A1设备设施清单

设备设施清单,,,,,,,,,

序号,设备名称及位号,规格型号,操作条件,,,,数量,材质,备注

,,,物料名称,,操作温度℃,操作压力MPa,（台）,,

深加工（合成）,,,,,,,,,

1,107胶反应釜,Φ2000/2200×2600，10m³,釜内,DMC,200,–0.1～0.05,1,S30408,

,（R-101a）,电机功率：55KW,夹套,导热油,270,0.4,,,

2,107胶反应釜,Φ1800/2000×2000，6m³,釜内,DMC,200,–0.1～0.05,2,S30408,

,（R-101bc,电机功率：30KW,夹套,导热油,270,0.4,,,

3,硅油釜,Φ1900/2100×2200，11KW,釜内,DMC,150~230,-0.09～0.05,2,S30408,

4,冷凝器,固定管板式换热器,管程,DMC,60,-0.09～0.05,3,S30408,

,（E-101abc,F=40m2,壳程,循环水,38,0.4,,,

5,冷凝器,固定管板式换热器,管程,DMC,60,-0.09～0.05,2,S30408,

,（E-101de,F=30m2,壳程,循环水,38,0.4,,,

5,冷凝器,固定管板式换热器,管程,107,150,0～0.05,1,S30408,

,,F=30m2,壳程,循环水,38,0.4,,,

6,接收罐,800L,DMC,,30,-0.09～0.05,4,S30408,

,（V-101abcde,,,,,,,,

,V-102ade,,,,,,,,

7,接收罐,500L,DMC,,30,-0.09～0.05,2,S30408,

8,接收罐,1500L,DMC,,30,-0.09～0.05,2,S30408,

9,真空缓冲罐（V-103abcd）,800L,真空气,,常温,-0.1～0.05,4,碳钢,

10,高真空机组K-501ab,WLW-150,真空尾气,,常温,常压~-0.09,1,碳钢,

,,2SK-6,,,,,1,304,

,,ZJ-300,,,,,4,碳钢,

11,高真空机组K-502abcd/K-503,ZJ-150,真空尾气,,常温,常压~-0.09,3,碳钢,

,,ZJ-300,,,,,3,碳钢,

,,ZJ-600,,,,,3,碳钢,

,,2SK-6,,,,,3,304,

12,107胶储罐（V-0105/V-0106),40m3,107胶,,0-200,常压,2,S30408,

13,高粘度齿轮泵,NYP-320,107胶,,0-250,-0.09～0.05,2,S30408,

14,高粘度齿轮泵,NYP-30,107胶,,0-250,-0.09～0.05,3,S30408,

重排,,,,,,,,,

15,重排反应釜,Φ2000/2200×2600，10m³,釜内,DMC,0~230,-0.09～0.05,4,S30408,

,（R-401abc,电机功率：37KW,,,,,,,

,d）,,夹套,导热油,270,0.4,,,

11,DMC精制釜（R-402）,Φ2000/2200×2600，10m³,釜内,DMC,30~50,-0.09～0.05,1,S30408,

,,电机功率：15KW,,,,,,,

18,冷凝器,固定管板式换热器,管程,工艺废气,50,-0.09,4,S30408,

,（E-401ab,F=40m2,,,,,,,

,cd）,,壳程,循环水,38,0.4,,,

31,接收罐,800L,DMC,,30,-0.09～0.05,4,S30408,

,（V-401abcd,,,,,,,,

32,接收罐,800L,DMC,,30,-0.09～0.05,4,S30408,

,（V-402abcd,,,,,,,,

7,真空缓冲罐（V-103abcdefg）,800L,真空气,,常温,-0.1～0.05,7,碳钢,

7,真空缓冲罐（V-103h）,800L,真空气,,常温,-0.1～0.05,1,增强聚丙烯,

33,DMC缓冲罐(V-410),10m³,DMC,,30,常压,1,S30408,

,齿轮泵,4KW,DMC,,常温,常压,1,碳钢,

,气动隔膜泵,QBY-50,DMC,,常温,常压,1,增强聚丙烯,

46,厢式压滤机,50㎡,DMC,,常温,0.1~0.5,1,聚丙烯,

,（M-401,,,,,,,,

42,真空泵（K-505abc/K-506,150型立式无油,水,,常温,0~-0.09,3,碳钢,

,,,,,,,,,,

,水环真空泵,,水,,常温,0~-0.09,1,S30408,

41,水喷式真空泵K-504abcd,360型,水,,38,0~-0.09,4,碳钢,

酸解,,,,,,,,,

8,酸解釜,Φ1600/1800×1800，5m³,釜内,DMC,150~230,-0.09～0.05,4,S30408,

,（R-301abc,电机功率：55KW,,,,,,,

,d）,,夹套,导热油,270,0.4,,,

9,酸解釜,Φ1600/1800×1800，5m³,釜内,DMC,150~230,-0.09～0.05,2,S30408,

,（R-301de）,电机功率：7.5KW/55KW,,导热油,270,0.4,,,

16,冷凝器,套管换热器F=20m2,管程,DMC、毛油,50℃,-0.09～0.05,6,搪瓷,

,（E-301abcdef),,壳程,循环水,38,0.4,,,

17,冷凝器,碟片换热器,管程,DMC、毛油,50℃,-0.09～0.05,6,搪瓷,

,（E-302abc,F=10m2,,,,,,,

,Def),,壳程,循环水,38,0.4,,,

16,冷凝器,石墨块孔冷凝器F=20m2,管程,DMC、毛油,50℃,-0.09～0.05,6,石墨,

,（E-506abcdef),,壳程,循环水,38,0.4,,,

26,夹套冷却接收罐(V-301ab,1500L,管程,,DMC、毛油,50℃,6,搪瓷,

,cdef),,壳程,,循环水,38,,,

27,接受罐(V-302ab,500L,DMC、毛油,,50℃,0.09～0.05,6,增强聚丙烯,

,cdef),,,,,,,,

28,硫酸计量罐(V-303ab,150L,硫酸,,常温,常压,6,增强聚丙烯,

,cdef),,,,,,,,

41,水喷式真空泵K-504abcd,360型,水,,38,0~-0.09,4,增强聚丙烯,

41,爪式真空泵,110型,真空废气,,0~70,0~-0.09,3,S30408,

29,真空缓冲罐(V-506ab,300L,DMC、毛油,,50℃,0.09～0.05,8,增强聚丙烯,

,cdef),,,,,,,,

34,硫酸储罐,20m3,浓硫酸,,常温,常压,1,碳钢,

,（V-502a）,,,,,,,,

35,十二烷基苯磺酸储罐,20m3,十二烷基苯磺酸,,常温,常压,1,碳钢,

,（V-503a）,,,,,,,,

38,储灰罐,300m3,灰渣,,常温,常压,2,碳钢,

,（V-701、702）,,,,,,,,

51,移动斗车,4000L,硅胶,,常温,常压,1,碳钢,

,（M-301）,,,,,,,,

52,计量斗,4000L,硅胶,,常温,常压,1,碳钢,

,（X-301）,,,,,,,,

56,行车,5T,——,,1,——,,,

过滤,,,,,,,,,

4,脱色釜,Φ1900×2200,釜内,硅油,常温,常压,1,S30408,

,（R-201a）,8m³,,,,,,,

,,电机功率：11KW,,,,,,,

5,脱色釜,1800×200,釜内,硅油,常温,常压,1,S30408,

,（R-201b）,6m³,,,,,,,

,,电机功率：7.5KW,,,,,,,

4,硅油脱色釜,Φ1900×2200，,釜内,硅油,常温,常压,3,S30408,

,（R-201a）,12m³,,,,,,,

,,电机功率：22KW,,,,,,,

5,硅油脱色釜,Φ1800×2000，,釜内,硅油,常温,常压,1,搪瓷,

,（R-201b）,10m³,,,,,,,

,,电机功率：22KW,,,,,,,

,齿轮泵,4KW,硅油,,常温,常压,2,碳钢,

,气动隔膜泵,QBY-40,硅油,,常温,常压,1,增强聚丙烯,

43,厢式压滤机,80m2,硅油,,常温,0.1~0.5,1,聚丙烯,

,（M-201a）,,,,,,,,

44,厢式压滤机,80m2,硅油,,常温,0.1~0.5,1,聚丙烯,

,（M-201b）,,,,,,,,

45,厢式压滤机,50㎡,硅油,,常温,0.1~0.5,1,聚丙烯,

,（M-201C）,,,,,,,,

49,单级螺杆泵,G40-1,硅油,,常温,0~0.5,2,S30408,

7,真空缓冲罐,800L,真空气,,常温,-0.1～0.05,1,碳钢,

42,真空泵（K-505d/K-506,150型立式无油,水,,常温,0~-0.09,1,碳钢,

,,,,,,,,,,

破碎,,,,,,,,,

53,储料罐,100m3,硅胶,,常温,常压,4,碳钢,

,（V-801abcd）,,,,,,,,

54,硅胶破碎机,SWP1000-4,硅胶料,,,,4,碳钢,

55,斗式提升机,TH1250,,,,,2,碳钢,

尾气处理设备,,,,,,,,,

10,尾气处理釜,Φ1400×1600，,釜内,工艺废气,常温,常压,1,碳钢,

,（R-501a）,3m³,,,,,,,

,,电机功率：5.5KW,,,,,,,

11,尾气处理釜,Φ1400×1600，,釜内,工艺废气,常温,常压,1,碳钢,

,（R-502b）,3m³,,,,,,,

,,电机功率：5.5KW,,,,,,,

1,风机,电机功率：30KW,尾气,,常温,-0.003,1,碳钢,

,（C-501）,,,,,,,,

2,碱吸收塔,Φ2200×3000/10000,尾气,,常温,常压,2,增强聚丙烯,

,（T-501ab）,,,,,,,,

3,水吸收塔,Φ2200×3000/10000,尾气,,常温,常压,1,增强聚丙烯,

,（T-501c）,,,,,,,,

5,离心水泵,电机功率：5.5KW,碱性水、盐水,,常温,常压,5,钢衬四氟,

,（P-501abc,,,,,,,,

6,碱液罐（V-510,20m³,32%液碱,,常温,常压,1,碳钢,

7,RTO缓冲罐,10m³,尾气,,常温,-0.003,1,碳钢,

8,RTO,——,——,,——,——,1,成套设备,

9,除雾器,——,——,,——,——,1,成套设备,

公用工程,,,,,,,,,

1,变压器,S11-M-1000/10~0.4,,,,,1,,

2,发电机,柴油发电机，300kW,,,,,1,,

3,导热油炉,YLW-550(S),导热油,,300,1,1,——,

4,空气缓冲罐,2m3,压缩空气,,常温,0.8Pa,1,碳钢,

,,,,,,,,,,

硅酮密封胶车间设备一览表,,,,,,,,,

序号,生产线,设备位号、名称及规格型号,操作条件,,,,数量,材质,

,,,接触介质,,温度,压力,（台）,,

,,,,,（℃）,（MPa）,,,

,,,,,,,,,,

1,,V0201,硅油,,常温,常压,2,S30408,

,,硅油储罐,,,,,,,

,,Φ2800×5000,,,,,,,

,,30m3,,,,,,,

2,,V0202,白油,,常温,常压,2,S30408,

,,白油储罐,,,,,,,

,,Φ2800×5000,,,,,,,

,,30m3,,,,,,,

3,,V0203~,107胶,,常温,常压,6,S30408,

,,V0208,,,,,,,

,,107胶储罐Φ2800×5000,,,,,,,

,,30m3,,,,,,,

4,96醇+肟型线：包括ab,桶装料卸料斗,硅油,,常温,常压,6,S30408,

,2套相同的定型设备生产线，由设备厂家成套供应。,V0301ab,,,常温,常压,2,S30408,

,,硅油中间罐,,,,,,,

,,V0302ab,白油,,常温,常压,2,S30408,

,,白油中间罐,,,,,,,

,,V0303ab,107胶,,常温,常压,2,S30408,

,,107胶中间罐,,,,,,,

,,V0401ab,107胶,,常温,常压,2,S30408,

,,硅油计量罐,,,,,,,

,,V0402ab,107胶,,常温,常压,2,S30408,

,,白油计量罐,,,,,,,

,,V0403ab,107胶,,常温,常压,2,S30408,

,,107胶计量罐,,,,,,,

,,V0404ab,粉料,,常温,常压,6,S30408,

,,V0405ab,,,,,,,

,,V0406ab,,,,,,,

,,粉料计量罐,,,,,,,

,,V0407ab,粉料,,常温,常压,2,S30408,

,,粉料混合罐,,,,,,,

,,三辊机成套机组,成品胶,,,,2,组合件,

,,E0301ab,成品胶,,常温,常压,2,组合件,

,,E0302ab,,,,,,,

,,成品冷却器,,,,,,,

,,V0501ab~0506ab,成品胶,,常温,常压,12,S30408,

,,成品中间罐,,,,,,,

,,25m3,,,,,,,

,,P0501ab,成品胶,,,,4,组合件,

,,P0502ab,,,,,,,

,,出料泵,,,,,,,

,粉料加料系统,拆包机,粉料,,,,1,组合件,

,,粉料提升机,粉料,,,,1,组合件,

,成套包装系统,静态混合机,成品胶,,常温,常压,2,组合件,

,,包装机,成品胶,,常温,常压,10,组合件,

5,122双组份份线由设备厂家成套供应。,桶装料卸料斗,硅油,,常温,常压,3,S30408,

,,V0301e,,,常温,常压,1,S30408,

,,硅油中间罐,,,,,,,

,,V0302e,白油,,常温,常压,1,S30408,

,,白油中间罐,,,,,,,

,,V0303e,107胶,,常温,常压,1,S30408,

,,107胶中间罐,,,,,,,

,,V0401e,硅油,,常温,常压,1,S30408,

,,硅油计量罐,,,,,,,

,,V0402e,白油,,常温,常压,1,S30408,

,,白油计量罐,,,,,,,

,,V0403e,107胶,,常温,常压,1,S30408,

,,107胶计量罐,,,,,,,

,,V0404e,粉料,,常温,常压,3,S30408,

,,V0405e,,,,,,,

,,V0406e,,,,,,,

,,粉料计量罐,,,,,,,

,,V0407e,粉料,,常温,常压,1,S30408,

,,粉料混合罐,,,,,,,

,,三辊机成套机组,成品胶,,,,1,组合件,

,,E0301e,成品胶,,常温,常压,1,组合件,

,,成品冷却器,,,,,,,

,,V0501e~0506e,成品胶,,常温,常压,6,S30408,

,,成品中间罐,,,,,,,

,,10m3,,,,,,,

,,P0501e,成品胶,,,,2,组合件,

,,P0502e,,,,,,,

,,出料泵,,,,,,,

,粉料加料系统,拆包机,粉料,,,,