【企业】塑胶零件DFM检讨报告模板 英文版ppt课件

1、Project name, part nameESI CompanyReported by:When: Version:Part thumbnailDFM report before MCF Phase:docin/sundae_mengSummary of opening critical issues Last Filename (version)Related aspectsIssue descriptionProposalClosed (date)Gate solution Main wall thickness optimization Part released Mold clos

2、e Agreed product feasibility (to be signed) nameComments dateDFM Supplier (Mold maker)mold engineer (NPI)snapshot of about parts development plan from Philips mold estonesdatePCFWkMCFWkPCWkPart development plan4: Outputmolding studyP.E1: proposed molding solution for single part.10E2: pr

3、oposed Mold layout & injection machine11 E3: (output detail)12E4: Conclusion about current wall thickness design135: Output-mold construction studyF1: proposed sequence of surfaces released14f1.1 (output detail)15F2: proposed sequence of surfaces closing16f2.1: (output detail)17F3: Conclusion ab

4、out mold construction of current design186: Postscript1: Statusp.Summary of opening critical issues 2Part development plan32: Table of content43: Information InputA: Geometry received5 A1: Geometry delivery history record6B: material decision7C: Visual surfaces requirement8D: Assembly relationship9T

5、able of Content A: Geometry received (updated 3D) product overview (size & appearance, features)InputInputA1: Geometry delivery history recordNo.DateFile namethumbnails B: Material selection for this part InputItem 1st shot2nd shot (if needed)1Resin family name 2Trade name 3Resin manufacturer 4A

6、dditives (glass, mineral, etc.) 5Recommended shrinkage rate (range) 6Index of Melt Flow g/ min 7Recommended Melt temperature C 8Recommended Mold temperature C 9Specific Gravity (density) 10 Color/ transparency 11 Micro-Structure12 Other character C: Visual surfaces requirementInputInputD: Assembly r

7、elationship: show pictures about this part to assembly with which parts in the product.Proposal agreed byName:OK / NOKcommentsDate (yyyymmdd)mold engineerproduct designer (MDD)Proposal properly implemented or notcheck by supplier OK/NOKFile namedateE1: proposed molding solution for single part (prop

8、osed gate position, method & size, runner) + (current wall thickness distribution)Proposal agreed byName:OK / NOKcommentsDate (yyyymmdd)mold engineerproduct designer (MDD)Proposal properly implemented or notcheck by supplier OK/NOKFile namedateE2: proposed Mold layout & injection machineProp

9、osal agreed byName:OK / NOKcommentsDate (yyyymmdd)mold engineerproduct designer (MDD)Proposal properly implemented or notcheck by supplier OK/NOKFile namedateE3: (output detail)E4: Conclusion about current wall thickness designProposal agreed byName:OK / NOKCommentsDate (yyyymmdd)mold engineerproduc

10、t designer (MDD)Proposal properly implemented or notcheck by supplier OK/NOKFile nameF1: proposed sequence of surfaces released (including proposed parting lines.)agreed byName:AgreeOr disagreecommentsDate (yyyymmdd)mold engineerf1.1: (output detail)agreed byName:AgreeOr disagreecommentsDate (yyyymm

11、dd)mold engineerF2: proposed sequence of surfaces closingProposal agreed byName:OK / NOKCommentsDate (yyyymmdd)mold engineerproduct designer (MDD)Proposal properly implemented or notcheck by supplier OK/NOKFile nameCommon question: will parting surfaces be secured enough during mold closing?Proposal

12、 agreed byName:OK / NOKCommentsDate (yyyymmdd)mold engineerproduct designer (MDD)Proposal properly implemented or notcheck by supplier OK/NOKFile namef2.1: (output detail)agreed byName:AgreeOr disagreecommentsDate (yyyymmdd)mold engineerproduct designer (MDD) F3:conclusion about mold construction of

13、 current design This report should not be used accordingly for mold making once any information input remarked in segments A,B,C D changed.Note: 1: gate solution hasnt been agreed by designer. (gate position, method & size; runner) 2: there are main wall thickness issues. (uneven main flow tunnel (injection & packing), thin wall part (injection), cooling) 3: solution of part released hasnt been agreed by NPI mold ENG. (sequence of surfac