广柴8320船用柴油机供货技术条件

DeliveryTechnicalConditionsForModel8320ZCd-8MarineDieselEngine8320-JH115H-01GuangzhouDieselEngineFactory共16页 第1页CONTENTSInGeneralSpecificationsandMainTechnicalParametersTechnicalConditionsandNotesDeliveryScopePackingFactoryWarranty编制书写校更改标记 处数 许可书号 签字 日期 审

实施日期共16页 第2页InGeneralThisdeliveryconditionsspecifythemainspecifications,technicalconditions,deliverypacking,factorywarranty,spareparts,forthe8320ZCd-8dieselengine.Whenex-factory，theenginesshallbeinaccordancewiththetechnicalrequirementsstipulatedinthisdeliveryconditions.13Forthedetailsofthefittingdataandtheex—factorytestrecords，seetheTechnicalCertificate.Fortheparticularrequirementsfromusers，suchastotakeouttheoutputpowerfromthefrontendoftheengine,tomodifythedimensionsofconnectingtheflywheelwiththecoupling，touseGeislingerflexiblecoupling，toinstalltheremotecontroldevice,etc，theymustbestipulatedinthedeliverycontract.ThetorsionalcalculationmustbecarriedoutwhenprojectingthepropulsionplantinordertosatisfytherequirementofsafetyandoperationIfthefrontendoutputshaftisappliedtheequivalentsystemforthetorsionalcalculationshalladdrelativemasspointstoensureaccuracyofcalculation。Whentheengineisusedasthemainpropulsionplantwithahead ＆asternclutchgearbox,itisnotpermittedtoengagetheclutchgearboxwiththeengineatminimumidlingspeedtoavoidthe engine stops automatically due to the sharp reduction of the speed. The speed pre-engagementshallbedecidedaccordingtotherequirementsforequipmentsoftheshaftsystemTherecommendedspeedforpre—engagementis55～60oftheratedspeedoftheengine。1。7Thesupplieroftheremotesystemmustsetsuitablepre—engagementspeedfunctionfullyconsideringtherequirementforcontrolsystemfromtheengineandahead＆asternclutchgearboxtoensuretheenginecanoperatenormallyduringtheoperationofengagementanddirectionchange.1。8Incasethattheequipmentitemanditsquantitysuppliedbythefactorydifferfromthesameshowninthistechnicalconditionsdocument，thedeliverycontractwillprevail。1。9GuangzhouDieselEngineFactoryholdstherighttoreplacethepartsorcomponentslistedinthisScopeofDeliverywiththeonesofthesameperformanceorthebetterwhenitnecessary。共16页 第3页SpecificationsandMainTechnicalParametersModelofdieselengine 8320ZCd—8Fourstroke，inline，watercooled,Type directly injected， turbocharged，irreversiblemarinemaindieselenginewithanintercooler。No.ofcylinders8Cylinderboremm320Pistonstrokemm440Ratedoutputkw2206Ratedspeedr/min525Overloadrating（1hour）kw2426.6Speedatoverloadoperationr/min542DisplacementofpistonL282.9SpecificairconsumptionKg/s5。0Minimumidlingspeedr/min210Compressionratio13:1SpecificairconsumptionKg/s5。0Minimumidlingspeedr/min210Compressionratio13:1MeanpistonspeedM/s7。7MeaneffectivepressureMPa1.782MaximumcombustionpressureMPa≤13.5Cylinderexhausttemperature（dieseloil)℃≤450Cylinderexhausttemperature（HFO)℃≤430ModelofturbochargerVTR304—11SupercharingtypePulsesuperchargingwithinter-coolingSuperchargepressureMPa0.31±0.02Longtermallowablespeedoftheturbochargerr/min＜24000

g/kW.hg/kWh

1891。2共16页 第4页Max.allowablespeedoftheturbochargerr/min＜27000Maxoperatingtemperatureofturbine℃＜640ExhaustgascounterModelofaircoolerCoolingareaMPaM20.00294KLQ153H153Temperatureofinletwaterofaircooler℃32CoolingtypeClosedSpeedofseawaterpumprpm2352Speedoffreshwaterpumprpm2352DisplacementofseawaterpumpM3/h120DisplacementoffreshwaterpumpM3/h100Liftofseawaterpumpm18Liftoffreshwaterpumpm18Freshwatertemperatureatengineinlet℃60to70FreshwatertemperatureatengineModeloffreshwatercoolerCoolingareaoffreshwatercooler℃M2＜85BLG30.50B30Modeloffreshwatertemperatureregulator℃LZFT100GII2（60to75)40CDlubeoilfortheengineoperatedBrandoflubeoil ondieseloil4030 highly basic lube oil for theengineoperatedonHFOFormoflubricationLubeoilpressureLubeoilpressureforLubeoilpressurepumptypeSpeedoflubeoilpumpDisplacementoflubeoilpressurepump

MPaMParpmM3/h

Pressurelubricating

lubricating and splash0.45to0.550.1to0.3Gear154756LubeoilsuctionpumpProvidedbytheuserModelofLubeoilfinefilterSBL125BILubeoilsuctionpumpProvidedbytheuserModelofLubeoilfinefilterSBL125BIT（264mesh/inch）Lubeoiltemperatureatengineinlet℃50to65Lubeoiltemperatureatengineoutlet℃65to80ModeloflubeoilcoolerBLG45.55ACoolingareaoflubeoilcoolerM245Modeloflubeoiltemperatureregulator℃LZFT80GII2（55to70）Brandoffueloil0＃dieseloilGB252-1994Fuelsupplyadvanceangle°180cSt/50℃HFO13+3beforeT。D.CBoreoftheplungermm26Strokeoftheplungermm19.75Specificationofnozzle9×0。45R×130°OpeningpressureforfuelinjectorMPa30FuelfinefiltertypeSBL40IITFilternetmeshoffuelfinefilter400mesh/inchFuelstrainertypeSBL40IITFilternetmeshoffuelfinefilter202mesh/inchFueloilpressureatfuelinjectionpumpinletFueloilviscosityatfuelinjectionpumpGovernormodelGovernortypeυ≤2%whennυ≤2%whenn〈50%neInstantaneousspeedregulation≤10％PermanentspeedregulationStartingtypeStartingairbottlepressureMPa≤5%Bycompressedair2.94

MPacSt

0。1to0.15fordieseloil0.4to。5for12to14forHFOYT111VGMechanical—hydraulictypeυ≤1.5%whenn≥50%ne共16页 第6页CapacityofstartingairbottleMin.startingpressureLMPa300×20.9Firingorder1-4—7—6—8—5-2—3Inletvalveopening70°beforeD.CInletvalveclosing45°afterB.D.CExhaustvalveopening55°beforeD.CExhaustvalveclosing50°afterT。D.CRotationdirection（viewedontheflywheel)ClockwiseOveralldimension（L×W×H）mm6010×1853×3480Heightabovetheaxisofthecrankshaftmm2675Depthbelowtheaxisofthecrankshaftmm705Min。 heightabovetheaxisof thecrankshaftdismantlingorassemblingpistonandconnectingrodNetweightoftheenginemmkg275030000AlarmatlubeoilpressurelowMPa0.20Shut-downoftheengineatlubeoilpressuretoolowMPa0.12Alarmatlubeoiltemperaturehigh℃75Alarmatfreshwatertemperaturehigh℃85AlarmforthefuelleakageofhighpressurefueloilpipeHighlevelOver-speedlimitertypeCentrifugal,hydraulictypeActionspeedofover-speedlimiterrpm588to604TechnicalConditionsandNotesThereferenceconditionsforthecontinuousoutputpowerspeedandSFOC,accordingtothestandardofCB/T3254。1-94，areasfollows：Atmosphericpressure：P0＝0。1MPa；Ambienttemperature：T0＝298Relativehumidity：Φ0＝30％;Coolingwatertemperaturebeforechargingaircor0＝25℃。共16页 第7页3。2TheSFOCoftheengineisbasedonthefueloillowcaloricvalueof42700kJ/kg.3.3Thereferenceconditionsfortheunrestrictednavigationareaengineaccordingtoareasfollows：Absoluteatmosphericpressure:PX＝0.1MPa;Ambienttemperature：TX＝318KRelativehumidity：ΦX＝60%；Coolingwatertemperaturebeforechargingaircorx=305K(3℃)Underthereferenceconditionssaidabove,thepoweroftheengineis2206kWwiththeenginespeedof525r/minandtheexhausttemperatureattheoutletofeachcylinder≤450℃。3。4Theoverloadrating（1hour）isreferredas110%ofratedoutputprovidingthattheengineisoperatedforonehourevery12hours.3。5Whentheengineisoperatedatthecontinuousoutputpowerthedifferencebetweenfollowingoperatingparametersincylindersshallnotbemorethanthefollowingstipulatedvalue：Thecompressedairpressure：2。5％Mbustionpressure：4。0%Exhausttemperatureattheoutletofcylinder:5.0％3。6Theengineunderthecoolstatuswiththeambienttemperaturenotlessthnshallbestartedupwithin10seconds。Theairbottlewithitsairpressureof2。94MPacanbeusedforstartingtheengineformorethan6timeswithoutfillinguptheairbottlewithair。Theengineisallowedtobeoperatedattheloadoflessthan20%ofratedoutputforashorttimewhentheturbochargerfailstooperateduetoitsdefault.Butatthattimethecoveroftheairinletchambershouldberemoved。Itshallbeallowedthattheengineistobeoperatedattheloadofnotmorethan50％ofratedoutputforashorttimewhenoneofthecylindersisoutoffiring.3。10UsersshalltakethetorsionalcalculationfortheshaftingwithtorsionalcalculationdataoftheenginefromGDFandthecalculatingresultshallagreetotherequirementofCCS.GDFcandothatfortheuserwithextracharge.3。11ThecostforpackingandCCSinspectionwillbeextracharged。共16页 第8页ScopeofDelivery：4。1.Theattachmentsinstalledonthemodel8320ZCd—8dieselengineNo.

DRG。/No。

Description

Q’ty

Remark1VTR304-11Turbocharger12YT111GVHydraulicgovernor134Type SZMB2GSBL40ⅡTTachogeneratorFuelfinefilter21400mesh/inch5320。27.00Over—speedtripdevice168320.71E。00BLubeoilpump1Q＞56m3/h7 YI320——008 KLQ153H

FreshwaterAircoolerAll the flanges and joints for

1 Q=100m3/h1 GEA9 8320。130.00B connectingexternalpipestothe 1engine10YI320-602—00Seawaterpump1Q=120m3/h11320。23.00Oilqualitylimiter112320.26。00Startspeeder113320。29D。00Emergencystopdevice114320B-200000Injectionpump815Q8UL-00G2Injector84。2Theattachmentssuppliedwiththemodel8320ZCd—8dieselengine：No。123456789101112

DRG./No。BLG30.50BBLG45.55ASBL125BILZFT100GII2LZFT80GII2CP3008320.221A。00SBL40ⅡT320。73。00A320.74。00A320。47.00BI—100

DescriptionFresh water cooler with coolingareaof30m2Lubeoilcoolerwithaareaof30m2LubeoilfilterRegulating device for watertemperatureRegulatingdeviceforlubetemperatureStartingairbottleTurbochargeroutsideConnectedpipeassemblyFuelcoarsefilterLube oil valveLubeoilcoarsefilterLowpressureairNon-returnvalve

Q’ty111112111111

Remark264mesh/inchBeactiveatthefreshtemperatureof60～750CBe active at the lube temperatureof55～700C202mesh/inch13 300.146。0014

Interlockmechanismforbarring flywheelandstartingengineMarinealarmbox 1

共16页

第9页4。3Listofsparepartssuppliedwiththeengine:Thesparepartssuppliedwiththeengine（1）No。 Drg。No。 Description Qty.1cylinder1cylinderhead assembly (320。01。00B，testvalveandsafetyvalve1setcomplete(320。03.00),startingvalve2320.01.09complete(320。53。00)。Valvecap233200111BInletvalve24320.01。11HExhaustvalve25320.01。13Valvecollar4pairs6320.01.15Valveguidesleeve47320.01。28BInletvalveouterspring48320.01.29BInletvalveinnerspring49320。02。03Cylinderheadnut8108320。02.05Cylinderheadstud8118320.02.25Cylinderheadsealring412320。02。26Cylinderlinersealring413320。02。27Cylinderlinerwatersealring6148320.02.40Cylinderlinerassembly1set15320.03。10Safetyvalveassembly1set16320。05.04Thrustblock1pair

RemarkForinletvalvesHone patterninside17 320.05。10320。05。320.14E.20connectingrod19320.10。320.14E.20connectingrod19320.10。03Valvetappethead420320.10.04Adjustablepressscrew421320.10.05Nut422320。11。04Oil—retainingdisk223320。11.07Spring224304CRolleroftheinjectiontappet225105DRollerofthevalvetappet226320.11.106CRollerbush427320.11。107Rollerpin42832040APushrodassembly229320.13E.02Firstpistonring430320.13E。03Secondpistonring4313201320AScraperring432320.13E.07Thirdpistonring4

Upper，bottomshellformainbearing Upper,bottom shell for big end of 共16页 第10页320.52.0937320320.52.0937320。53。00Startingvalveassembly1set383205301Copperwasher639320.60.60CHighpressurefueloilassembly4set40320B-200005Plungerspring241320B-200200Plungermatingpartsassembly233320.14E.01Longerconnectingrodbolt434320。14E.02Connectingrodshortbolt43532014E06Copperbush236320。52。08Valve142320B 42200100

Fueldeliveryvalveassembly

2set43 Q8U-07S144 Q8U—09A

Springforinjector 2Washer 645 ZU30100B1

Injection needle valve mating assembly

2set 9×0。45×130°478320.92.03ASandwichgasket1488320.92.02A478320.92.03ASandwichgasket1488320.92.02ASandwichgasket34983209201ASandwichgasket350320.92.03Sandwichgasket251320.92.05Bolt852320。92.04Nut853832092.13AShortBolt854W8320.92.110AExpansionjoints1set55320.92。09Ballwasher456W8320.92.120AExpansionjoints1set57320.31.06ARubberdiaphragm25832070.510BFilterscreenassembly＊1set*320.70.510BFilterscreenassemblywillreplacethe320。70.510AFilterscreenassemblyafter100hoursoperationofthedieselengineThesparepartssuppliedwiththeengine(2）No。 Designation

Specs

Standard

Q’ty

Application11010214Material:8320T3in84Copper22conformity65washer18withthe6627standard2730GB500-752833217×1.9Material：1Forspeedcontroller2Otype8×1.9RubberI—22ForinstrumentpanelSealringWiththeone-waySealringWiththeone-waythrottleshuttlevalve410×1.9standard3Forone—waythrottle

9×1.9

Inconformity

2 Forspeedcontroller,value共16页 第11页5678910111213141516171819202122232425O-RubberSeal2829303132333435363738 J-shapeseal

12×1.914×2.415×2。416×2.418×2.420×2。422×2。428×3.530×3.131×3.536×3。530×3.5540×3。140×3。535.5×3。5546×3.550×3.1511×260×5.3G47.5×3。5555×3。155×3.563×3。170×3.172×5.775×3.185×3.190×3。1170×5。7180×5。7210×5。7240×8。6350×8。632×3。5130×160×16

GB1235—75Material：RubberI-2InconformityWiththestandardGB1235—75HG4-338—66

10 Forthestartingvalve，thereversingvalveandtheexplosionsafetydoorForlubeoilpressureregulating1 valve1 ForspeedcontrollerForthestartingvalve，thefueloil3 pipe， drainer and tensioningpump3 Fortheone—waythrottlevalveFortheoillimiteddevice，valuefixerForthefuelpipes,theabsorber1 Forthespeedcontroller12 Fortheengineblock1 Forthemainstartingvalve1 Fortheoillimiteddevice4 Fortheinjector1 Forthevaluefixer1 Forthestartingaccelerator4 Fortheinjectors1 FormainstartingvalveFor the fuel injection tappet4 assembly2 Forinjectionpumps4 Forinjectionpumps6 Forinjectors6 Forthetappetrodandtheairfilter1 Fortheoillimiteddevice4 Forthestartingvalve1 Forthemainstartingvalve1 Forthemainstartingvalve1 Fortheairwaterseparator6 Forthetappetrod,bedplate1 Fortheairdistributor1 Fortheairdistributor3 Fortheexplosionsafetydoor1 Fortheairdistributor1 Forthelubeoilcoarsefilter4 Forairinletpipe2 Forcoolingsystem1 For the front end outputshaft共16页 第12页ListofspecialtoolssuppliedwiththeengineNo.

DRG./No。

Description

Qty.

Remark1320.100。01Spannerforflywheelstudsandnuts12320。100。03Socketforcylinderheadnut13320.100。04Spannerforcylinderheadnut14320。100.05Spannerforconnectingrodstuds15320。100。07Studofsupport66320.100。08Toolfordismantlingdeliveryvalvepressseat17 320。100.098 320.100.119 32010010 320。100.13

Spannerforinjectorconnectingpipeandscrewofrockerarmretainer 1Squarehole box spannerfor connecting rodstuds Spannerfornutofthe1＃injectionpump’s 1highpressurefuelpipepressurefuelpipe11320.100.14Handleforpumpingfuelbyinjectionpump112320.100.15Toolforpressurefuelpipe11320.100.14Handleforpumpingfuelbyinjectionpump112320.100.15ToolfordismantlingHydraulicpumpof1tensioner13320.100。16Spannerforroundnutofcamshaftgearwheel114320。100。17Squareholeboxspannerformainbearingnut115320。100。18Injectortestbracket116320。100.19Toolforliftingupcylinderhead117320。100.21Spannerforinjectornut'shousing118320.100.10Toolfordismantlingcamshaftgearwheel119320.10020AToolforliftinguppistons120320。100。30Toolforassemblingpistons1TheNo。21 320。100.4022 320100

Drawer for dismantling the impeller of waterpumpTool for dismantling and assembling valve

1 ofthepressingplateis320。10010conicalrings23conicalrings23320.100。60Toolforlappingvalves12425320。100.70320.100.80Torquespannerfortighteningboltsornutsand 1measuringthetighteningtorqueToolfordismantlingpistonpincirclet 126320。100。90Toolfordismantlingcylinderliner1278320.100.110Toolforliftingupengine12829320100。120A320.100.130AToolfordismantlingconnectingrodcoverToolfordismantlingmainbearingcover11共16页第13页30320.100.140Toolfordismantlingmainbearingbottomshells131320.100.150Toolfordismantlinginjectorspring132320.100。160Testerforcheckinginjectionadvancedangle133320.100.170Stopperformountingbearingshell134320.100。180Toolforassemblingandremovalofpistonring135320100190ToolfordismantlinginjectorHydraulictensionerfortierod137320。103A。00Hydraulictensioningoilpump138320.104.00ATensionerforcylinderheadstud139320.66.00Injectortestpump14。5.Listofinstrumentsandalarmdevicessu