公司控制计划

*****精密电子(昆山)有限公司,,,,,,,,,,,,

ControlPlan控制计划,,,,,,,,,,,,

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()Prototype样件()Pre-launch试生产(√)Production生产,,,,,,KeyContact/Phone主要联系人/电话/传真,,,Date(Orig.)制定日期,,Date(Rev.)修订日期,

ControlPlanNumber控制计划编号WS-OP-QR-APQP-025,,,,,,HuimingZhu朱会,,2007/7/10,,,

PartNumber/LatestChangeLevel零件编号、最新更改等级/水平,,,,,,CoreTeam核心小组,,,CustomerEngineeringApproval/Date(IfReq'd)顾客工程批准/日期（如需要）,,,

8203770/4770,,,,,,"ZhuHuiming,WangYanli,XuQihong,WangLizhi",,,,,,

PartName/Description零件名称/描述,,,,,,Supplier/PlantApproval/Date公司/工厂批准/日期,,,CustomerQualityApproval/Date(IfReq'd)顾客质量批准/日期（如需要）,,,

,,,,,,,,,,,,

Supplier/Plant公司/工厂,,,SupplierCode公司代码:,,,OtherApproval/Date(IfReq'd)其它批准/日期（如需要）,,,OtherApproval/Date(IfReq'd)其它批准/日期（如需要）,,,

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Part/ProcessNumber零件/过程编号,ProcessName/OperationDescription过程名称/操作描述,"Machine,Device,Jig,ToolsForMfg.机器设备、装置、夹具、工装或工具",Characteristics特性,,,SpecialChar.Class.特殊特性分类,Method方法,,Sample抽样,,ControlMethod控制方法,ReactionPlan反应计划

,,,No.编号,"Product

产品","Process

过程",,"Product/ProcessSpecification

/Tolerance产品/过程规范/公差",EvaluationMeasure.Technique评价/测量技术,"Size

容量",Frequency频率,,

10,物料接受/检验,,01.1,材质及表面质量,,,符合4990008000,核对供方材质证明,n=1,每批,来料检验记录,隔离\退货

,,,01.2,厚度,,,1.0±0.05,千分尺,n=1,每卷,来料检验记录,退货或特采

,,,01.3,宽度,,,56±00.5,游标卡尺,n=1,每卷,来料检验记录,退货或特采

,,,01.4,材料环境,,,符合ADMS05007,供方提供测试报告,n=1,每年,测试报告,退货

20,连续顺送生产,"冲床80T

连续模",02.1,,合模高度,,261.2mm±1.0,刻度显示,n=1,每次换模,目测确认,调整

,,,,,冲床吨位,,80T,目测确认,n=1,每次换模,目视,更换冲床

,,,02.2,孔长:,,,8±0.1,专用检具,n=5,1小时,首检记录表\巡检,返工/报废

,,,02.3,孔宽:,,,6±0.1,专用检具,n=5,1小时,首检记录表\巡检,返工/报废

,,,02.4,总宽:,,,10±0.1,卡尺,n=5,1小时,首检记录表\巡检,返工/报废

,,,,,,,,卡尺,n=5,1小时,Xbar-R/Cpk,隔离

,,,02.5,漕深:,,,0.2~0.3,核对标准样件,n=5,1小时,首检记录表\巡检,返工/报废

,,,02.6,漕宽:,,,0.2~0.35,核对标准样件,n=5,1小时,首检记录表\巡检,返工/报废

30,冲压成型,冲床JH36-400ProgressiveDie连续模,02.7,孔距,,,66±0.1,ControlFixture检具,n=5,1小时,首检/巡检记录表,特采或报废

,,,02.8,内径,,,￠10±0.1,ControlFixture检具,n=5,1小时,首检/巡检记录表,报废

,,,02.9,高度,,,57.3±0.1,限高防错,1次,每月,防错验证记录表,执行《事态升级程序》

,,,,,,,,"SlideCaliper(200,0.02)游标卡尺(200,0.02)",n=5,1小时,首检/巡检记录表,ReworkorReject返工或报废

,,,02.11,尺寸,,,1.2±0.3,"SlideCaliper(200,0.02)游标卡尺(200,0.02)",n=5,1小时,首检/巡检记录表,DegradeorReject特采或报废

,,,02.12,尺寸,,,5.5±0.1,ControlFixture检具,n=5,1小时,首检/巡检记录表,Reject报废

,,,02.13,尺寸,,,￠14±0.1,ControlFixture检具,n=5,1小时,首检/巡检记录表,ReworkorReject返工或报废

,,,02.14,尺寸,,,4.5±0.1,ControlFixture检具,n=5,1小时,首检/巡检记录表,ReworkorReject返工或报废

,,,02.15,,保压时间,,2.0±0.2S,计时器自动显示,1次,每班,工艺参数记录表,重新设置

,,,02.16,,合模高度,,25.3±0.1,卡尺,1次,开机时,工艺参数记录表,调整

,,,02.17,尺寸,,,≤1,ControlFixture检具,n=5,1小时,首检/巡检记录表,ReworkorReject返工或报废

,,,02.18,厚度,,,2±0.16,Outsidemicrometer外径千分,n=5,1小时,首检/巡检记录表,ReworkorReject返工或报废

,,,02.19,毛刺,,,≤0.6,ControlFixture检具,n=5,1小时,首检/巡检记录表,DegradeorReject特采或报废

,,,02.20,外观,,,无明显缺陷,目测,n=5,1小时,首检记录表\巡检\自检,DegradeorReject特采或报废

40,委外电镀,,,外观,,,无明露底\污渍\锈蚀等,目测,1次,1小时,进料检验报告,退货、返工挑选

,,,,膜厚,,,2~7μm,供方提供测试报告,1次,每批,膜厚测试报表,退货

50,全检包装,,,外观,,,"无明显缺陷、

不可混料",目测,1,每批,生产日报,重新筛选

,,,,,,,,,AQL=1.0,每批,FQA检验报告,重新筛选

,,,02.16,尺寸,,,25.3,ControlFixture检具,AQL=0.4,每批,FQA检验报告,隔离\返工

,,,02.17,尺寸,,,≤1,ControlFixture检具,AQL=0.4,每批,FQA检验报告,隔离\返工

,,,02.18,厚度,,,2±0.16,Outsidemicrometer外径千分,AQL=0.4,每批,FQA检验报告,隔离\返工

,,,02.19,毛刺,,,≤0.6,ControlFixture检具,AQL=0.4,每批,FQA检验报告,隔离\返工

,,,02.20,数量,,,50PCS/箱,人工计数,1,每批,目视确认,重新包装

,,,,,包装方式,,30*40*50纸箱,目视,100%,每批,目视确认,重新包装

60,出货检验,,,外观,,,无明显缺陷、不可混料,目测,AQL=1.0,每批,成品检验记录表,隔离\返工

,,,02.16,尺寸,,,25.3,ControlFixture检具,AQL=0.4,每批,FQA检验报告,隔离\返工

,,,02.17,尺寸,,,≤1,ControlFixture检具,AQL=0.4,每批,FQA检验报告,隔离\返工

,,,02.18,厚度,,,2±0.16,Outsidemicrometer外径千分,AQL=0.4,每批,FQA检验报告,隔离\返工

,,,02.19,毛刺,,,≤0.6,C