生产过程流程图

XXX金属制品有限公司,,,,,,,,,,,,,

生产过程流程图,,,,,,,,,,,,,

文件编号：,,,,,,,,,,,,,

样件Prototype,,,试生产Pre-Launch,,,量产Production,,,"主要联系人：

Primarycontact：",,"顾客：

Customer：",,"日期（原订）Date(Orig.：

"

零件名称PartName：,,,,,,,,,"供应商/工厂批准/日期：

Supplier/PlantApprova/Date：",,"供应商代码：

VendorCode：",,"日期（修订）Date(Rev.)：

"

"零件号/最后更改等级PartNo./Lastchangelevel：

",,,,,,,,,多功能小组CoreFunctionalTeam：,,,,

过程编号ProcessNumber,制造/Fab,运输/Move,贮存/Store,检验/Inspect,返工/Rework,外协厂家/Out-souringfactory,报废Scrap/封存contrain,更改Change,"过程描述

Processdescription","分类Class

(KPC,QCI)","产品特性

ProductCharacteristics

(输出Output)","分类

Class

(KCC,QCC)","过程特性

ProcessCharacteristics

(输入Input)"

,,,,,,,,,,,,,,

10,,,,,,,,,"进料检验

MaterialIncoming",★,"1.铝锭外观；

Aluminumingotappearance

2.ADC12材料成分符合JISH5302-2000标准；

ADC12materialcompositionmeetsJISH5302-2000standard

3.ADC12力学性能符合JISH5302-2000标准；

ThemechanicalpropertiesofADC12areinaccordancewithJISH5302-2000standard.",,"1.进料检验报告

Inspectionreport

2.核对供应商检验报告

Checkthesupplierinspectionreport"

20,,,,,,,,,"原材料存储

Materialstorage",,"ADC12材料

ADC12Material",,"1.铝料标识

MarkingtheAlloy

2.叉车

ForkTrack"

30,,,,,,,,,"领料

Picking",,"ADC12材料

ADC12Material",,"1.牌号AlloyGrades

2.炉号Heatnumber

3.数量QTY

4.叉车ForkTrack"

40,,,,,,,,,"原料熔炼

Materialmelting",★,"1.ADC12材料成分符合JISH5302-2000标准；

1.ADC12materialcompositionmeetsJISH5302-2000standard

2.ADC12力学性能符合JISH5302-2000标准；

2.ThemechanicalpropertiesofADC12areinaccordancewithJISH5302-2000standard.",☆,"1.熔炉Furnace

2.光普仪Spectrograph

3.电子秤Electronicscale

4.铝锭ALingot

5.熔炼温度Meltingtemperature

6.铝液温度

Aluminumliquidtemperature"

,,,,,,,,,"检验

Inspection",,,,

50,,,,,,,,,"压铸

DieCasting",,,☆,"1.压铸机

DieCastingmachine

2.模具

Tooling

3.熔炉

Furnace

4.铝液温度

Aluminumliquidtemperature

5.压铸工艺参数

Diecastingprocessparameters

6.X光探伤仪

X-ray"

,,,,,,,,,,,,,,

,,,,,,,,,,,,,,

,,,,,,,,,,,,,,

,,,,,,,,,,,,,,

,,,,,,,,,,,"其它毛坯尺寸合格

Otherdiecastingdimensionok",,

,,,,,,,,,,★,"产品外观符合要求，无开裂，无成型不良，无穿透性冷隔，顶杆印高度符合要求；

Theappearanceoftheproductmeetstherequirements,nocracking,nobadmolding,nopenetratingcoldseparation,andtheheightoftheejectorprintmeetstherequirements;",,

,,,,,,,,,"检验

Inspection",,,,

60,,,,,,,,,"去毛刺

Rremoveburrs",,"无过挫，无明显锉刀痕迹，外观符合要求；

Nosetbacks,noobvioussicklemarks,appearanceOK",,"气动锉刀

Pneumaticfile"

,,,,,,,,,"检验

Inspection",,,,

70,,,,,,,,,"抛丸

Shotblasting",,"1.非加工面表面粗糙度为Ra3.2~4.5

Thesurfaceroughnessofthenon-machinedsurfaceisRa3.2~4.5

2.无毛刺，抛丸后无起皮，无黑斑和流纹，外观符合要求；

Noburrs,nopeelingaftershotblasting,noblackspotsandflowinglines,theappearancemeetstherequirements;",☆,"1.抛丸机

Shotblastingmachine

2.钢丸直径≤Φ0.3

Steelshotdiameter≤Φ0.3

3.时间220s

Time220s

4.频率45±1Hz

Frequency45±1Hz"

,,,,,,,,,"检验

Inspection",,,,

80,,,,,,,,,"敲料头

Removehead",,"无变形，无缺料，外观符合要求；

Nodeformation,noshortageofmaterials,theappearancemeetstherequirements;",,"敲料头工装夹具

RemoveheadToolFixture"

,,,,,,,,,"检验

Inspection",,,,

90,,,,,,,,,"机加工CNC

CNCmachining",,,☆,"1.加工中心CNC

2.刀具Tool

3.夹具Fixture

4.切削液浓度

Metalmachiningliquid"

,,,,,,,,,,,,,,

,,,,,,,,,,,,,,

,,,,,,,,,,,,,,

,,,,,,,,,,,,,,

,,,,,,,,,,,,,,

,,,,,,,,,,,"其它机加工尺寸符合图纸要求；

Othermachiningdimensionsmeetdrawingrequirements",,

,,,,,,,,,,★,"1.机加工表面粗糙度为Ra1.6；

MachinedsurfaceroughnessisRa1.6

2.机加工表面无振刀纹；

MachinedsurfacewithoutvibrationTool",,

,,,,,,,,,"检验

Inspection",,,,

100,,,,,,,,,"

喷漆

Spraypaint

",★,"1.产品表面喷银漆处理，盐雾时间超过72小时；

Thesurfaceoftheproductissprayedwithsilverpaintandthesaltspraytimeexceeds72hours.

2.喷塑区域合格，膜后合格，色差合格，划百格合格；Thesprayedareaisqualified,thefilmisqualified,thecolordifferenceisqualified,andthecolorisqualified.

3.参考封样件；

Referencesample",☆,"1.前处理

Pretreatment

2.油漆规格型号

Paintspecificationmodel

3.喷塑设备

Spraymachine

4.时间

Time

5.温度

Temperature"

,,,,,,,,,"检验

Inspection",,,,

110,,,,,,,,,"检验、包装

Inspection,packaging",,"数量、标识与实物相符，位置尺寸符合要求，产品外观符合要求；

Thequantity,logoandphysicalobjectmatch,thepositionsizemeetstherequirements,andtheappearanceoftheproductmeetstherequirements；",,"包装物料

Packingmaterial"

,,,,,,,,,"检验

Inspection",,,,

120,,,,,,,,,"贮存

Store",,"成品

Finishedproduct",,"叉车

ForkTrack"

130,,,,,,,,,"出货检验

Shipmentinspection",,"包装无破损，产品无发霉；

Thepackageisnotdamaged,andtheproductisnotmoldy;",,"出货检验报告

Checkingreportbeforeshipping

byOQC"

140,,,,,,,,,"发运

Shipping",,"成品

Finishedproduct",,"1.叉车

ForkTrack

2.卡车

Truck

3.销售单

SalesOrder"

150,,,,,,,,,"RoHS检测

RoHStesting",★,,,"每年一次到具有资质的第三方检测机构进行RoHS检测并提供报告；

Annuallytoaqualifiedthird-partytestingagencyforRoHStestingandreporting"

160,,,,,,,,,"产品年度审核

ProductAnnualAudit",,"成品

Finishedproduct",,"1.过程流程图中控制项与客户要求一致；Controlitemsandcustomerrequirementsintheprocessflowchart

2.过程流程图中的工序要求与实际状况一致；Theprocessrequirementsintheprocessflowdiagramareconsistentwiththeactualconditions."

1.Thecharacteristicsymbolidentifiedonthecustomer'sdrawingisreflectedinthespecialfeaturecolumn；,,,,,,,,,,,,,

2.CPKanalysisisperformedaccordingtothedimensionspecifiedbythecustomer；,,,,,,,,,,,,,

"3.Theproductfeatureismarkedwiththe""★""symbolinthespecialfeaturecolumn,andthe""☆""istheprocesscharacte