FPSO-IP-船体油漆工艺

1、1、GENARAL（总则）1.1本说明书是依据上海国际油漆有限公司提供的10年寿命的油漆配套而制定的（全部涂装工作包括钢材表面预处理和油漆检验，这些工作的实施必须依照船厂的惯例和国际标准以及油漆商的推荐）1.3（本说明书所使用的主要标准是ISO8501-1;1988（E）,即涂漆和相关产品之前的钢底材处理一表面清洁度的目视鉴定以及SSPC（美国保护涂层协会）的相关标准）ISO8501-1与SSPC标准的部分对照表：STANDARDISOVisualStandardSSPCGRADESt3SSPC-SP3Sa2.5SSPC-SP101.4（涂装程序（原材料）（钢材流水线预处理）（抛丸处理至Sa2

2、.5）（喷涂太仓兰燕的无机硅酸锌车间底漆膜厚约18pm）I（切割和装配）在组立车间：一旦完成焊接，那些焊缝容易在外界空气中锈蚀。因此应用机械打磨至St2或St3，然后用太仓兰燕的车间底漆进行修补，膜厚在20pm左右（二次表面处理）（检验）（后道涂层施工（检验）2、（表面处理）2.1（钢材流水线预处理）1）Thehullstructuresteelplates（6mmandabove）aretobeabrasiveblastedtoISO8501-1Sa2.5,thebarsectionsaretobeabrasiveblastedtoISO8501-1Sa2,andprimedwith18mi

3、cronsTaicangLanyanPaintFactorysinorganiczincsilicateshopprimerW53-02.（船体结构用钢板（6血以上厚度）都要进行抛丸处理达到Sa2.5，型钢材抛丸除锈达到Sa2，处理后立刻用太仓兰燕的无机硅酸锌车间底漆喷涂，干膜厚约为18pm）2）Thesteelplateslessthan6mmandthepipeswhichareconsideredtobeimpracticalforsandblastingshallbecleanedbypicklingorpowertoolinaccordancewiththeBuilderspract

4、ice.（6mm以下钢板及不能进行打砂的管子按照船厂的惯例采用酸洗或动力工具处理3）Thepaintingmanufacturershallconfirmthecompatibilitybetweenthepaintingsystemandshopprimer.（油漆商应确认车间底漆与后序涂层配套的兼容性）ApplicationofTouch-upprimer（跟踪补漆）1）Inblockfabricationstage,weldedjointsandpartswherecouldbeeasilyrustedbytheweatherexposureduringassemblyancouldha

5、vedamagedshopprimershallbemechanicallycleanedtoSwedishStandardSISSt3,andimmediatelytoucheduplessthan20micronsTaicangLanyanPaintFactorysshopprimer.（在分段拼装阶段，烧焊部分和接头在外界空气中容易锈蚀，还有那些车间底漆被破坏的部分都要机械打磨至St3，之后立刻用太仓兰燕的车间底漆进行修补至20p左右）2）Erectionjointsshallbetouch-upwithTaicangLanyanPaintFactorysshopprimeratpre-

6、erectionstageordrydockstagepriortotheairtests.（上层建筑的大焊缝接头在吊装和干船坞的空气试验前要用太仓兰燕的车间底漆进行修补）3）ThesurfaceofsteelstructureincludingallweldingbeadsshallbepaintedasspecifiedhereafterPAGE:3beforeleaktest.However,filletweldingjointsanderectionseams/buttsjointsformingtankboundarymaybetouch-uplessthan30micronsofD

7、.F.T.withTaicangLanyanPaintFactorysshopprimertopreventcorrosionbeforeleaktest.（所有钢质构件表面包括之后要进行密性试验的焊缝都要进行涂装，然而那些构成舱室密性的焊缝在密性试验前要用太仓兰燕的车间底漆刷涂干膜厚度不能超过0|Jm）Secondarysurfacepreparation（二次表面处理）1）SecondarysurfacepreparationshallbecarriedoutasbelowtableandA,B,C,D,Eint（二次表面处理方法见下表，其中A,B,C,D,E分别代表以下处理方式：）（二次

8、表面处理方法见下表，其中A,B,C,D,E分别代表以下处理方式：）A:（分段阶段焊接及烧损部位喷砂至Sa2.5级，车间底漆完好部位扫砂至车间底漆残留面积不超过30%）B:（分段阶段焊接及烧损部位打磨至St3级）C:（分段总组合拢后焊接及烧损部位打磨至St3级）D:（分段阶段不处理，合拢后喷砂至Sa2.5级）E:（分段阶段不处理，合拢后打磨至St3级）（部位）（处理等级）外板（靠船区域除外）A,C靠船区域D主甲板A,C上层建筑外围壁A,C上层建筑内表面，机泵舱B,C压载舱（包括首尾尖舱）paGec4货油舱（涂装部分）A,C污油舱和工艺舱D淡水舱D燃油舱/滑油舱E直升机甲板A,C2）（表面处理前，

9、应清除油污及其它杂物，对钢板缺陷，焊接飞溅等应进行修补）3）（在二次表面处理前，在分段上的密性焊缝应完成密性试验；对于没有完成密性试验的密性焊缝，在喷砂交验后，应刷涂车间底漆，然后贴压敏胶带，当涂装检验工作结束时，应立即拆除密性焊缝上的压敏胶）4）总组焊缝及烧损破坏处需打磨处理。对于这些部位的修补，首先将损坏处拉毛呈斜坡状，宽度为50100mm左右，并按油漆明细表的要求逐层修补）Paintingworks（涂装作业）2.4.1Paintingcolor（油漆颜色）1）2）3）ThefinishcolorshallbedecidedinaccordancewiththeOwnerscolorst

10、andard.（面漆颜色依照船东的颜色标准决定）ColorsforeachcoatexceptfinishcolorshallbedecidedinaccordancewiththepaintmanufacturersrecommendationandBuildspractice.（除了面漆之外的各道油漆颜色由油漆服务商的推荐和船厂的惯例来决定）colorscheme.Unlessotherwisespecified.ColorformachineryandequipmentshallbegenerallyinlinewithmanufacturersPAGE:5（机器和设备上的油漆颜色在没有

11、特殊要求的情况下通常按建造厂商的方）案2.4.2Paintingapplications（涂装施工）1）Paintingworksshallbecarriedoutbyairlessspray.However,handbrushorrollermaybeusedwhereitisimpracticabletousespray.（涂装施工一般采用无气喷涂，在无法使用此方法的部位可以采用刷涂和辊）涂2）Paintingworksforthepartsorspaceswhicharenotspecifiedinthisspecificationshallbesimilartosurroundings

12、orcomparablespaces.（在此说明书中未指出说明的区域和部位可以采用邻近区域或相类似区域的涂料进行施工）3）Timeschedulefortheapplicationofeachcoatshallbedecidedaccordingtorecoatingintervalbetweencoatsrecommendedbypaintmanufacturer.Thefinishcoatshallbeappliedascloseupaspossibletothelaunchingordelivery.（施工的时间计划应该依照油漆商推荐的复涂间隔来决定，最后的面漆施工应尽可能地在靠近下水或

13、交船的时间进行施工）4）Thepaintingoftheexposedofsteelstructuresuchasshelloutside.Deckhouse,funnel,etc,andoflivingspacesincl.Passagesshallbefreefromsagsandruns.（船体外壳、甲板室、烟囱等，以及包括通道在内的住舱外露的钢结构的涂层表面应避免产生流挂和颜色不均匀）5（在使用了指定的涂料后，涂层的损坏部分应在适当时间进行修补当，涂层破损未延伸至钢材表面时，用砂皮纸拉毛后油漆修补至规定的干膜厚度既可；当涂层破损延伸至钢材表面时，进行二次表面处理时用钢丝刷或打磨枪处理至

14、3,使涂层获得适当的结合力）5）（当淡颜色的环氧涂料用在压载水舱时，影响涂料性能和质量的机械和热损伤处应依照油漆服务商的建议进行修补，但是那些不影响涂层质量的褪Age污点和表面灰尘则不需要修补）2.4.3（舾装件的涂装施工）1）machinery,electricalequipment,fittingsvalves,deckmachinery,navigationequipment,furnitureandsoonshallbepaintedinaccordancewiththemanufacturestandardsunlessotherwisespecified.Equipmentshal

15、lbewellprotectedtopreventdamagetothefinishedpaint.Afterabovemachinery,equipmentandoutfittingsareinstalled,damagedpartshallbetouchedup.（机械、电器设备、配件、阀门、甲板机械、导航设备、备件等除有特别指明外都依据制造厂的标准进行涂装。设备应受到完好的保护，避免面漆的破坏。机械、设备、配件在安装后，如涂层有损坏则需修补）2）ThesteeloutfittingnotincludingpipesshallbeprimedwithIPsintergard269,to50

16、micronsofdryfilmthickness.Theepoxyprimertobeuniversallycompatibleaccordingtoapplicationofthespecifiedcoatingsystempereachlocationon“3.PaintingScheme”.（所有铁舾装件不包括管子在内做一度intergard269底漆50“m。该底漆必须与“3.油漆明细表”中指定的油漆配套有好的相容性）3）Theoutsideofthesteelpipesshallbecoatedwiththepaintingsystemspecifiedinthisspecific

17、ationbeforeinstalling.FortheinvisiblepartofthepipesoutsideunderU-boltorpipesupportafterinstallationnoneedtocoatanymore.（在安装前铁管的外表应按本明细表的要求做好相应的涂层。对于安装后在U型螺栓或管子支架下的不可见部分无需再涂装）4）Thesurfacesofcopper,copperalloy,aluminumalloy,stainlesssteel,galvanizedsteelandnon-corrosivematerialsshallnotbepaintedunless

18、otherwisespecified.（铜、铜合金、铝合金、不锈钢、镀锌件或其他耐腐蚀材料的表面不涂装，除非有另外说明）5）SmallsteeloutfittingsmanufacturedbyasubcontractorshallbetreatedandpaintedbasedonBuilderspracticelikeasabove（2.4.3-2）unlessotherwisespecified.（外协的小型钢制舾装件依照2.4.3-2中所写的船厂惯例来进行处理和涂装，除非有另外说明）PAGE:76）Fixturesadjacentcoatedsurface,labelplates,ru

19、bbergaskets,etc.shallbeproperlyprotectedduringsurfacepreparationandpainting.（在靠近涂装施工区域的铭牌、橡胶垫圈等应在表面处理和油漆时加以适当的保护）Matterstodemandspecialattentionforpainting（涂装施工时需特别注意地事项）1）Paintingworksshallnotbeperformedinopenairduringtheperiodofrain,snow,fog,dustandalsoshallnotbecarriedoutwhentheweatherconditionsm

20、aycausecondensationi.e.whentherelativehumidityexceeds85%,orsteeltemperatureisnothigherbyatleast3.0Cthanthedewpoint.（在露天的环境下，下雨、下雪、有雾、有扬尘的天气不能进行涂装作业，也不能在相对湿度超过85%或钢板表面温度不超过露点3C下的条件下施工）2）Dis-coloration,stainsandsurfacecontaminationwhichdonotaffecttheperformanceandqualityofthecoatingmaynotberepaired,ho

21、weverdetrimentalpoorappearanceoftheaboveoftheshipoutside,shallbecleanedbymeansofwater,thinner,etc.,orotherwiserestoredasnecessary.（不影响涂层性能和质量的变色、污点、表面灰尘不必修补，但影响船舶外观的上述缺陷要用水、溶剂等清洁或用其它可修复的方法进行处理）3）Stripecoatshallbeappliedafterapplicationofeachfullcoatattheedgesofsmallholes（slots,scallops,drainholes,ai

22、rholes,etc.,）cornersofframeandfreeedgesofstructuralmembersandweldingseamsinheavycorrosiveareassuchasballasttanks,peaktanks,freshwatertanks.（在易受腐蚀部位如压载舱、尖舱、淡水舱等中的小孔边缘（狭缝、扇形边、排水孔、通风孔等）结构死角、结构自由边和焊缝在预涂完毕后方进行涂装）4）Technicalrequirementsforpaintingworkssuchasmixing,thinningratio,atmospherictemperature,humi

23、dity,recoatingintervalanddryingtimeshallbeinaccordancewiththepaintmanufacturerprosductcataloguerecommendation.（涂装施工的工艺要求如混合比、稀释率、大气温度、湿度、覆涂间隔、干燥时间应依据油漆公司的产品说明书推荐）2.5Inspection（检验）1）Theconditionofsecondarysurfacepreparationpriortofirstcoatingandthetotaldryfilmthicknessafterfinalcoatingshallbeinspecte

24、dbythreeparties（Builder,PaintmakerandOwner）.PAGE:8TheclearingconditionanddryfilmthicknessofbetweencoatsshallbeinspectedbytwoPAGE:9PAGE:9parties（BuilderandPaintmaker）.SpotcheckshallbecarriedoutduringOwnerinspectionrandomly.（第一度涂装之前的二次除锈和完工涂层的干膜厚度应由三方（船厂、油漆商、船东）来检验。）（中间各涂层之间的清洁状况与中间涂层的干膜厚度由油漆商和船厂两方面检查

25、，船东可随时抽检。）2）Dryfilmthicknessshallnotbemeasuredforoutfitting,pipesupports,machineryseats,smallfittings,structuralmembersandweldingbeads,etc.ownerreservetheauthorityofspotcheck.（舾装件，如：管支架、机座、小型舾装件、构件及焊缝的干膜厚度不进行检验。船东保留抽检的权利）3）The85%ofmeasuredpointsareinaccordancewiththespecifiedthicknessorover,andthere

26、maining15%areatleast85%ofthespecifiedthickness.However,forhullandW.Tthedryfilmthicknessspecifiedinthepaintingscheduletobeattainedonatleast90%ofthemeasuringpointsandatleast90%thicknessofspecifiedonetobeattainedonremaining10%measuringpointsexceptplateedges,etc.（至少有85%的测量点应该达到说明书中所指定的干膜层厚度，剩下15%的测量点至少达

27、到规定厚度的85%）（但是，对于外板及液舱，至少有90%的测量点要达到油漆明细表中指定的干膜层厚度，剩下10%的测量点至少达到规定厚度的90%）4）PullofftestshouldbeappliedinHull,BallastTanks,CargoTanks,SlopTanks.Abouttestresult:Hull三3Mpa,Tanks三2.5Mpa（外板及液舱需进行附着力试验。结果要求为：外板三3Mpa，液舱三2.5Mp）Sa2.51st上海外咼桥造船有限公司共20页第10页上海外咼桥造船有限公司SWS序号NO涂装部位PAINTINGAREAS二次除锈等级SECONDARYSURFAC

28、EPREPARATION、/1、T道数COATS涂料名称和编号PAINTSNAME每道膜厚DFT/COAT(MIC.)颜色COLOUR共20页第11页备注REMARKNOSWS涂装部位PAINTINGAREASBottomuptoballastwaterlineSeachestsandstoneofSTPBoatberthingarea二次除锈等级SECONDARYSURFACEPREPARATIONBlockstageSa2.5涂料名称和编号道数COATS1st2nd3rd1st2ndPAINTSNAMEANDQUOTEIntershield300ENA300/AIntershield300

29、ENA301/AIntershield300ENA300/AIntershield300ENA300/AIntershield300ENA301/ABlockstageSa2.53rd4th5th1stOtherstageSa2.52nd3rd4thIntershield300ENA300/AIntergard263FAJ034/AInterspeed340BQA341Interzone505Interzone505Interthane990Interthane990每道膜厚DFT/COAT(MIC.)17517515015015012575504504505050颜色备注COLOURBron

30、zeAluminiumBronzeBronzeAluminiumBronzeLightGrayBrownREMARKANDQUOTEBlockstageSa2.51st2ndTopsideandboottopOtherstageSt33rd4th5thBlockstageSa2.51stWeatherdeckOtherstageSt32nd3rd4th1stBlockHelicopterdeckstageOtherstageSa2.52nd3rdSt34thIntergard269EGA088/AIntershield300ENA300/AIntershield300ENA301/AInter

31、thane990Interthane990Intergard269EGA088/AIntershield300ENA300/AIntershield300ENA301/AInterthane990Interzone505Interzone505Interthane990Interthane99050150150505050175175504504505050RedBronzeAluminiumRedBronzeAluminium面积0.06m2上海外咼桥造船有限公司共20页SWS第12页序号NO涂装部位PAINTINGAREAS二次除锈等级SECONDARYSURFACEPREPARATION

32、、/1、T道数COATS涂料名称和编号PAINTSNAMEANDQUOTE每道膜厚DFT/COAT(MIC.)颜色COLOUR备注REMARKBlockstageHelicopterdecksupportsandthebacksurfaceofhelideckOtherstageSt32nd3rd4thIntergard269EGA088/AIntershield300ENA300/AIntershield300ENA301/AInterthane9905015015050RedBronzeAluminiumOutsidesuperstructureCargooiltanks(tankbott

33、omandupto2.0m,tankceilingandbelowdownto2.0m)10Sloptanksandprocesstanks&Scum.TkBlockstageSa2.51st2ndOtherstageBlockstageOtherstageSt33rd4th1stSa2.5Sa2.52nd1st2ndIntergard269EGA088/AIntershield300ENA300/AIntershield300ENA301/AInterthane990Intergard403KBA400/AIntergard403KBA402/AIntergard403KBA400/AInt

34、ergard403KBA402/A5015015050150150150150RedBronzeAluminiumBuffGrayBuffGray面积0.06m2上海外高桥造船有限公司SWS序号NO涂装部位PAINTINGAREAS二次除锈等级SECONDARYSURFACEPREPARATION、/1、T道数COATS涂料名称和编号PAINTSNAMEANDQUO11BallasttanksincludeforeandafterpeaktanksBlockstageSa2.51stIntergard403KBA4002ndIntergard403KBA40212Voidspaceandcof

35、ferdamBlockstageSa2.513FreshwatertanksOtherstageSa2.514VentilationductsinsideBlockstageSt315VentilationductsoutsideBlockstageSt316Torchtowerexternal(10mbelowtop)BlockstageSa2.51st2nd1st2nd3rd1st2nd1st2nd3rdIntergard403KBA400/Intergard403KBA402,Interline850TLA850/Interline850TLA851/Interline850TLA850

36、/Intergard400EPA001/Intergard400EPA003/SameassurroundingInterzinc22QHA028/Intertherm50HTA09Intertherm50HTA09面积0.06m2上海外高桥造船有限公司SWS序号NO涂装部位PAINTINGAREAS二次除锈等级SECONDARYSURFACEPREPARATION、/1、T道数COATS涂料名称和编号PAINTSNAMEANDQUO17Torchtowerexternal(therestarea)BlockstageSa2.51stIntergard269EGA088/2ndIntershi

37、eld300ENA3003rdIntershield300ENA3014thInterthane99018SeawaterpipesysteminsideSa2.51stIntershield300ENA3002ndIntershield300ENA30119SeawaterpipesystemoutsideSa2.51stIntershield300ENA3002ndIntershield300ENA30120Cargooilpipes&inertgaspipesysteminsideSa2.521Cargooilpipes&inertgaspipesystemoutsideSa2.522H

38、ightemperaturepipeexteriorsurfacebehindinsulationSa2.51st2nd1st2nd1st2ndIntergard403KBA400/Intergard403KBA402/Intershield300ENA30(Intershield300ENA301Interzinc22QHA028/.Intertherm891HTA0(面积0.06m2上海外高桥造船有限公司SWS序号NO涂装部位PAINTINGAREAS二次除锈等级SECONDARYSURFACEPREPARATION、/1、T道数COATS涂料名称和编号PAINTSNAMEANDQUO23

39、FireequipmentandlifeequipmentManufacturersstandard24WeatheredwoodenoutfittingsManufacturersstandard25SteeloutfittingonweatherdeckBlockstageSt31stIntergard269OtherstageSt32ndIntershield3003rdIntershield3004thInterthane99026Bilgetank,bilgewell,wasteoiltankandsewagetanketc.BlockstageSa2.51stIntergard40

40、3KBA4002ndIntergard403KBA40227Shipsname,draftmarksandshellmarksBlockstageSa2.51stSameprimerassurroundiOtherstageSt32ndInterthane99028Fueloil,dieseloilandlubeoiltanksOtherstageSt3Anti-rustoil29TanktopandwallsbelowBlockstageSt31stIntergard403KBA400面积0.06m2上海外高桥造船有限公司SWS序号NO涂装部位PAINTINGAREAS二次除锈等级SECON

41、DARYSURFACEPREPARATION、/1、T道数COATS涂料名称和编号PAINTSNAMEANDQUO30ThewallsandceilingabovethesteelfloorinengineroomBlockstageSt31stIntergard400EPA001/OtherstageSt32ndIntergard400EPA003/3rdIntergard740ECserie31EngineroombehindinsulationsteelsurfaceBlockstageSt31stIntergard400EPA001/OtherstageSt32ndIntergard4

42、00EPA001/32EngineroomdeckandflatBlockstageSt31stIntergard400EPA001/OtherstageSt32ndIntergard400EPA003/3rdIntergard740ECserie33DeckunderdeckcompositionandcementinginengineroomNopainting面积0.06m2上海外高桥造船有限公司thesteelfloorinengineroom2ndIntergard403KBA402,SWS2ndIntergard400EPA003/二次除锈等级SECONDARYSURFACEPRE

43、PARATION序号NO3434.4涂装部位PAINTINGAREASInsideboilerandpumproomBaresteelofwallandceilingWallandceilingsbehindinsulationBaresteelfloorDeckunderdeckcompositionandcementing道数COATS涂料名称和编号PAINTSNAMEANDQUOBlockstageOtherstageBlockstageOtherstageBlockstageOtherstageSt3St3St3St3St3St31st2nd3rd1st2nd1st2nd3rdIntergard400EPA001/Intergard4