量臂SiemensA.C.servo1FT6041-4AF712.1

22、5NmYesTotallyenclosedIP64,integratedtachometricandrotorpositiontransmitter,incrementalencoderforpositioncontrol-0/3000rpmCalipercarriage(Vaxis)测量器拖架SiemensA.C.servo1FT6041-4AF712.15NmYesTotallyenclosedIP64,integratedtachometricandrotorpositiontransmitter,incrementalencoderforpositioncontrol-0/3000rp

23、mE.C.arm(A1axis)涡电流臂SiemensA.C.servo1FT6041-4AF712.15NmYesTotallyenclosedIP64,integratedtachometricandrotorpositiontransmitter,incrementalencoderforpositioncontrol-0/3000rpmOilpumps油泵SiemensA.C.1LA7-106-6AA111,5kWNoSquirrelcagemotors,totallyenclosedfan-cooled-1100rpmSpindleoilpump主轴油泵SiemensA.C.1LA7

24、-133-6AA114kWNoSquirrelcagemotors,totallyenclosedfan-cooled-1100rpmOPTIONAL磨床及系统之间的相互3ToMillorHostComputer(withdatabase)PrinterToothergrindersDatatransferormaintenance(Teleservice)Modem(orInternet)CompaqPentiumRollGrinder1CompaqPentiumRollGrinder2NetworkhubRollshopComputernetworkwithfiberopticlinkandWindowsNT4.0CompaqPentiumRollassemblyareaCompaqProliantServerCompaqPentiumOfficestationFiberopticlinktomillcomputerLaserprinterCompaqPentiumRollGrinder4CompaqPentiumR