AEP板说明书-广东高丽铝业有限公司

AEP板---产品说明书广东高丽铝业有限公司广东高丽铝业有限公司2015.10(内页)01页企业精神EnterpriseSpirit诚信、创新、务实、奉献CreditInnovationPragmaticDedication02页目录Contents企业文化Enterpriseculture公司简介Enterprisebriefintroduction产品介绍Productintroduction检测设备Inspectionequipments安装指引Installationguide荣誉证书Honor&certification工程实例Projectreference04页企业文化EnterpriseCulture团队精神TeamSpirit一切辉煌代表过去，未来永远是空白。Allthesplendidsuccessrepresentsthepast,thefutureisalwaysblankness创新是生命的延续，是企业发展的不歇动力。Innovationisthecontinuationoflifeandthemotivationofenterprisedevelopment在激烈的竞争中，每个高丽员工围绕高丽公司的发展目标，以“团结一条心，石头变成金”的团队精神，追求客户满意，让我们做得更好！以“团结一条心，石头变成金”的高丽团队精神，追求客户满意，力争更好！Underthefiercecompetition,everystaffofGLOBONDcompanywillfollowthedevelopgoal,andwiththeGLOBONDteamspirit—holdtogetherforonegoal,everythingwillbesuccessful,weprovidesatisfyingservicetoeveryclient,andmakeeffortstodobetterandbetter.基本理念BasicConception经营理念Businessconception--以人为本,科技为先People-oriented,technologyforemost

管理理念Managementconception--激励、沟通Inspirit,communication

质量理念Qualityconception--品质是企业的命脉Qualityisthelifeofenterprise

技术理念Technologyconception--创新、领先Innovation,precedence

行为理念Behaviorconception--诚实做人，踏实做事，团结合作，爱岗敬业Honest,surefooted,united,studious

服务理念Serviceconception--快捷、准确、便利、周到Promptness,exactitude,convenience,consideration

核心价值观CoreValue以诚待人，用心做事Treatpeoplewithsincerity,completeworkwithheart与时俱进，追求卓越Keepupwiththetimes,pursuitofexcellence05页企业简介Enterprisebriefintroduction广东高丽铝业有限公司创建于1998年，地处经济发达的珠江三角洲核心地带—广东佛山市高明区。公司占地面积达到30000平方米，现有员工超过三百人。中国国内销售品牌为“新高丽”，出口品牌为GLOBOND。GUANGDONGGAOLIALUMINIUMINDUSTRYCO.,LTD.establishedin1999,locatesinFoshanGaomingDistrct—thecenterofPearlRiverDelta,middleofGuangdongProvince.Thefactorycoversanareaof30,000smq,employingmorethan300staffsandworkers,withdomesticbrandname,XINGAOLI,andoverseasbrandname,GLOBOND.目前，高丽公司已经发展成为一家集铝塑复合板、铝单板、铝蜂窝板、AEP板（轻质高强节能板）幕墙设计、制造于一体的大型装饰材料生产企业。公司率先引进德国全自动热压复合铝塑板生产线，德国技术的AEP板生产线，世界先进的日本电脑数控钣金加工设备，日本兰氏全自动喷涂生产线等先进生产设备等。年产能达：铝塑复合板380万平方米，AEP板100万平方米，氟碳铝单板30万平方米，铝蜂窝板30万平方米，铝型材喷涂2000吨。Thecompanyhasbecomethebig-scalebuildingmaterialenterprice,withproductsdesign,manufactureandservetogether,includingofAluminiumcompositepanels,Solidaluminiumpanels,Aluminiumhoneycombpanels,andAEP(THEPANELSWITHLOWWEIGHT,HIGHSTRENGTHANDENERGYCONSERVATION).Thecompanyintroducestheadvancedequipments,liketheproductionlinesofautomatichot-pressingfromGermany,CNCmetalprocessingfacilitiesandRansburgautomaticsprayinglinefromJapan,etc.Theaverageannualoutputreaches3.8millionsqmofaluminiumcompositepanels,onemillionsqmofAEP,300thousandsqmofsolidaluminiumpanels,300thousandsqmofaluminiumhoneycombpanels,and2000tonsofaluminiumprofilesspraying.同时，高丽公司也是“中国铝塑复合材料协会会员”以及相关产品标准的起草单位之一。产品选用瑞典、美国及国内的优质原材料，多年以来一直致力于高品质的产品生产。Meanwhile,GLOBONDcompanyisoneofthememberofAluminiumPlasticCompositeMaterialsAssociationofCHINA,andtheinitialdraftersfortheproductstandards.Thecompanyhasdevotedallitselftothemanufacturingofhighquality,andalltheproductsaremadefromthesuperiormaterialsofSweden,U.S.A.anddomesticsupplying.公司坚持按照ISO9001：2008国际质量标准，制定了一套严格的质量控制体系，以优质的产品和专业的服务，赢得国内外众多客户的一致好评。新高丽产品按照美国ASTM标准和英国BS消防安全标准，通过了SGS实验室的测试，获得俄罗斯防火证、欧盟CE认证和新加坡防火认证等多项国际证书。同时荣获“中国产品质量认证证书”、“中国铝塑复合板优质名牌产品”、“广东省著名品牌证书”等。GLOBONDcompanyoperatesstrictlyinaccordancewithISO9001:2008InternationalQualitySystem,Implementingarigoroussystemtocontrolandensurethequality.Wehavewonaworldwidereputationbygoodproductsandprofessionalservice.GLOBONDproductsachievemanyinternationalcertificates,liketheFireproofcertificatefromRussia,CEfromEU,PSBfromSingapore,andpasstheSGStestsunderASTMstandardsandBSstandards.Inthedomesticreputation,wehavethehonoroftheAuthenticationfromChinaQualityCertificationCentre,theHighQualityandFamousBrandofChinaAluminiumCompositePanels,andtheWell-knownBrandofGuangdongProvince,etc.提供最优的产品和最满意的服务，是高丽公司持续发展的有力保证。我们将满足市场需求，不断开拓新产品。高丽公司在国内外市场一直享有广泛的口碑和保持良好的销售业绩。经过多年的努力，已经建立了分公司、办事处、代理商等多种销售网络及渠道，产品销售全国，并远销中东、欧洲、美洲、东南亚等国家及地区，以专业的技术和热忱的服务意识承接了许多国内外的大型工程，赢得了广大客户的一致好评。SupplyingthebestproductsandthemostsatisfiedserviceisthepowerfulguaranteeforGLOBONDcompany’ssustaineddevelopment.Wewillkeeponcreatingnewproductstomeetthegrowingmarketdemands.Wehaveenjoyedthesterlingreputationinthedomesticandoverseamarket,andobtainedaconstantgoodsaleforalltheyears.Afteryearsofunremittingefforts,thecompanyhasestablishedbranches,offices,agentsandothermarketsnetworksandchannelswidely.TheproductsaresoldthroughoutthemainandmiddlecitiesinChina,andexportedtoMid-East,Europe,America,Asia,etc.Wehaveundertakenmanybigprojectsbothdomesticandabroad,withourprofessionaltechniqueandtheearnestservice.高丽公司全体同仁期待着与您真诚合作，共同致力于建设现代都市，创造和谐社会。Weallsincerelylookforwardtocooperatingwithyou,forbuildingupthemoderncitiestogether,andcreatetheharmonioussociety.质量铸造品牌诚信赢得市场QualityisthefoundationofbrandCredibilityistheaccessofmarket07页新高丽产品系列新高丽AEP板GLOBONDAEP新高丽防火幕墙用AEP板GLOBONDAEPforthefireproofcurtainwall新高丽防火装饰用AEP板GLOBONDAEPforthefireproofdecorativebuildingmaterials新高丽铝塑板GLOBONDAluminiumCompositePanel新高丽氟碳铝塑板GLOBONDPVDFAluminiumCompositePanel新高丽聚酯铝塑板GLOBONDPolyesterAluminiumCompositePanel新高丽防火铝塑板GLOBONDFireproofAluminiumCompositePanel新高丽铝单板GLOBONDSolidAluminiumPanel新高丽氟碳铝单板GLOBONDPVDFSolidAluminiumPanel08页产品介绍ProductIntroduction新高丽AEP板GLOBONDAEP板材结构ProductconstitutionAEP板是用经过科学配方自主研发的发泡芯层，两面金属表皮作为装饰面，通过特殊工艺进行复合成型的集保温、防火、装饰一体化的新型材料。AEP,asanewtypeofbuildingmaterialwithanintegrationofheatpreservation,fireproofinganddecoration,iscompromisedbytwometalskinonfrontsideandbacksideasthedecorativesurfaces,andaspecializedfoamingmaterialasthemiddlecorelayer.两面金属表皮采用的是非可燃铝板及氟碳涂层，涂层性能稳定持久，具有极强的耐候性和良好的装饰性，满足建筑法规的防火耐火要求及安全标准。Themetalskinonbothsidesadoptthenon-combustiblealuminiumsheetswithPVDFcoating,inastableanddurablecoatingproperties,providingaperfectweatherresistanceandexcellentdecorativeeffect,andmeetingtheanti-fireandsafetystandardforthebuildingregulations.中间为自主研发的发泡芯层，其最突出的特点是质轻、难燃、导热系数小、低吸水率、无毒，抗高温，经检测，符合国家B1级防火标准，具有很好的保温隔热防火性能。Themiddlecorelayerisafoamingmaterialinventedindependently,withtheoutstandingcharacteristicsoflowweight,non-flammability,lowthermalconductivity,lowwaterabsorption,non-toxic,hightemperatureresistance.Byauthoritativetesting,thematerialmeetsthenationalstandardofB1fireproofclass,withexcellentwarmpreservationandheatresistance.带装饰效果的氟碳涂层金属表皮MetalskinwiththedecorativeeffectofPVDFcoatingB1级防火芯层FireproofcorelayerinB1Class产品规格ProductSpecification产品项目Item板材厚度TotalThk.板材宽度Width板材长度Length金属表面厚度MetalSkinThk.颜色Color标准Standard20mm1220mm2440mm0.50mm45色45colors可供选择Option10~25mm1220mm≤4500mm0.2~0.5mm客户指定Specialdesign说明：非标准规格尺寸或颜色可根据客户要求进行商定（特殊颜色请客户提供色样），并有最少订量要求。Note:Fornon-standardsizeorcolor,shouldbedeterminedbybothpartieswithanMOQandthespecialcolorshouldbeprovidedbycustomer.09页AEP板技术参数表AEPTechnicalData检验项目TestItem检验结果TestResult检验依据TestStandard滚筒剥离强度Drumpeelingstrength154N·mm/mmGB/T1457-2005180°剥离强度180°peelingstrength11.1N/mmGB/T2790-1995平拉强度Flatwisetensilestrength1.01MPaGB/T1452-2005压缩强度（10%变形）Compressionstrength(10%deformation)1.03MPaGB/T8813-2008弯曲刚度Bendingrigidity4.78x108N·mm2GB/T1456-2005剪切强度Shearingrigidity1.23x105N耐热水性Hot-waterresistance外观无变化，滚筒剥离强度165N·mm/mmNochangeinappearanceDrumpeelingstrength165N·mm/mmGB/T1457-2005耐温差性Temperaturecycleresistance外观无变化，滚筒剥离强度132N·mm/mmNochangeinappearanceDrumpeelingstrength132N·mm/mmGB/T17748-2008传热系数Heattransfercoefficient1.69W/(m2.k)GB/T20311-2006导热系数（平均温度25.76℃）ThermalconductivityAveragetemperature25.76℃0.045w/(m.k)GB/T10295-2008吸水率（96h）Waterabsorption(96h)1.78%GB/T8810-2005尺寸稳定性（70℃，48h）Dimensionalstability(70℃,48h)长度length-0.14%宽度width-0.08%GB/T8811-2008国家防火建筑材料质量监督检验中心检验结果汇总表TestResultsfromNationalFireproofBuildingMaterialQualitySupervisor&InspectCentre检验项目TestItem检验方法TestMethod标准要求Requirement检验结果TestResult结论Conclusion燃烧增长速率指数(FIGRA)W/sFlameIndexofGrowingRateGB/T20284-2006B≤1200600s内总热释放热量(THR600s),MJTotalheatreleasein600s,MJGB/T20284-2006≤7.51火焰横向蔓延长度(LFS),mLengthofflamespread,mGB/T20284-2006≤试样边缘≤sampleedge符合要求PASS焰尖高度(Fs),mmFlametipheight(Fs),mmGB/T8626-2007≤15045过滤试纸是否被引燃FilterpaperburntornotGB/T8626-2007过滤试纸未被引燃Filterpapernotburnt氧指数(OI),%Oxygenindex%GB/T2406.2-2009≥30.033.1烟气生成速率指数(SMOGRA),m2/s2SMOGrateGB/T20284-2006s2≤18015600s内总产烟量(TSP600s),m2Totalsmokeproduction,m2GB/T20284-2006≤200185燃烧滴落物/微粒Flamingdroplets/particlesGB/T20284-2006d0600s内无燃烧滴落物/微粒Noflamingdroplets/particlesin600s符合要求PASS产烟毒性，级FlametoxicityGB/T20285-2006t1达到ZA3ReachZA3ZA3备注：标准要求依据GB/T8624-2012对墙面保温泡沫塑料的规定要求。Note:TheaboverequirementsareinaccordancewiththestandardsagainstwallfoamingplasticofheatpreservationfromGB/T8624-2012.11页产品特性ProductPropertyAEP板与其他保温材料的比较：ThecomparebetweenAEPandotherheatpreservationmaterials聚氨酯泡沫的缺陷Limitationofurethanefoam遇火易燃烧，易产生毒气，危害人类健康Easytoburn,poisonousgasmade,harmtohumanhealty聚苯乙烯泡沫的缺陷Limitationofpolystyrenefoam遇火易燃烧，用久会收缩，保温性能差Easytoburn,shrinkafterlong-termuse,worseinwarmpreservation岩棉、玻璃棉的缺陷Limitationofrockwoolandglasswool危害环境，滋生细菌，吸水率高，绝热效果差，强度差，使用寿命短Environmentpolluted,bacteriabreeding,waterabsorbed,worseheatinsulation,worsestrength,shortservicelife铝蜂窝的缺陷Limitationofaluminiumhoneycombpanel粘结层脆，加工性差，成本高，生产产能低Worsebondinglayer,lessworkability,highcost,lowproductioncapacity铝单板缺陷Limitationofsolidaluminiumpanel保温、隔音性能差，生产产能低Worseinheatandsoundinsulation,lowproductioncapacity1高强度性能Highstrength利用最新型微孔发泡技术，使AEP板形成牢固稳定的结构，具备超强抗风压能力。ThenewtypeoffoamingtechnologyensurestheAEPafirmandstablestructure,andthesuperiorabilityofwindresistance.2防火阻燃FireretardantAEP板具有不燃、碳化无熔滴性能。Excellentfireresistance,noburningagainstfire,carbonizationwiththeskins,nodroplets.3保温性能Warmpreservation金属、非金属与空气的良好结合，提升板材的保温性能。Theperfectcombinationofmetal,nonmetalandair,highlypromotestheAEPwarmpreservation.4隔热性能HeatInsulation结合光学及热学性能，提升了AEP板的隔热功能。Thecombinationofopticalandthermalprinciple,highlypromotestheAEPheatinsulation.5耐候耐化学性能ChemicalandWeatheringresistance采用纳米惰性技术，防紫外线，耐酸雨，能延长AEP板的使用寿命。ThenanoinertiatechnologyensurestheAEPUVandacidrainresistant,andextendtheservicelife.6轻质、低密度LightandlowdensityAEP板应用微孔发泡技术，在增强抗风压的能力下，降低了建筑的承重及施工成本。AEPadoptsthemicroporefoamingtechnology,andreducetheweightaffordandinstallationbudgetalot,buthighlyenhancetheabilityofwindresistance.7低吸水率Lowwaterabsorption1.4%的低吸水率，确保AEP板可以在高湿环境下使用。Thelowwaterabsorptionof1.4%,ensuretheAEPagoodperformanceunderextremedampness.8隔音性能SoundProofingAEP板95%的闭孔技术，隔绝了声音的传播途径，让环境更宁静。Witha95%oftheclosedporosityofthemiddlecore,theAEPobstructsthespreadingofsound,andensureaquietandpeacefulenvironment.9“高大上”性能Classyperformance4.5米的身高，让木材装饰板材遥不可及，让室内装修高贵大气。Thelengthreachesaslongas4.5meter,whichisloftyandelegantfortheinteriordecoration,andunreachableforwoodmaterials.10双面装饰性能DecorationonbothsidesAEP板双面图案可任意搭配，令隔断、背景墙艳丽无限。ChooseanypatternsonbothsidesofAEP,andmakethewallorpartitionmuchgorgeousandfabulous.11施工简便Easyandsimpleinstallation使用传统的加工工具及工艺，缩短施工时间。Usethetraditionalandnormalfabricationtoolsandtechniquestoshortentheinstallationperiod.适用范围：application按设计需要冬季保温或夏季隔热的地区。Buildingsrequiresthewarmpreservationinwinterorheatinsulationinsummer.建筑外墙，例如居民楼、酒店、商业大厦、医院。Externalwall,suchasresidentialbuildings,hotels,commercialbuildings,hospitals.旧楼改造，地铁墙面、机场。Redecorationoftheoldbuildings,internalwallofthemetroorairport.广告板，标识板，展示平台。Advertisementboards,signageboards,displayplatforms.工业基地厂房，车箱和船体。Factorywallcladding,carbodyorboat.室内装修，大堂，天花，浴室，厨房。Indoordecoration,lobby,ceiling,bathroom,kitchen.用于隔断，阳台，家具。Partition,balcony,furniture.AEP板的研发、应用顺应国家对建筑节能、绿色环保的设计要求，为美化声调、节能减排发挥重要作用。TheinventionandapplicationofAEPwillresponsethedomesticandinternationaldesignrequirementsofenergyconservationandfriendlyenvironment,makingagreateffortfortheconservingenergy,reducingemissionandbeautifyingtheworld.12页检测设备Inspectionequipments高丽铝业有限公司自成立至今，严格执行ISO9001:2008质量管理体系标准，建立健全了各项质量控制标准和工艺要求，进一步完善了质量保证体系，从原材料进厂到产品出厂的每一道工序，都设立了专职质检员进行监督控制，并建立了车间自检，质检科抽检，实验室终检的质量检测制度，并实行质量一票否决制，不断打造优质的产品品牌。GLOBONDcompanystrictlyexecutestheISO9001:2008qualitymanagementsystems.Weestablishafullsetofqualitycontrolstandards,productiontechnicalstandardsandqualitywarrantysystems.Fromtherawmaterialscomingintothewarehousetothefinishedproductsleavingthefactory,wehavespecialandprofessionalinspectorstoinspectandcontrolthequality.Wealsoestablishtheon-lineproductioninspection,QCrandaminspection,labfinalinspectionsystem,andadoptone-vote-negativesystemsduringthequalitycontroltocreatethefamousbrandcontinuously.色差仪chromaticaberration干膜厚度测试仪coatingthicknesstester划格器scriber冲击力测试仪impactresistancetester光泽度测试glosstesting化学性能测试chemicalpropertiestesting熔融指数测试仪meltindextester铅笔硬度测试仪pencilhardnesstester13页加工注意事项AttentionandProcessing储存Storage1、板材应储存在通风、干燥、阴凉的环境。Panelshouldbestoredincool,dryandbreezyenvironments.2、板材应该垂直摆放在向内与水平面成10度的位置。Panelsareplacedin10degreeofinnerleaningposition.3、板材应该对称放置（面对面、背对背）。Panelsareputinpairs(topsurfacetotopsurface,backsurfacetobacksurface).4、板材平放底部需放置平整的木夹板。Plywoodshouldbethebasementforastackwhenintheplaneposition.运输Transportation1、在搬运板材的时候，要保证板的四边同时抬起。不要拖拉，以免损伤板的表层。Panelsshouldbeupliftedwithitsfourbordersatthesametimeduringtransport,donotdragorwhoptoavoidscratchesonthesurface.2、注意轻拿、轻放，避免碰伤周边。Handlethepanelsgently,toavoidanydamageonthecorners.加工Processing1、在加工前要清理工作台，以免损伤板面。Beforeprocessing,cleantheworkingdesktopreventthepanelsfrombeingdamagedaccidently.2、刨沟折边时，应按折角的需要把握好沟、槽的深浅，选择角度合适的铣刀，建议刨沟保留1mm的芯层，尽量先用边角料进行试刀，试至适合后才大面积施工。Whilegrooving,thepropercuttershouldbeselectedaccordingtotherequiredradian,it’ssuggestedthat1mmofcorelayershouldberetained.Thescrapsofpanelsshouldbeusedasthetrialcuttingbeforethepropermassiveprocessing.3、折转成型时用力应平稳、缓慢，尽量一次成型，以免板面断裂。Trytobendandformthepanelsforoncewithequalandslowstrength,toavoidbreakingthesurface.注：以上储存、运输、加工需严格按照国家《幕墙技术规范JGJ133-2001》进行。Note:theaboveattentionshouldbefollowedstrictlyaccordingtothecurtainwalltechnologyspecificationofJGJ133-2001.开槽和折弯方法RoutingandFoldingmethod使用90度刨沟刀，可制造出r~2mm内角90度之直角造型。Use90degreeVtypeofflatbottomcutter,therightanglemodelofradius~2mmismade.使用平角刨沟刀，可制作出r~5mm内角90度之直角造型。Usebigcirculararcgroovingcutter,therightanglemodelofradius~5mmismade.使用135度刨沟刀，可制作出r~2mm内角45度之直角造型。Use135degreeVtypeofflatbottomcutter,theacuteanglemodelofradius~2mmismade.14页安装指引Installationguide普通的桌锯或手锯可轻易加工，在施工现场进行尺寸调整，方便快捷。Easilytobeprocessedbynormaltablesaworhandsaw,flexiblyfordimensionadjustmentintheconstructionsite.利用三辊弯弧机或液压弯弧机进行弯弧或包圆柱等做各种造型。Usethethreerollbenderorhydraulicbendertocreatethearcorcolumnorothershapes.可在AEP板背面开U型槽的方式对板材进行折边处理。RoutetheUshapegrooveonthebacksidetobendthepanel.可以用螺栓、螺母或者铆钉等连接方式把板材与基础（如铝型材）进行固定或连接。Usebolts,capnutsorrivetstoconnectorfixthepanelwiththebasements,suchasaluminiumprofiles.可以用CNC等数据设备做造型加工。UseCNCorotherdataequipmentsforfabrication.加工工具Processingtools专业复合开槽机professionalrouter手执开槽机handrouter电钻electricdrill拉钉钳rivetingcliper电锯盘electricsaw简易打胶枪simplegluefiller精密裁板锯precisetablesaw15页安装图解Installationdiagrams本图解只作参考使用，客户安装需严格按照国家幕墙工程技术规范进行安装。Thesediagramsarejustforreference,theinstallationshouldbestrictlyaccordingtothenationalcurtainwalltechnologyspecifications.20mmAEP板安装大样20mmAEPinstallationsampleST4.8自攻螺丝self-tappingscrew3.0mm特制安装码L=50mm3.0mmspeciallymadefixingangelsL=50mm01竖向节点大样图Nodedetailsontheverticaldirection3.0mm特制安装码L=50mm3.0mmspeciallymadefixingangelsL=50mm20mmAEP板3.0mm特制安装码L=50mm安装间距350mm3.0mmspeciallymadefixingangelsL=50mmseparationdistance350mmST4.8自攻螺丝self-tappingscrewØ16泡沫棒foamstrip耐候胶sealant40*40*3mm铝方通aluminiumsquaretubeM8螺栓boltL60*60*4热镀锌连接件hotgalvanizedsteeljoint02横向节点大样图nodedetailsonthehorizontaldirection3.0mm特制安装码L=50mm3.0mmspeciallymadefixingangelsL=50mmL60*60*4热镀锌连接件hotgalvanizedsteeljoint化学锚栓M12*120chemicalanchorbolt40*40*3mm铝方通aluminiumsquaretubeM8螺栓boltM5自攻螺钉self-tappingscrewST4.8自攻螺丝self-tappingscrew3.0mm特制安装码L=50mm安装间距350mm3.0mmspeciallymadefixingangelsL=50mmseparationdistance350mmØ16泡沫棒foamstrip耐候胶sealant20mmAEP板16页安装指引Installationguide安装installation1、每张板的保护膜上都标有箭头：施工时，应保持同一水平面的箭头方向一致，防止折射出现色差。Therearedirectionarrowsmarkedontheprotectivefilm,andpanelsshouldbeinstalledinthesamedirectiontoavoidreflectiondifference.2、不同批次的AEP板可能会有轻微的色差；建议同一立面使用同一批号的AEP板。Ensurethepanels