控制计划(中英文标准模板)

控制计划ControlPlan,,,,,,,,,,,,,,,

类型Type:,Prototype,Pre-launch,,Production,,,"主要联系人/电话

KeyContact/Phone",,,聂建钦,"日期（编制）

Date(Orig.)",,"日期（修订）

Date(Rev.)",

"控制计划编号

ControlPlanNumber",,HD/JS-COP2-BD012,,,,,核心小组CoreTeam:聂建钦，彭亮，李庆平，刘客，张守东，张栋，苗秀宝、王树龙,,,,,2015.01.19,,2015.08.19,

"零件号/最新更改水平

PartNumber/LatestChangeLevel",,,E32629-1、E32629-3,,,,,,,,,"用户工程批准/日期（如需要）

UserEngineeringApproval/Date(IfReq'd)",,,

"零件名称/描述

PartName/Description",,,"端盖HPHUBCAP,GREASENON-VENTED",,,,"供方/工厂批准/日期

Supplier/PlantApproval/Date",,,,,"用户质量批准/日期（如需要）

UserQualityApproval/Date(IfReq'd)",,,

"供方/工厂Supplier/Plant:山东慧达汽车部件有限公司ShandongHuiDaAutomotivePartsCo.,Ltd.",,,,"供方代号

SupplierCode",,,"其它批准/日期（如需要）

OtherApproval/Date(IfReq'd)",,,,,"其它批准/日期（如需要）

OtherApproval/Date(IfReq'd)",,,

,,,,,,,,,,,,,,,,

"零件/过程编号

Part/Process

Number","过程名称/操作描述

ProcessName/OperationDescription",,"生产设备Machine.Device

Jig.Tools

ForMfg.",,"特性

Characteristics",,,,"特殊特

性分类

Special

Char.

Class","方法

Methods",,,,,"反应计划

ReactionPlan"

,,,,,"编号

NO.","产品

Product",,"过程

Process",,产品/过程/规范/公差Product/ProcessSpecification/Tolerance,"评价/测量技术

EvaluationMeasurementTechnique","样本

Sample",,"控制方法

Control

Method",

,,,,,,,,,,,,容量Size,频率Freq.,,

10,"原材料入厂检验

ReceivingRawmaterialandInspection",,,,,,,"入库

movetostorage",,"材料规格、数量

MaterialSpecificationquantity","送货单

Billsofdilivery",1,"每批

perlot","到货计划

Materialplan","标识、隔离、退货Identification,Separate,Reject"

,,,,,A-1,"化学成分

chemicalelement",,,

,C≤0.15、Si≤0.05、Mn≤0.60、S≤0.035、P≤0.035,化学成分分析Chemicalelementanalysis,1,"每批

perlot",原材料检验报告Rawmaterialsinspectionreport,

,,,,,A-2,力学性能Mechanicalproperties,,,

,抗拉强度Tensilestrength≥305Mpa、屈服强度Yieldstrength≥175Mpa、断后伸长率Elongation≥29,力学性能分析Mechanicalpropertiesanalysis,1,"每批

perlot",,

,,,,,,原材料厚度尺寸thicknessdimension,,,,2.5±0.2,0-25mm(0.001)外径千分尺outsidemicrometer,3,"每批

perlot",原材料检验记录Rawmaterialinspectionrecords,

,,,,,,原材料长/宽尺寸Length/widthdimensions,,,,1250(+10，0)2600(+40，0),0-3m(1)卷尺Tapemeasure,3,"每批

perlot",,

,,,,,,,,存放Storage,,"产品标识和防护控制程序HD/PF02-SP09Productidentificationandprotectioncontrolprogram

Materialcertificate",,,,,

20,剪板机下料ShearsCutting,,QC12Y-12*2500/液压剪板机Hydraulicshears,,,条料宽度尺寸Materialwidthdimension,,,,275±1,0-300mm(0.02)游标卡尺Calipers,"首末检1件、巡检3件、自检3件firstandendinspection1pcs,inspection3pcs,self-inspection3pcs","首末检1次、巡检每4小时、自检每1小时firstandendinspection1,inspectionevery4hrs,self-inspectioneveryhrs",检验记录Inspectionrecord,"标识、隔离、调整设备Identification,Separate,Adjustmentdevice"

,,,,,,外观Appearance,,,,无毛刺NoBurr,目视Visual,,,,

,,,,,,,,设备间隙Shearsgap,,0.2(+0.05，0),目测设备间隙参数设定Visualequipmentgapparametersettings,1,"每班

Everyshift",,"调整设备、上报Adjustmentequipment,reporting"

30,冲压落料Punch,,JA21-160/160T冲床Presses,,,直径Diameter,,,,φ265±0.5,0-300mm(0.02)游标卡尺Calipers,"首末检1件、巡检3件、自检3件firstandendinspection1pcs,inspection3pcs,self-inspection3pcs","首末检1次、巡检每4小时、自检每1小时firstandendinspection1,inspectionevery4hrs,self-inspectioneveryhrs",检验记录Inspectionrecord,"标识、隔离、检查模具Identification,Separate,Checkthedie"

,,,HD110-H009/落料模Blankingdie,,,外观Appearance,,,,无毛刺NoBurr,目视Visual,,,,

40,冲压拉深成形Punch,,JY32-315/315T油压机HydraulicPress,,,直径Diameter,,,,"φ141.5(+1.0,0)",0-150mm(0.02)游标卡尺Calipers,"首末检1件、巡检3件、自检3件firstandendinspection1pcs,inspection3pcs,self-inspection3pcs","首末检1次、巡检每4小时、自检每1小时firstandendinspection1,inspectionevery4hrs,self-inspectioneveryhrs",检验记录Inspectionrecord,"标识、隔离、检查模具Identification,Separate,Checkthedie"

,,,HD130-H002/拉深模DrawingDie,,,高度Height,,,,50.5(+1.5，-1.0),0-300mm(0.02)高度尺HeightGages,,,,

40,冲压拉深成形Punch,,,,,深度Depth,,,,47±1,0-300mm(0.02)深度尺DepthGages,"首末检1件、巡检5件、自检5件firstandendinspection1pcs,inspection5pcs,self-inspection5pcs","首末检1次、巡检每2小时、自检每1小时firstandendinspection1,inspectionevery2hrs,self-inspectioneveryhrs",检验记录Inspectionrecord,"标识、隔离、检查模具Identification,Separate,Checkthedie"

,,,,,B-1,,,压力Pressure,

,"上缸Cylinder15(+1,0)Mpa下缸Undercylinder9(+1,0)Mpa",目视Visual,1,"每班

Everyshift",,"调整设备、上报Adjustmentequipment,reporting"

50,整形Shaping,,JY32-315/315T油压机HydraulicPress,,,直径Diameter,,,,"φ142.5(+0.2,-0.3)",0-150mm(0.02)游标卡尺Calipers,"首末检1件、巡检3件、自检3件firstandendinspection1pcs,inspection3pcs,self-inspection3pcs","首末检1次、巡检每4小时、自检每1小时firstandendinspection1,inspectionevery4hrs,self-inspectioneveryhrs",检验记录Inspectionrecord,"标识、隔离、检查模具Identification,Separate,Checkthedie"

,,,HD134-H014/整形模ShapingDie,,,高度Height,,,,50.5(+1.5，-2.0),0-300mm(0.02)高度尺HeightGages,,,,

,,,,,A-3,深度Depth,,,

,47±1,0-300mm(0.02)深度尺DepthGages,"首末检1件、巡检5件、自检5件firstandendinspection1pcs,inspection5pcs,self-inspection5pcs","首末检1次、巡检每2小时、自检每1小时firstandendinspection1,inspectionevery2hrs,self-inspectioneveryhrs",检验记录Inspectionrecord,"标识、隔离、检查模具Identification,Separate,Checkthedie"

,,,,,B-1,,,压力Pressure,

,"上缸Cylinder15(+1,0)Mpa下缸Undercylinder9(+1,0)Mpa",目视Visual,1,"每班

Everyshift",,"调整设备、上报Adjustmentequipment,reporting"

60,冲压切边冲孔TrimmingandPunching,,JA21-160/160T冲床Presses,,,直径Diameter,,,,φ214±0.5,0-300mm(0.02)游标卡尺Calipers,"首末检1件、巡检3件、自检3件firstandendinspection1pcs,inspection3pcs,self-inspection3pcs","首末检1次、巡检每4小时、自检每1小时firstandendinspection1,inspectionevery4hrs,self-inspectioneveryhrs",检验记录Inspectionrecord,"标识、隔离、检查模具Identification,Separate,Checkthedie"

,,,,,,孔径diameterI.D.,,,,6×φ8.7±0.25,0-150mm(0.02)游标卡尺Calipers,,,,

,,,HD146-H011/切边冲孔模TrimmingandPunchingdie,,A-4,位置度Locationdegree,,,

,,HDJ-H0001检具Gage,"首末检1件、巡检5件、自检5件firstandendinspection1pcs,inspection5pcs,self-inspection5pcs","末检1次、巡检每2小时、自检每1小时firstandendinspection1,inspectionevery2hrs,self-inspectioneveryhrs",,

70,冲压翻边成形Flanging,,JB21-160B-SM/160T冲床Presses,,,直径Diameter,,,,φ205±0.75,0-300mm(0.02)游标卡尺Calipers,"首末检1件、巡检3件、自检3件firstandendinspection1pcs,inspection3pcs,self-inspection3pcs","首末检1次、巡检每4小时、自检每1小时firstandendinspection1,inspectionevery4hrs,self-inspectioneveryhrs",检验记录Inspectionrecord,"标识、隔离、检查模具Identification,Separate,Checkthedie"

,,,,,,高度Height,,,,10(+2，0),0-300mm(0.02)高度尺HeightGages,,,,

,,,,,,角度Angle,,,,85°±0.5°,0-360°(2′)万能角度尺Universalangleruler,,,,

,,,HD124-H008/翻边模Flangingdie,,A-5,平面度Flatness,,,

,,首末检、巡检0-10mm(0.01)百分表/自检0-1mm塞尺Firstandendinspection0-10mm(0.01)Dialindicator/Self-inspection0-1mmFeeler,"首末检1件、巡检5件(X-R图)、自检5件firstandendinspection1pcs,inspection5pcs(X-Rchart),self-inspection5pcs","末检1次、巡检每2小时、自检每1小时firstandendinspection1,inspectionevery2hrs,self-inspectioneveryhrs",,

80,冲压压字Pressurelogo,,JA21-160/160T冲床Presses,,,孔径diameterI.D.,,,,φ4(+2，-1),0-150mm(0.02)游标卡尺Calipers,"首末检1件、巡检3件、自检3件firstandendinspection1pcs,inspection3pcs,self-inspection3pcs","首末检1次、巡检每4小时、自检每1小时firstandendinspection1,inspectionevery4hrs,self-inspectioneveryhrs",检验记录Inspectionrecord,"标识、隔离、检查模具Identification,Separate,Checkthedie"

,,,HD150-H005/压字模Pressurelogodie(E32629-1),,,高度Height,,,,1±0.25,0-300mm(0.02)高度尺HeightGages,,,,

,,,HD150-H006/压字模Pressurelogodie(E32629-3),,,,,,,,,,,,

90,外协镀锌Outsourcinggalvanized,,,,,外观Appearance,,,,无油污Nodirt,目测Visual,全检Fullinspection,"每批

perlot",检验记录Inspectionrecord,"标识、隔离、退货Identification,Separate,Reject"

100,喷塑Spray,,XNG-36-1B/粉末喷涂生产线Powdercoatingproductionlines,,,,,喷塑气压Spraypressure,,0.4-0.5MPa,目测Visual,1,"每班

Everyshift",检验记录Inspectionrecord,"调整设备、上报Adjustmentequipment,reporting"

,,,,,,,,喷塑电压Sprayvoltage,,50-60KV,,,,,

,,,,,,,,烘烤温度Bakingtemperature,,180-200℃,,,,,

,,,,,,,,烘烤时间Bakingtime,,30-40min,,,,,

100,喷塑Spray,,XNG-36-1B/粉末喷涂生产线Powdercoatingproductionlines,,,外观Appearance,,,,无漏喷Noleakagejet,目测Visual,全检Fullinspection,"每批

perlot",检验记录Inspectionrecord,"标识、隔离、返工Identification,Separate,Rework"

,,,,,A-5,平面度Flatness,,,

,,"0.15mm塞尺(端盖平放在大理石台面，上面压5kg物体)/0.15mmfeeler(coverflatonthemarblecountertops,pressure5kgobjectsabove)",,,,

,,,,,,防腐蚀性能Corrosion,,,,盐雾试验≥1000小时/Saltspraytest≥1000hrs,盐雾腐蚀试验机/Saltspraycorrosiontestmachine,3,每季度Eachquarter,盐雾试验报告Saltspraytestreport,

110,外协丝印OutsourcingScreen,,,,,外观Appearance,,,,丝印完整Fullscreen,目测Visual,全检Fullinspection,"每批

perlot",检验记录Inspectionrecord,"标识、隔离、退货Identification,Separate,Reject"

120,抽检并包装Samplinginspectionandpackaging,,,,A-3,深度Depth,,,

,47±1,0-3