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WelcometothePerkinsEnginesProductTrainingFacilityTrainingCourse:2306/2806Series

Presentedby

PleaseNote:ThisProductTraininginformationisdistributedforinformationalpurposesonly.ItisnottobeconstruedascreatingorbecomingpartofanyPerkinsEnginescontractualorwarrantyobligationTheappropriateserviceliteratureshouldbethefinalauthorityandsourceofinformation.CourseSyllabus:

Classroom

Engineviews/Radiator. Technicaldata.Engineratings. ECOPlusFiltration MechanicalFeatures(External).MechanicalFeatures(Internal).MEUIFuelSystemanditsAdvantages.CoolantSystem.OilLubricationSystem.ServiceandMaintenance. InductionSystem

@PerkinsProprietyInformationofPerkinsEnginesLimited2003AllrightsreservedWorkshop

MechanicalandElectronicFeaturesCheckingandsettingTiminggears.ResettingCamshaftGearBacklash.Resettingvalveclearances.ResettingEUIPlungerTravel.

CourseSyllabus:

@PerkinsProprietyInformationofPerkinsEnginesLimited2003AllrightsreservedTechnicalData

@PerkinsProprietyInformationofPerkinsEnginesLimited2003Allrightsreserved2306and2806EngineRange2300SeriesØ14.6litreðthreemodelsðTAG800SeriesØ15.8litreðtwomodelsðTAG1.2.Availableas

Electropak/Electro-UnitforGen-setPoweronly

@PerkinsProprietyInformationofPerkinsEnginesLimited2003AllrightsreservedEnginePowerRatingsPowerRange(ContinuousPrimeStandby)Gross 2806TAG1/2 1500rpm 316kW483kW 1800rpm 407kW616kW 2306TAG1/2/3 1500rpm 226kW396kW 1800rpm 262kW447kW

SeePerkinsSpecificationSheetsforfurtherInformation

@PerkinsProprietyInformationofPerkinsEnginesLimited2003AllrightsreservedEngineRatingsDefinitionsBaseloadorContinuous:Unlimitedhoursusage,loadfactor100%ofpublishedbaseload/continuouspower,10%overloadavailable1hourin12i.e.Poweravailableforcontinuousfullloadoperation.PrimePower:Unlimitedhoursusage,loadfactor80%ofpublishedprimepowerover24hours,10%overloadavailable1hourin12Standby(maximum):Poweravailableatvariableloadintheeventofamainspowernetworkfailure,uptoamaximumof500hours/yearofwhich300hoursmaybecontinuous.Nooverloadispermittedandtheloadfactoris100%

@PerkinsProprietyInformationofPerkinsEnginesLimited2003AllrightsreservedEngineNumberPlate

@PerkinsProprietyInformationofPerkinsEnginesLimited2003Allrightsreserved

2806C-E16TAG2

Family/Cylinders

Emissions(‘C’Stage2)

Electronic

Capacity(litres)

AspirationType

GenSet

RatingsIdentifier(TAG1/TAG2etc)EngineIdentificationNomenclature

@PerkinsProprietyInformationofPerkinsEnginesLimited2003AllrightsreservedNomenclature;2306C-E14TAG1,2&3FGA06-1234-U-5678-HEngineFamily,14litreA=TAG1,B=TAG2D=TAG3etc,GenSetEngineCountryofManufactureYearofManufactureNumberofCylindersEngineSerialNumberMFGProbuildlist

@PerkinsProprietyInformationofPerkinsEnginesLimited2003AllrightsreservedNomenclature;2806C-E16TAG1&2HGB06-1234-U-5678-HEngineFamily,16litreGenSetEngineA=TAG1,B=TAG2D=TAG3etc,NumberofCylindersEngineSerialNumberCountryofManufactureMFGProbuildlistYearofManufacture

@PerkinsProprietyInformationofPerkinsEnginesLimited2003AllrightsreservedEngineData-2306SeriesEngineConfiguration……...………….…...…………...…….…

6cylinder,inlineCycle…………...………….……...……....…4stroke,compressionignitionAspiration….…....

Turbocharged,air-to-airchargecooledCompressionratio…………...…….………….……….………………15.9:1Bore………………....………………..……..137mm(5.4inch)Stroke…….………….……...165mm(6.5inch)Cubiccapacity……....……….…….14.6litresFiringorder……………….…...…..1-5-3-6-2-4Valvespercylinder………………...………..…...……...…

4

Directionofrotation………......Anti-clockwiseviewedfromflywheelendTotalweight(Electropak)……….……….………………...…(dry)1535kgTotalweight(Electropak)………...……..………………...…(wet)1638kgOverhauldimensions…..….H.1614mm...L.2003mm…W.1107mm

@PerkinsProprietyInformationofPerkinsEnginesLimited2003AllrightsreservedEngineData-2806SeriesEngineConfiguration……...………….…...…………...…….…

6cylinder,inlineCycle…………...………….……...……....…4stroke,compressionignitionAspiration….…....

Turbocharged,air-to-airchargecooledCompressionratio…………...…….………….……….………………15.9:1Bore………………....………………..…140mm(5.512inch)Stroke…….………….…...171mm(6.732inch)Cubiccapacity……....……….…...…15.8litresFiringorder……………….…...…..1-5-3-6-2-4Valvespercylinder………………...………..…...……...…

4

Directionofrotation………......Anti-clockwiseviewedfromflywheelendTotalweight(Electropak)……….……….………………...…(dry)1535kgTotalweight(Electropak)………...……..………………...…(wet)1638kgDimensions…..……………...H.1730mm...L.2577mm…W.1127mm

@PerkinsProprietyInformationofPerkinsEnginesLimited2003Allrightsreserved Performancerelated:

PackageSizerelated:

Piston RadiatorCon-rod ChargeCooler Liner Fan&cowl Ringpack Crank Turbo Aircleaner Allchangesarefocussedonreducingcost&packagesizeEngineComponentChanges(15.8to14.6)

@PerkinsProprietyInformationofPerkinsEnginesLimited2003AllrightsreservedEngineSpecificationsavailable-ElectropaK–includingloosefuelcooler,batterychargingalternator,fancompletewithguards,radiator/chargecoolerwithconnectingpipe-work.Electro-Unit–ElectropaKlesscoolinggroup,pipe-work,fan&fandrive,(ElectropaK-Unitguardingisavailableasanengineoption).FantoFlywheel-ElectropaK

lesscoolinggroup,pipe-workandfanguards(Fan-2-FlywheelguardingtobeprovidedbyOEM)2300/2800Series–StandardSpec’s

@PerkinsProprietyInformationofPerkinsEnginesLimited2003AllrightsreservedOverviewofMechanicalFeatures

@PerkinsProprietyInformationofPerkinsEnginesLimited2003Allrightsreserved2306/2806-ProductFeatures

@PerkinsProprietyInformationofPerkinsEnginesLimited2003Allrightsreserved2306/2806-ProductFeatures

@PerkinsProprietyInformationofPerkinsEnginesLimited2003AllrightsreservedMechanicalFeaturesCylinderBlock

@PerkinsProprietyInformationofPerkinsEnginesLimited2003AllrightsreservedSculptured‘Summit’CylinderBlock

@PerkinsProprietyInformationofPerkinsEnginesLimited2003AllrightsreservedBlockStiffenerPlate’s

@PerkinsProprietyInformationofPerkinsEnginesLimited2003AllrightsreservedBlockStiffenerPlateWeight:27KgThicknessofplate: 8mmSump

@PerkinsProprietyInformationofPerkinsEnginesLimited2003Allrightsreserved

ThrustBearingPositionCrankcasewithCrankshaftFitted

@PerkinsProprietyInformationofPerkinsEnginesLimited2003Allrightsreserved

MainBearingShells

180°CrankshaftThrustBearings(fittedincrankcaseonly)(Groovedshellbearingfittedtoblock)MainBearingShells&ThrustWashers

@PerkinsProprietyInformationofPerkinsEnginesLimited2003AllrightsreservedTimingGears

@PerkinsProprietyInformationofPerkinsEnginesLimited2003AllrightsreservedPendulumTypeCamshaftGearAdjustableIdlerGearIdlerGearCompoundGearAssembly

CrankshaftPinionGearFuelTransferPump

OilPumpDriveGearPositionCoolantpumpDriveGearPositionGearTrain

@PerkinsProprietyInformationofPerkinsEnginesLimited2003Allrightsreserved

@PerkinsProprietyInformationofPerkinsEnginesLimited2003AllrightsreservedCheckingGearBacklashAttachmagneticbasehereMeasureclearancehereAdjustclearancehereSetfingerclockhere

@PerkinsProprietyInformationofPerkinsEnginesLimited2003AllrightsreservedPendulumTypeCamshaftGearRotatingBalanceWeightsLocationDowelHole

@PerkinsProprietyInformationofPerkinsEnginesLimited2003AllrightsreservedCamshaftGearTimingMarksCaseGear

@PerkinsProprietyInformationofPerkinsEnginesLimited2003AllrightsreservedNoDampingFrequencyRatioAmplitude1.0DampedTorsionalVibration

@PerkinsProprietyInformationofPerkinsEnginesLimited2003Allrightsreserved

TorsionalVibrationDamper2Structure1.Housing2.Casing3.InertiaRing(mass)4.Bearings5.SiliconeFluidHasseandWredeDamper

@PerkinsProprietyInformationofPerkinsEnginesLimited2003Allrightsreserved

@PerkinsProprietyInformationofPerkinsEnginesLimited2003AllrightsreservedSingleBearingLayoutArrangementSingleBearingCrankshaftPalmFlywheelDiscCouplerAlternatorShaftCrankshaftNoseDamperTorsionalVibration

@PerkinsProprietyInformationofPerkinsEnginesLimited2003AllrightsreservedTorsionalVibrationTwinBearingLayoutArrangementCrankshaftPalmFlywheelFlexibleCouplingAlternatorShaftTwinBearingCrankshaftNoseDamper

@PerkinsProprietyInformationofPerkinsEnginesLimited2003AllrightsreservedCrankshaftSeals

@PerkinsProprietyInformationofPerkinsEnginesLimited2003Allrightsreserved

FrontendCrankshaftOilSealWearSleeve

CrankshaftPinionGearCrankshaft-RemovableWearSleeve

@PerkinsProprietyInformationofPerkinsEnginesLimited2003AllrightsreservedHowtheSealWorks!

@PerkinsProprietyInformationofPerkinsEnginesLimited2003Allrightsreserved

MustbefittedassembledtogetherMustnotbeseparated

MustbefitteddryOilSealandWearSleeve

@PerkinsProprietyInformationofPerkinsEnginesLimited2003Allrightsreserved1.Gearcase-SplitProtectionRing2.WearSleeve‘Crimp’Tool12

@PerkinsProprietyInformationofPerkinsEnginesLimited2003AllrightsreservedCylinderLiners

@PerkinsProprietyInformationofPerkinsEnginesLimited2003AllrightsreservedCylinderLiner-InductionHardened

‘OilSoaked’fillerband

Rubber‘O’RingSeals(2806)The2306lowerthreeliner‘O’ringsealsareallidenticalinsize

@PerkinsProprietyInformationofPerkinsEnginesLimited2003AllrightsreservedCylinderLinerCrossHatchingFinnish

@PerkinsProprietyInformationofPerkinsEnginesLimited2003AllrightsreservedCylinderLinerProtrusionetc

@PerkinsProprietyInformationofPerkinsEnginesLimited2003AllrightsreservedCylinderHeadGasket

BlockSpacerPlateOilFeed‘O’RingSeal

Renewall‘O’ringsandCoolantsealswhenrefittingspacerplateandgasketCoolantBobbinCylinderHeadGasket/SpacerPlateBlackMetal‘shim’GasketPlate

@PerkinsProprietyInformationofPerkinsEnginesLimited2003AllrightsreservedCylinderHeadlocatingdowelOilFeedtoCylinderHead

@PerkinsProprietyInformationofPerkinsEnginesLimited2003AllrightsreservedPistons&rings

@PerkinsProprietyInformationofPerkinsEnginesLimited2003Allrightsreserved

OilControl:

PistonRingsandCon-rod-AssemblyNew.0.1%ofFuelUsedUsed.0.5%ofFuelUsedTaperedwithChromeFace2ndring2.6oangleTapered/BarrelFacedPlasmasprayed‘Molybdenum’TopRingPistonLinerSpring

@PerkinsProprietyInformationofPerkinsEnginesLimited2003AllrightsreservedRingFaceProfile

@PerkinsProprietyInformationofPerkinsEnginesLimited2003Allrightsreserved

Combustion BowlPistonOilCoolingReservoirPistonSkirtPistonPinPistonRingClamp: 2806 GE50003

2806ArticulatedPiston

@PerkinsProprietyInformationofPerkinsEnginesLimited2003Allrightsreserved2306‘GalleryCooled’ArticulatedPistonSprayJetCutawaysOilcoolinggalleryPistonRingClamp:2306GE50045

@PerkinsProprietyInformationofPerkinsEnginesLimited2003AllrightsreservedOpenBreatherSystem

@PerkinsProprietyInformationofPerkinsEnginesLimited2003AllrightsreservedPistonCoolingJet

Pistoncoolingjetalignmenttool:PartNoGE50004

@PerkinsProprietyInformationofPerkinsEnginesLimited2003AllrightsreservedMechanicalFeaturesCylinderHead

@PerkinsProprietyInformationofPerkinsEnginesLimited2003AllrightsreservedCompositeEngineTopCover

@PerkinsProprietyInformationofPerkinsEnginesLimited2003AllrightsreservedFour-ValveMonoblockCylinderHead

@PerkinsProprietyInformationofPerkinsEnginesLimited2003AllrightsreservedValveAssemblies(4Valvespercylinder)InletValve30°SeatInnerSpringOuterSpringValveRotorIn/Ex

ImprovesservicelifeMinimisescarbondeposits

ExhaustValve45°SeatLowerSpringSeat

Collets

@PerkinsProprietyInformationofPerkinsEnginesLimited2003AllrightsreservedRoller-TypeRockers

@PerkinsProprietyInformationofPerkinsEnginesLimited2003Allrightsreserved

Machinedledgeusedasadatumpointtosetinjectorpre-loadstrokeTorquetightentheEUIwiringharnesssecuringnuts(”)to2.5N.m(22lb.in)

FourDigitEUITrimCodeEUInjectorLocation

@PerkinsProprietyInformationofPerkinsEnginesLimited2003Allrightsreserved‘O’RingsealsNote:

Donotreuseseals.‘Sacrificial’Compression‘O’ringGasseal-createsaCarbondamEUISeals6holes0.280holeØx130°coneangleExpectedInjectorLife10,000hours

@PerkinsProprietyInformationofPerkinsEnginesLimited2003AllrightsreservedECMCalibrationRefDistancebetweenTDCandCalRefPoint=3inchesTDCRefPositionECMCalibrationLocationPositionCalibrationBlockAccessBlankPlugCrankcaseref.point

@PerkinsProprietyInformationofPerkinsEnginesLimited2003AllrightsreservedTimingCalibrationProbeInstallationTheprobemeasurestheangularpositionofthecrankshaftandcomparesthistothemeasurementcomingfromtheCamshaftSpeed/TimingSensor.TheECMthenmakesacorrectionorcalibrationifnecessary.1mm(0.040in)

@PerkinsProprietyInformationofPerkinsEnginesLimited2003Allrightsreserved

Astainlesssteelsleeveisusedintheinjectorboretosealthecoolant.

Thesleeveissealedusingthree‘O’rings.However,combustiongasesaresealedbytheinjectorseatingonthemetalinthecylinderhead.TheLower‘O’ringsealinstalledontheinjectorprovidesforacombustiongassealuntilacarbondamisformedPleaseNote:RefertotheWorkshopManualforcorrectfittingprocedure EUIInjectorSleeveB1B2

@PerkinsProprietyInformationofPerkinsEnginesLimited2003AllrightsreservedTheinjectorgassealisataperontheinjectorintoataperinthecylinderheadi.e..Steelintocastiron–nocopperwasher.Whenthisworks,alinecontactsealisattained.Whenitdoesnot,agasblowand hotinjectoristheresult.ThelowerVitonOringshasstressrelaxed,hardenedandthencracked.

@PerkinsProprietyInformationofPerkinsEnginesLimited2003AllrightsreservedFlywheelBoltLocationholeforEstablishingT.D.C.FlywheelHousing-SAE1/2EngineTurningToolPositionforinsertingengineturningToolLongtimingboltTimingboltlocationhole

@PerkinsProprietyInformationofPerkinsEnginesLimited2003Allrightsreserved

@PerkinsProprietyInformationofPerkinsEnginesLimited2003AllrightsreservedCylinderHeadEngineAdjustments

ValveAdjustments UnitInjectorAdjustments Adjust AdjustNo1Cylinder@TDC In-1.2.4 No’s-3.5.6(compressionstroke) Ex-1.3.5Nowturnflywheel360degreesindirectionofenginerotati