塑料模具模架结构标准及参考图例

1、图7-1直浇口模架组成零件的名称1动模座板；2内六角螺钉；3内六角螺钉;4垫块；5支承板；6动模板；7推件板；8定模板；9内六角螺钉；10定模座板；11带头导套；12导柱；13一直导套；位杆；15-推杆固定板；16推板16171819202122图7-2点浇口模架组成零件的名称塑料模具零部件结构标准及参考图例第7章注射模零部件结构尺寸及技术要求7.1 塑料注射模模架GB/T125552006塑料注射模模架代替GB/T12555.11990塑料注射模大型模架和GB/T12556.11990塑料注射模中小型模架。GB/T125552006塑料注射模模架标准规定了塑料注射模模架的组合形式、尺寸标记，

2、适用于塑料注射模模架。7.1.1 模架组成零件的名称塑料注射模模架按其在模具的应用方式，可分为直浇口与点浇口两种形式，其组成零件的名称分别见图7-1和图7-21514131211109876543211动模座板；2内六角螺钉；3内六角螺钉；4弹簧垫圈；5挡环；6垫块；7带头导柱；8支承板；9动模板；10推件板；11带头导套；12定模板；13直导套；14推料板；15定模座板；16带头导套；17导柱；18直导套；14复19复位杆；20内六角螺钉；21推杆固定板；22推板7.1.2模架的组合形式塑料注射模架按结本特征可分为36种主要结构，其中直浇口模架12种、点浇口模架16种和简化点浇口模架8种。1

3、 .直浇口模架直浇口模架12种、其中直浇口基本型有4种、直身基本型有4种、直身无定才§座板型有4种。直浇口基本型又分为A型、B型、C型和D型。A型：定模二模板，动模二模板。B型：定模二模板，动模二才§板，加装推件板。C型：定模二模板，动模一模板。D型：定模二模板，动模一模板，加装推件板。直身基本型分为ZA型、ZB型、ZC型和ZD型；直身无定模板座板型分为ZAZ型、ZBZ型、ZCZ和ZDZ型。直浇口模架组合形式见表7-1。表7-1直浇口模架组合形式（摘自GB/T12555-2006）组合形式组合形式图组合形式组合形式图直浇口直身基本型续表组合形式组合形式图组合形式组合形式图直

4、浇口直身基本型2 .点浇口模架点浇口模架有16种，其中点浇口基本型为4种、直身点浇口基本型为4种、点浇口无推料板型为4种、直身点浇口无推料板型为4种。点浇口基本型分为DA型、DB型、DC型和DD型；直身点浇口基本型分为ZDA型、ZDB型ZDC型和ZDD型；点浇口无推料板型分为DAT型、DBT型、DCT型和DDT型；直身点浇口无推料板型分为ZDAT型、ZDBT型、ZDCT型和ZDDT型点浇口模架组合形式见表7-2表7-2点浇口模架组合形式（摘自GB/T12555-2006）组合形式组合形式图组合形式组合形式图点浇口基本型直身点浇口基本型ZDA型A,q-J4zl/1/l£SI4_产/|,

5、*7ZDC型续表组合形式组合形式图组合形式组合形式图直身点浇口基本型DDT型3,简化点浇口模架简化点浇口4§架分为8种，其中简化点浇口基本型有2种、直身简化点浇口型有2种、简化点浇口无推料板型有2种、直身简化点浇口无推料板型有2种。续表组合形式组合形式图组合形式组合形式图直身点浇口无推料板型ZDAT寻ZDCT型简化点浇口基本型分为JA型和JC型；直身简化点浇口型分为ZJA型和ZJC型；简化点浇口无推料板型分为JAT型和JCT型；直身简化点浇口无推料板型分为ZJAT型和ZJCT型。简化点浇口模架组合形式见表7-3表7-3简化点浇口模架组合形式（摘自GB/T12555-2006）续表组合

6、形式组合形式图组合形式组合形式图直身简化点浇口型简化点浇口无推料板型ZJAT型ZJCT型4.模架导向件与螺钉安装方式根据使用要求，模架中的导向件与螺钉可以有不同的安装方式，GB/125552006塑料注射模模架国家标准中的具体规定有以下5个方面。(1)根据使用要求，模架中的导柱导套可以正装或者反装两种形式，如图7-3所示。(a)(b)图7-3导柱导套正装与反装(a)导柱导套正装；(b)导柱导套反装(2)根据使用要求，模架中的拉杆导柱可以装在外侧或装在内侧两种形式，以如图7-4所示(a)(b)图7-4拉杆导柱的安装形式(a)拉杆导柱在外侧；(b)拉杆导柱在内侧7-5所示(3)根据使用要求，模架中

7、的垫块可以增加螺钉单独固定在动模座板上，如图(a)(b)图7-5垫块与动模板的安装形式(a)垫块与动模座板无固定螺钉；(b)垫块与动模座板有固定螺钉(4)根据使用要求，模架的推板可以装推板导柱及限位钉，如图7-6(a)(b)图7-6加装推板导柱及限位钉的形式(a)加装推板导柱；(b)加装限位钉(5)根据模具使用要求，模架中的定模板厚度较大时，导套可以装配成图定模板厚度较大时的导套结构5 .基本型模架组合尺寸GB/T12555-2006塑料注射模模架标准规定组成模架的零件应符合GB/T4169.14169.232006塑料注射模零件标准的规定。标准中所称的组合尺7-4。寸为零件的外形尺寸和孔径与

8、孔位尺寸。基本型模架尺寸组合见表表7-4基本型模架尺寸组合(摘自GB/T12555-2006)单位：mm(a)直浇口模架尺寸组合(b)点浇口模架尺寸组合续表序号系列WLLWWW模板AB尺寸垫块高度CHH2HHHHWL1150XL150,180,200,230,250200289020,25,30,35,40,45,50,55,60,70,8050,60,7020302025131548114,144,164,194,2142180xL180,200,230,250,300,3502303311020,25,30,35,40,45,50,55,60,70,8060,70,802030203015

9、2068138,158,188,208,258,3083200XL200230,250,300,350,4002503812025,30,35,40,45,5060,70,80,90,10060,70,802530203015208480150180,200,250,300,3504230XL230,250,270,300,350,4002804314025,30,35,40,45,50,6070,80,90,10070,80,90253520301520106180,200,220,250,300,3505250XL250,270,300,350,400,400,450,5003004815

10、030,35,40,45,50,60,7080,90,100,110,12070,80,90253525351520110200,2320,250,298,348398,4486270XL270,300,350,400,450,5003205316030,35,40,45,50,60,70,80,90,100,110,12070,80,90254025351520110210,240,290,340,390,4407300XL300,350,400450,500,550,6003505818035,40,45,50,60,70,8090,100,110,120,13080,90,1002530

11、4530452025134128240,290,340,390440,490,5408350XL350,400,450500,550,6004506322040,45,50,60,70,80,90100,110,120,13090,100,11030453545502025164152290,340,390440,490,5409400xL400450,500,550,600,7004506826040,45,50,60,70,80,90100,110,120,130,140,150100,110120,13030355035502530198340390,440,490,540,640104

12、50XL450,500,550,600,7005507829040,50,60,70,80,90,100,110120,130,140,150,160,180100,110120,130356040602530226384,434,484,534,63411500XL500,550,600,700,8006008832050,60,70,80,90,100,110120,130,140,150,160,180100,110120,130356040602530256434,484,534,634,73412550XL550,600,700,800,90065010034070,80,90100

13、,110,120130140,150,160,180,200110,120130,150357040702530270480,530,630,730,83013600XL600,700,800,900,100070010039070,80,90,100,110,120120,130358050702530320530,630,730,830,930130,140,150,160,180,200150,18014650XL650,700,800,900,100075012040070,80,90,100,110,120,130140,150,160,180,200,220120,130150,1

14、80359060802530330580,630,730,830,93015700XL700,800,900,1000,125080012045070,80,90,100,110,120,130,140,150,160,180,200,220,250150,180200,2504010060902530380630,730,830,930,118016800XL800,900,1000,125090014051080,90,100,110,120,130140,150160,180,200,220,250,280,300150,180200,25040120701003040420710,81

15、0,910,116017900XL900,1000,1250,1600100016056090,100,110,120,130,140,150160,180,200,250,280,300,350180,200250,30050150701003040470810,910,1160,1510181000xL1000,1250,1601200180620100,110,120,130,140,150,160180,200,220,250,280,350,400180,200,250,300601608010030404050580900,1150,1500191250xL1250,1600,20

16、001500220790100,110,120,130,140,150,160180,200,220,250,280,350,400180,200,250,3007018080120405050607501150,1500,1900续表序号系歹uWLLWL1WL4,LL5WL3L6DDMM1150XL150,180,200,230,25072132,162,182,212,232114114(L4),144,164,194,214-,52,72,102,12212056,86,106,136,156-,96,116146,16616124XM104XM62180XL180,200,230,25

17、090160,180,210,230134134(L),154,184,204-,46,76,9614564,84,114,124,-,98,129,148,20124XM124XM8300,350280,330254,304146,196174,224198,2486XM123200XL200,230,250,100180,210,230154154,184,204,46,76,96,16080,110,130,98,129,148,20154XM124XM8300,350,400280,330,380254,304,354146,196,246180,230,280198,298,2486

18、XM12230,250,210,230,184,20474,94106,126128,1484XM124230xL270,300,120250,280,184224,254112,142185144,174166,19620154XM144XM8350,400330,380304,354192,242224,274246,2966XM145250L250,270,300,350130230,250,280,330,380,430,480194194,214,244,294,344,394,44470,90,120,170,220,270,320200108,124,154,204,254,30

19、4,354130,150,180,230,280,330,38025154XM144XM8400,450,500206XM146270L270,300,350136246,276,326,214214,244,294,344,90,120,170,220,215124,154,204,150,180,230,25204XM144XM10400,450,500376,426,476394,444270,320254,304,350280,330,3806XM1430027623498138164204XM147300L350,400156326,376234284,334148,19824018

20、8,238214,264306XM144XM10450,500,550,600426,476,526,576384,434,484,534244,294,344,394288,338,388,438312,362,412,462256XM16350,326284284144178212304XM168350L400,450,196376,426334,384194,244285224,274262,312256XM164XM10500,550,600476,526,576274424,474,524268,318,368308,358,408344,394,444359400L400,450,

21、500,550,600,700234374,424,474524,574,674324324,374,424474,524,624168,218,268318,368,468330208,254,304,354,404,504244,294,344,394,444,54435256XM164XM1210450L450,500,550,600,700264424,474,524574,674364364,414,464514,614194,244,294344,444370236,286,336,386,486276,326,376,426,52640306XM164XM1211500L500,

22、550,600,700294474,524,574,674,414414,464,514,614,244,294,344,444,410286,336,386,486326,376,426,52640306XM164XM128007747145445866268XM166XM1212550L550,600,700,310520,570,670,444444,494,594220,270,370450300,350,450,332,382,482,506XM206XM12800,900770,870694,794470,570550,650582,6828XM208XM12600,700,570

23、,670494,594270,370350,450382,4826XM206XM1213600L800360770494694470500550,58250308XM208XM12900,1000870,970794,894570,670650,750682,78210XM2010XM12650,6205443204004346XM206XM1214650L700,800,370670,770544594,694370,470530450,550482,58250308XM208XM12900,1000870,970794,894570,670650,750682,78210XM2010XM1

24、215700L700,42067058058032458042045260308XM206XM12800,7706804245205528XM12900,87078052462065210XM201000,97088062472075212XM2010XM12125012201130874970100214XM20续表序号系列WXLLWL1WL4,L7L5W匕L6DDMM8007606603785005168XM248XM1616800XL9004708606607604786606006167035100096086057870071610XM2410XM161250121011108289

25、5096612XM2490086076047860061610XM2410XM1617900XL1000520960760860578740700716703512XM2412501210111082895096612XM1616001560146011781300131614XM24100096084050865067412XM2410XM16181000XL125062012108401090758820900924804012XM1616001560144011081250127414XM2412501210109075890092412XM30191250XL1600690156010

26、9014401108103012501274804014XM3012XM1620001960184015081650167416XM30注："表示150X150;180X180模架板面太小而不能作点浇口模架，所以Ls、Le、L?相应的少一个尺寸每一行数据从左至右一一对应6 .模架型号、系列、规格及标记标记实例：直浇口A型模架，模板W=400,L=600,A=100,B=60,C=120的标准模架标记为:模架A4060-100x60X120GB/T125552006其相应的各个尺寸为：W=450,W=68,%260,W=198,%234,W=324,惭330;L1=574,L2=540

27、,L3=404,L4=524;H=35,H2=50,H3=35,H>=50,H=25,H=30;D=35,D=25,M=6XM16,M=4XM12以上参数全用黑体或黑体字表示，见上表。点浇口D型模架，模板W=350,L=450,A=80,B=90,C=100的标准模架标记为:模架DD3545-80x90X100GB/T125552006其相应的各个尺寸为：W=450,W=63,W=220,W=164,W=196,W=284,W=285;L1=426,L2=390,L5=244,L6=312,L?=384;H=30,H2=45,H=35,H>=45,H=20,H=25;D=30,D=

28、25,M=6XM16,M=4XM1。以上参数全用黑体或黑体字表示，见上表。7 .2模架的选型模具的大小主要取决于塑件的大小和结构，对于模具而言，在保证足够强度和刚度的条件下，结构以紧凑为好。对学生来说设计还没有经验，现介绍两种标准模架选型的经验方法。(1)根据塑件在分型面上投影的面积或模仁周边尺寸，以塑件布置在推杆推出范围之内及复位杆与型腔或模仁边缘保持一定距离为原则来确定模架大小。(71)(7-2)塑件投影宽度WW310塑件投影长度LL2D2（复位杆直径）30式中常数10为推杆边缘与垫块之间的双边距离，参见表7430为复位杆与型腔或模仁边缘之间的双边距离，参见表74根据上两式可求得W3和L2

29、这两个参数，再对照标准模架尺寸系列中相应参数就可以大致确定模架大小和型号了。当然在设计过程中还要考虑到冷却水道、抽芯机构和顺序分型等机构的布置，有可能所选模架还要加大。例：有一塑件型腔平面尺寸为200mm300mm决定用点浇口，塑件用推杆推出，试选择模架。解：根据经当公式（71）、（7-2）得：模板有效使用面积200W310,300L2D2（复位杆直径）30可求得W320010210,于是查表74得W3220,因此W350,D225。L2300D2303002530355，查表74选l2390,因此得L450故所选模架为L350450,D逊模架（带支承板（2）为节约模具钢材和便于热处理，根据产品的外形尺寸（平面投影面积与高度）,以及产品本身结构，可以确定镶件（模仁）的外形尺寸，确定镶件的尺寸后，也就确定模架的大小了。普通塑件模具模架与镶件（模仁）大小的选择，可参考图7-8与表7-5中数据。图7-8采用镶件的模架结