大大服装厂 SOP 作业指导书

目录TableofcontentsNo.文件名称Filename1预生产流程Pre-productionsop2每周质量分析Week1yQualityAnalysisSOP3布仓工作流程FabricwarehouseSOP4布仓收布流程FabricreceivingSOP5布仓验布流程FabricsinspectionprocessSOP6验布色差控制流程ColorShadeControlS0P7验布不合格处理流程FabricsFailedSOP8物料收货&质量检测流程图TrimsMaterialReceiving&QualityinspectionProcess9物料仓待查物料流程图Trims/Sub-materialsinspectionqueuingSOP10物料仓物料查验流程图Trims/SubmaterialsinspectionflowSOP11不合格物料退料流程ReturningDefectiveTrims/Sub-materia1sSOP12标志物料管理流程LOGOTrims/Sub-materialsmanagementS0P13唛架房流程运作MarkerRoomDeptProcess14板房流程运作SampleRoomDeptProcess15头扎检验流程Firstoffsamplesofin-processSOP16裁床工作流程CuttingDepartmentSOP17松布流程图FabricRelaxationSO18裁床裁片工作流程CuttingDepartmentCuttingSOP19裁床查片工作流程CuttingDepartmentcutpanelsinspectionSOP20烫朴机生产管理流程Productionandoperationprocessoftheinterlining21生产过程管理流程Productionprocessmanagement22QC作业流程QCworkprocess23衬衫类QC总查检查顺序ShirtInspectionbeforedispatchtoFinishingDept.Sequence24裤子类车间中查流程PantsworkshopintermediateCheckSOP25裤子类尾部查货流程Pants-FinishingDeptinspectionSOP26连衣裙/衬衣裙类QC总查检查顺序Dress/ShirtDressInspectionbeforedispatchtoFinishingDept.Sequence27衬衫类QC尾查检查顺序ShirtFinalinspectionSequence28连衣裙/衬衣裙类QC尾查检查顺序Dress/ShirtDressFinalInspectionSequence29关键工序在线抽查流程CriticalJobstepinspectionSOP30不合格半成品隔离处理流程IsolationprocessSOPfordefectivesemi-finishedproducts31产品防污染管理Dirt/StainsPreventiveManagement32产品与样板不符的处理规定SOPforProductnotmatchingPre-Production(PP)Sample33合格半成品处理流程AcceptableSemi-FinishedProductsSOP34利器分发流程SharpToolsDispatchSOP35锋利工具丢失的处理政策LossofSharpToolsSOP36验针操作流程及不合格处理流程SOPforNeedleInspection&Need1e/Metallicsubjectsdetected37验针校准MachineCalibrationProcess389点测试9PointCalibrationtest39换针政策Needlereplacementpolicy40换针程序SOPforchangingNeedles41断针(金属物)控制程序BrokenNeedle(Neta1)ControlSOP42禁止使用易碎品以及破损控制流程ProhibitionofFragileArticlesandDamageControlSOP43品质问题解决程序(客户)QualityCallout/IssueResolution(Customer)SOP44品质问题解决程序(工厂内部)QualityCallout/IssueResolution(Vendor)SOP45不合格品的纠正措施Correctiveactionsfornon-conformingproducts46货物放行程序GoodsReleaseProcedure47成品仓管理流程FinishedGoodsWarehouseManagementSOP48外发控制流程SubContractedProcess49材料/工序/产品变更管理SOPMaterial/Process/ProductChangeManagementSOP50EmbroideryProductionprocess51清洁计划CleaningSOP52垃圾清除服务TrashRemovalServices53机器内部保养计划Machine&EquipmentMaintainSOP54仪器设备校验计划InstrumentandEquipmentCalibrationPlan55机器紧急故障作业程序EmergencymachinerybreakdownS0PCC1预生产流程Pre-ProductionSOP在正式生产过程中,生产线主管/组长/QC,会按照PP批办上的要求去定时抽查(中查/尾查)在正式生产过程中,生产线主管/组长/QC,会按照PP批办上的要求去定时抽查(中查/尾查)确保品质Inbulkproduction,Criteriaandstandardsofwhatcomponent/productisbeinginspected(includingworkmanshipandmeasurement)regularlytoensuredefectcanbepreventedasquicklyaspossible.1.生产线会按照批办评语及Linereview客人意见做--件内部产前板出来.SewinglinewillmakeaninternalsampleaccordingtothecommentsofapprovedPPsampleandattentionsinlinereviewmeeting.2.QA会比对原批板及客评语,产前板合格,QA/纸样师傅/生产经理签名授权大货生产.QAwillinspectthesamplewithapprovedPPsampleandcustomers'comments.sampleisuptostandard,signoffofbyProduction/patternmaster/QApriortogoingintobulkproduction.工厂生产线主管在生产大货前將有关"产前会"之要求改善/留意项目同该部门下属员工在开款生产前讲解清楚如何改善.Headofeachdepartmentswillinformallrelatedproductionworkerswithcustomers'requirementsandattentionsfromPPmeetingintheBeginningofgoingintoproduction.工厂跟单和纸样师傅会综合PPMeeting的客人意见评语，通知各部门负责人开会,对齐相关资料并留意,这些改善要求/注意事项跟PP批板一起放置，供操作员参考,以防生产遗漏.MerchandiserandpatternmasterwillgatherallcommentsofPPmeetingandcallsrelatedheadsofeachdepartmentforimmediatemeetingalignandcalloutallrelevantinformation.ThesecommentsandattentionswillgathertogetherwillPPsampleforoperatorasaGuideline,toavoidanymistake.跟单及,纸样师傅会去跟客人开Linereviewmeeting产前会Merchandiserandpatternmasterwillattendthe“LineReviewMeeting(ppmeeting)holdbycustomer.mm工厂跟单会做“RISKASSESSM风险评估表给客人Merchandiserwillissue“RISKASSESSMENT”tocustomer.工厂跟单召集(各部门主管,管理,QA,纸样师傅)一齐开会讨论研究各款生产办有什么工序或其它问题需要咨询客人意见.Merchandisercallsameetingwithalldepartmentheads(headofalldepartment,administrator,QA,patternmaster),.meetingagendaistoidentifyworkmanshipsoranyotherissuesthatneedtoconsultwithcustomersinfutureproduction.C2 C2实施纠正措施计划lmplementcorrectiveactionplanwitheffectivedate创建实时纠正措施计划。(会议中的所有讨论都要记录和备案)CreatecorrectiveActionplanwitheffectiveDate.(Alldiscussionsinmeetingarerecordandfiled)审查报告，讨论问题，找出缺陷的根本原因Reviewreport,discussproblemareas,identifyrootcauseofdefectsQA经理组织所有负责人每周一查看每周质量报告实施纠正措施计划lmplementcorrectiveactionplanwitheffectivedate创建实时纠正措施计划。(会议中的所有讨论都要记录和备案)CreatecorrectiveActionplanwitheffectiveDate.(Alldiscussionsinmeetingarerecordandfiled)审查报告，讨论问题，找出缺陷的根本原因Reviewreport,discussproblemareas,identifyrootcauseofdefectsQA经理组织所有负责人每周一查看每周质量报告QAmanagerassemblesallheadofproductionpersonneltoreviewtheWeeklyQualityReporteveryMonday将上周的数据合并到每周质量分析报告中CombineDatafrompreviousweekintoWeeklyQualityAnalysisReport收集每日质量报告(从上周一到周六)GatherDailyQualityReports(FromPreviousMondaytoSaturday)在下一次每周质量分析会议上回顾纠正行动计划的进展情况Reviewprogressofcorrectionactionplanatthenextweeklyqualityanalysismeeting在下一次每周质量分析会议上回顾纠正行动计划的进展情况Reviewprogressofcorrectionactionplanatthenextweeklyqualityanalysismeeting C3布仓工作流程C3大货布FabricsArriving FabricsWarehouseSOP大货布FabricsArriving剪自然伸缩布片PrepareFabricsPanelstotest"selfshrinkage"剪试缩水布片PreparedFabrics5watchesforshrinkagetest剪自然伸缩布片PrepareFabricsPanelstotest"selfshrinkage"剪试缩水布片PreparedFabrics5watchesforshrinkagetest剪洗水/染色/固色布片發洗水厂PreparefabricspanelsandsendtoWashingfactory剪洗水/染色/固色布片發洗水厂PreparefabricspanelsandsendtoWashingfactoryforgarmentdyedcolorstest摆放12小时量伸缩尺寸LetFabricsPanelRestfor24hours记录伸缩尺寸数据Record"self-shrinkage"data记录伸缩尺寸数据Record"self-shrinkage"data染色/固色效果Colorsandshadeacceptable剪布做布卡3份及配线Prepare3setsofswatchcardforfiling&threadmatchingwhereneeded染色/固色效果Colorsandshadeacceptable剪布做布卡3份及配线Prepare3setsofswatchcardforfiling&threadmatchingwhereneeded根据洗水方程式要求发洗水5endtoWashingfactorytowashwiththewashingrequirement颜色变化大或不能接受BigColor/ShadevariantorUnacceptable按四分制式标准验布Use4pointsystemtoinspectfabrics,prepareInspectionreports(FRO2A，SR01,SRO2,SR04)缩水稳定按四分制式标准验布Use4pointsystemtoinspectfabrics,prepareInspectionreports(FRO2A，SR01,SRO2,SR04)缩水稳定?Shrinkagestable?合格Pass/Acceptable通知供应商退换货解决问题WorkwithFabricsSupplierforreturningP/G&resolution做SR03文件和百家衣PreparedSRO3Report通知供应商退换货解决问题WorkwithFabricsSupplierforreturningP/G&resolution做SR03文件和百家衣PreparedSRO3Report1份布仓存档1setforwarehouserecordYESNOYESNO做衫板或剪布片交客批核PrepareDefectsand/orSample/Mockupforcustomerreview,contactsupplier2份跟单存档2做衫板或剪布片交客批核PrepareDefectsand/orSample/Mockupforcustomerreview,contactsupplier2份跟单存档2setsformerchandising全剪布测试PREPAREALLROLLSFORTESTING可以下一步ReadyforNextStep不合格InspectionFail交布仓存档KeepRecordinWarehouseInspect交布仓存档KeepRecordinWarehouseInspectionPassed合格客签名退回布点等物件Customerconfirmationofactions交布仓存档客签名退回布点等物件Customerconfirmationofactions交布仓存档KeepRecordInWarehouse总结验布报告Completefabricsinspectionreport总结验布报告Completefabricsinspectionreport布仓收布流程船务部检查车封条并打封条ShippingDep’tOpenshipmentFabrics船务部检查车封条并打封条ShippingDep’tOpenshipment布到工厂FabricsArrivingfactory布到工厂FabricsArrivingfactory有问题ProblemsFoundfFFFound1-2天内Within1or2days相符YES对装箱单检查数量、颜色、疋数是否相符verifypackinglistforcolorsandrolls布仓人员检查车厢内是否有泊渍，湿车厢、利器及对布的损坏WarehouseStaffInspectshipment(truck)foranyoilstains,wetness,sharpgoods,visiblefabr有问题ProblemsFoundfFFFound1-2天内Within1or2days相符YES对装箱单检查数量、颜色、疋数是否相符verifypackinglistforcolorsandrolls布仓人员检查车厢内是否有泊渍，湿车厢、利器及对布的损坏WarehouseStaffInspectshipment(truck)foranyoilstains,wetness,sharpgoods,visiblefabricsdamages放入待验区PlacefabricsatWaitingAreaforInspection开始验布StartInspection通知供应商解决问题ContactSupplierstoresolveissues/problems拍照，通知船务部及跟单Takephotos;informshippingDept&concernedmerchandisers布仓安排搬运落货MovefabricsoutofTruck4.打开电源，码表归零TurnonInspectionmachineandresetyardagecounter5.调整转速器AdjustrollingspeedC5布仓工作流程FabricsInspectionProcessSOP4.打开电源，码表归零TurnonInspectionmachineandresetyardagecounter5.调整转速器AdjustrollingspeedC5布仓工作流程FabricsInspectionProcessSOP3.放入验布机inspection2.待验区取布WaitingArea1.来布装箱单Packinglist 13.合格不合格按指定的区域摆放SeparatestorageforInspectionpassed&failedfabricsrolls12.写标签贴在布疋上.合格贴上绿色标签，不合格贴上红色标签LabelfabricsrollwithGreenLabelforpassandRedlabelforfailed11.记录次点数及验布码数做评估.Recorddefectspoints&fabricsyardageforevaluation13.合格不合格按指定的区域摆放SeparatestorageforInspectionpassed&failedfabricsrolls12.写标签贴在布疋上.合格贴上绿色标签，不合格贴上红色标签LabelfabricsrollwithGreenLabelforpassandRedlabelforfailed11.记录次点数及验布码数做评估.Recorddefectspoints&fabricsyardageforevaluation8.按提供的标准样品/布次标本，用四分制标准验布Inspectingw.r.tconcernedfabricsStd&4ptssystem9.布次点用红色箭头贴纸做记号IndicatingdefectswithRedarrowLabels7.对布板,记录布厂的标签码数Verifyfabricssampleandstatedyardages6.控制脚刹车转动Start/StopControl10.量可才布封宽度，在布片上写疋号、码数信息.Measurefabricsrollwidth&recordC6C6ColorShadeControlSOP组长评估剪布做LOT组长评估剪布做LOT色ArrangeShadeLot&prepareshadelotswatchcard验布发现有LOT色及中边色RollShadesLotandinRollShadingfound客人批核后将退回一份工厂存档Customertoreturn1settofactoryforrecord做LOT色卡四份交给客人批核4setsofShadeLotcardwillbe客人批核后将退回一份工厂存档Customertoreturn1settofactoryforrecord做LOT色卡四份交给客人批核4setsofShadeLotcardwillbeprepared&sentforCustomerreviewandapproval所验布PO布疋要100%剪8寸布头对比分LOT色First8inchesofeachFabricsrollwillbecutandgroupedtorespectiveshadelotC7C7不合格NotPassed合格Passed做有关布次文件及物件交跟单或相关同事Preparefabricsdefectsreport&specimenforHKorrespectivemerchandisers每足布贴红色不合格贴纸做记号LabeleachfailedrollwithRedstickers组长评估是否合格Supervisortoreviewiftheinspectionispassed不合格NotPassed合格Passed做有关布次文件及物件交跟单或相关同事Preparefabricsdefectsreport&specimenforHKorrespectivemerchandisers每足布贴红色不合格贴纸做记号LabeleachfailedrollwithRedstickers组长评估是否合格Supervisortoreviewiftheinspectionispassed通知供应商解决有关问题Informanddiscusswiththesuppliertoresolvetheissue放入不合格区(任何部门不得使用)Placethedefectedrollsinthe"failed"zone放入合格品区Placethegoodsinthe"Passed"zone验布员验布FabricsQualityInspectorInspectingfabrics跟单核对资料MerchandisertoverifyinformationC8物料收货&质量检测流程图TrimsMaterialReceiving&QualifyinspectionProcess数量不够Shortshipment数量不够Shortshipment质量检验（记录）Qualityinspection&Record数量清点Counting入仓Placethewarehouse剩余物料存仓Unusedtrims/materialstockinthewarehouse退货并记录Returnshipment&Record退货并记录Returnshipment&Record供应商补数并记录IssueShort跟单核对资料MerchandisertoverifyinformationC8数量不够Shortshipment数量不够Shortshipment质量检验（记录）Qualityinspection&Record数量清点Counting入仓Placethewarehouse剩余物料存仓Unusedtrims/materialstockinthewarehouse退货并记录Returnshipment&Record退货并记录Returnshipment&Record供应商补数并记录IssueShortshipment&Records核对送货单&订购单待验区VerifyPackinglist/PurchaseOrder待验区PendingInspection供应商送货SupplierDelivery按制单需求发料Dispatchtrims/materialasperjoborderuponrequest来货ArrivedC来货ArrivedC9Failed不合格Passed合格AQL1.5标准进料查验标准AQL1.5isusedasInspectionStandard查验数量/颜色/尺寸/规格/内容并记录InFailed不合格Passed合格AQL1.5标准进料查验标准AQL1.5isusedasInspectionStandard查验数量/颜色/尺寸/规格/内容并记录InspectQty/color/measurement/format/content&Record分类入合格品存放区GoodsEnter"Passed"zone退料给供应商ReturngoodstoSupplier对照订购单ComparewithPurchaseOrder待查区物料来货ShipmentinPendingInspectionZoneC10ReturningDefectiveTrims/Sub-materialsSOP返料单GoodsReturnSlip退料完成ReturnComplete供应商签收Supplier’sAcknowledgement通知供应商NotifySupplier不合格物料Defectivegoodsfound补货期限ReplenishmentDeadline不合格品数量DefectsQTY物料名称，规格，颜色Trims/Sub-materials返料单GoodsReturnSlip退料完成ReturnComplete供应商签收Supplier’sAcknowledgement通知供应商NotifySupplier不合格物料Defectivegoodsfound补货期限ReplenishmentDeadline不合格品数量DefectsQTY物料名称，规格，颜色Trims/Sub-materialsnames,specifications&color物料订单号码PurchasePO#退料原因ReasonsforReturnC11标志C11LOGOTrims/Sub-materialsmanagementSOPLook-AfterbyDesignatedPersonnel指定人员保管剩余存仓RemaininginWarehouse库存清点Inventorycounting月末盘点MonthEndInventoryLook-AfterbyDesignatedPersonnel指定人员保管剩余存仓RemaininginWarehouse库存清点Inventorycounting月末盘点MonthEndInventoryCount按制单需求发料DispatchQTYwithAccordancetothejoborder指定区域加锁存放PlacedinLockedStorageinDesignatedAreaLOGO物料主唛、挂咭等Trims/Sub-materialswithLOGO,eg,Labels,hangtags,etcC12纸样流程运作PatternROOMC12做大货做大货.产测试办，大货布片缩水PrepareinternalPre-productionsamplearrangebulkfabricswashingshrinkagetest收单/审核单Receive收单/审核单Receive＆reviewOrder’sinformation＆Techpacks改样及放齐码Revisepattern＆prepareFullsizesetpattern分析综合测试结果资料Review＆AnalyzeShrinkageresult收集所有资料据GatherallRelatedInformation＆data执浄样ReviewandreviseN执浄样ReviewandreviseNetpattern进行排大货嘜架ArrangeMarker做实样/点位样Temple/spotting交裁床及车间生产Cutandsewing做洗水前尺寸表inlineSpecbeforewashing送出洗水SendBulkfabricsyardagesoutforwashing做实样/点位样Temple/spotting交裁床及车间生产Cutandsewing做洗水前尺寸表inlineSpecbeforewashing送出洗水SendBulkfabricsyardagesoutforwashingShrinkagetestC13东莞某某C13GuanCheungGarmentCO.,LtdofDongGuanSampleroomdepartmentprocesssop收到板单收到板单/纸样注明日期Receivesampleorder/pattern&date编排板期编排板期Choreographythesampleordertime核对资料checkthedata核对资料checkthedata产前工艺讲解Prenatalprocessexplanation产前工艺讲解Prenatalprocessexplanation取布料/物料Samplefabrics&trimsreceived修正返工repair检视车缝工艺修正返工repair检视车缝工艺Inspectthesewingquality生产车缝/记录Samplesewing&record生产车缝/记录Samplesewing&record正式裁板Samplecutting复检总查re-inspection复检总查re-inspection注明日期打枣/开凤眼buttonholing/makebuttonholestitch洗水后修正返工repair&reworkafterwashing检视洗水后工艺洗水后修正返工repair&reworkafterwashing检视洗水后工艺Inspectqualityafterwashing做洗水arrangewashing注明日期修正返工Repair&rework量度尺寸修正返工Repair&rework量度尺寸measuresize试公仔看效果Formordummyfitting打钉/打扣/烫衫打钉/打扣/烫衫buttoning/nailing/ironing后整＝剪线/清线毛Inspection/trimmingafterthewhole正式交板与跟单正式交板与跟单sendingsampletothemerchandiserC14C14需要松布松布程序需要松布松布程序FabricsRelaxationProcess松布松布Sponging点收布仓发布数CheckfabricsQtydispatchedbyfabricswarehouse点收布仓发布数CheckfabricsQtydispatchedbyfabricswarehouseSpongingneeded计算分析制单分配及安排生产前工作Spongingneeded计算分析制单分配及安排生产前工作Calculate/analyzeJoborderqtybreakdownandplanpre-cuttingworkNoSpongingneeded不需要松布NoSpongingneeded不需要松布上裁床拉布ArrangefabricsonCuttingTable上裁床拉布ArrangefabricsonCuttingTable依纸样查裁片尺寸标准Comparemarkerswiththecutpanels依纸样查裁片尺寸标准Comparemarkerswiththecutpanels复查拉布张数及分配Checkfabricssheetsandqtybreakdown切割裁片Fabricscutting切割裁片Fabricscutting查片没查片没问题PassNotpass不合格NotPass合格Pass查片有问题Notpass查大货裁片InspectbulkcutPanels不合格NotPass合格Pass查片有问题Notpass查大货裁片InspectbulkcutPanels执衫扎裁片bundlecutpanels扫菲入系统Scancutticketsintosystem配布裁片Replacecutpanels记录并重新配片Record&Restartcutpanelsarrangement记录并重新配片Record&Restartcutpanelsarrangement裁片落货生产线PassCutPanels裁片落货生产线PassCutPanelsbundlestoproductionlinesC15松布流程图FABRICRELAXATIONSOP面料入库区面料入库区FabricWarehouse生产计划排单AccordingtoProductionOrder松布通知FabricRelaxationRequired生产计划排单AccordingtoProductionOrder松布通知FabricRelaxationRequired检查清洁设备检查清洁设备Checkandcleanmachine分款松布分款松布Relaxingbystyle松布记录松布记录FabricsRelaxationRecord等待到裁剪等待到裁剪Waitingforcutting 1.按PO选好布料，拉布,控制高度在31.按PO选好布料，拉布,控制高度在3.5寸以下ArrangefabricswithrespectivePO,spreadfabricsandsetfabricsheighttounder3.5inchesC16裁床裁片工作流程CuttingDepartmentCuttingSOP2.2.带好钢丝手套和口罩cuttingworkerstowearsteelglove&facemask3.按纸样裁片Cutfabricswithmarker 4.4.查片Cutpanelsinspection5.复查没问题，绑菲Buddlecutpanelsaftercutting6.查片没问题放入合格品箱，扫菲入系统，落货ScancutticketsintosystemPassCutPanelsbundlestoproductionlines C17C17裁床查片工作流程CuttingDepartmentcutpanelsinspectionSOP1.清理好工作台，把一-扎裁片放在工作台上，压好Cleanupworkingtable,placebundlewithfixed1.清理好工作台，把一-扎裁片放在工作台上，压好Cleanupworkingtable,placebundlewithfixedposition2.逐个检查每块裁片有没有烂洞、抽纱、杂纱、纱头、断纱的情况Inspecteverycutpaneltocheckiftheredefectdefe.. 4.有问题，配片并做记录RecordDefectsarrangereplacement4.有问题，配片并做记录RecordDefectsarrangereplacement3.查片没问题，放入合格品箱placebundleinto.boxafterinspection C18烫朴机生产管理流程C18Productionandoperationprocessoftheinterlining烫朴员开机烫朴员开机FUSINGStaffturnontheMachine按照朴供应商所提供的朴型号，烫朴温度按照朴供应商所提供的朴型号，烫朴温度/压力/送朴的时间记录去调机ThemachinewillbeadjustedaccordingtothedataprovidedbyinterliningSupplierabouttemperature/pressure/time用正确布种去按照这朴型号，烫朴温度用正确布种去按照这朴型号，烫朴温度/压力/送朴的时间去测试一次效果。UsethecorrectfabricandfollowtheinterlininginformationprovidedbySupplierabouttemperature/pressure/timetovalidatetheeffect登记朴型号，烫朴温度登记朴型号，烫朴温度/压力/时间Recordinterliningmodelno.,temperature/pressure/time烫朴后，温度调零，自动关机烫朴后，温度调零，自动关机Afterfusing,resettemperaturecontroltozero,machinewillbeturnoffautomatically C19C19生产过程管理流程Productionprocessmanagement在生产区张帖各种作业指导书在生产区张帖各种作业指导书/操作规程/检查标准Postingvariousoperationinstructions/operatingprocedures/inspectionstandardsinproductionareas员工规范作业Operatingprocedurescomplied组长按作业指导忆/操作规程员工规范作业Operatingprocedurescomplied组长按作业指导忆/操作规程/检查标准纠正员工作业TeamLeaderCorrectsproductionstaff'sWorkinaccordancewithOperatingInstructions/OperatingProcedures/InspectionStandards组长巡员工作业情总并记录Teamleaderinspectsandrecordstheworkofproductionstaff规范Complied规范Complied不规范Complied C20C20QCWorkProcess不合格品标准图库Defectsreference不合格品标准图库Defectsreference合格品标准样板QualityStandard放入不合格品箱PlaceinDefectscontainer放入合格箱Placegarmentsintothecontainerfornextstep返工并记录Repair&record落货PasstoNextStep每一件检查放入不合格品箱PlaceinDefectscontainer放入合格箱Placegarmentsintothecontainerfornextstep返工并记录Repair&record落货PasstoNextStep每一件检查Singlepieceinspection100%检查并记录100%Qtyinspectionandrecord合格不合格合格不合格PassNotPassPassNotPassCC21东莞某某制衣有限公司衬衫类QC总查检查顺序ShirtsInspectionbeforedispatchtoFinishingDept.sequence.查门简长短，左右门简领骨对齐下脚对比门简长短CheckUnevenfrontplackets,viewdownfromplacket/collarbandjoiningseamtoseeiftheleft/rightplacketsareeven②.查主唛、洗水唛、烟治唛核对批板制单资料check&verifylabelsusingthePPsamplejobsheetinformation:Mainlabel,Carelabel,Sizelabel③.查上领内外是否凸咀(秃咀)、落坑、爆口、斜领、起扭、露暗线Checkinner/outercollariflinedupwithplackets,runoffstitches,openseams,slidecollars,exposinghiddenstitch④.查内肩、夹圈、内埋夹是否爆口、落坑、止口大小、断线Checkinnershoulder,armhole,openseamsoninnersideseamjoining.runoffstitches,unevenseamsallowance,brokenseams⑤.对比大侧和细侧有无长短Checkcuffplacketsarethesamelength⑥.查上介英是否秃咀、落坑、爆口、止口大小Checkifcufflinedupwithcuffplackets,runoffstitches,openseams,unevenseamallowance⑦.查脚边是否落坑、爆口、压线大小、起扭Checkhemsewing:anynunoffstitches,openseams,unevenstitching,puckering⑧.如有绣花的款，有无漏绣花，绣花线色是否跟客批板。Stylewithembroidery:anymissingembroidery,verifyifembroiderythreadcolorsaresameasPPS⑨.查外肩、夹圈、埋夹是否爆口、压线大小、打折Checkoutershoulder,armhole,sidesamefor:openseams,unevenstitchesandpleated/gapping⑩.腰折左右是否长短不对称,折尖是否起窝Checkiftheleft&rightpleatsareevenandthepleatsendsaresmooth&pointed备注:A.间线止口要平均，车线要牢固、美观，间线不能起珠B.做工细节和针步要按客要求Remarks:stitchingonseamallowancemustbeeven,stitchesmustbesecurelydonewithgoodvisual,stitchingmustnothavebubbling,sewingdetails&SPImustmeetcustomerrequirement

C22车间中查workshopinter-mediumC22B21A前幅frontB21B311,查前袋口：(间线Stitching)有无(大小不均Uneven)，(反光UNDERPLYTURNOUT，(落坑runoffstitches),(跳线JumpoffStitches)，(串珠Bubbling)。左右袋口高X宽是否对称，袋底布间线是否均匀even，有无藏(止口seamAllowance)B31Checkthefrontpocket:,WhetherthereisunevensizebetweentheStitching,Reflective,runoffstitches,JumpoffStitches,beaded.IstheheightXwidthoftheleftandrightpocketssymmetrical?WhethertheStitchingbetweenthebottomofthebagisEvenandthereisno

seamAllowance2，查表袋(WatchPocket)：是否歪斜不正，袋角止口有无外露，车线有无串珠，跳线。Checkbag:Isiteven,edgeofpocketisnotexposed,stitchingisnobubbling,JumpoffStitchesB113,查Check前浪(FrontRise)：前中(CENTERFRONT)是否顺直，钮牌(FLY)宽度及形状是否合适，拉链布外露宽和拉链底留空宽是否合适，间线是否串珠/跳线/落坑/,边止口是否大小，小浪CROTCHB11是否皱褶不顺。FrontRise:WhetherthefrontRise,theFlyisstraight,thewidthandshapeofthebuttonareappropriate,theouterwidthofthezipperclothandthewidthofthezipperbottomareappropriate,andwhethertheStitchingisbubbled/JumpoffStitches/runoffstitches/WhetherseamAllowanceissmall,whethertheCROTCHarewrinkledornot.B后幅Back1,查(后浪BackRise)/机头(York)是否平伏起扭及拱/歪斜/,后浪骨对位是否整齐，边止口是否大小/爆口/落坑/跳线(SkipStitch)/串珠。2,查后袋有无歪斜，左右袋是否高低不对称，袋角止口有无外露，边止口有无大小/落坑/间线宽窄/跳线/串珠。3,查侧骨:左右对比前袋口/机头有无高低不对称，打边线(edgestitch)有无散边。1;checkbackrise/Yorktowhetheritiseven,nottwisted,notslanted&BackRiseseamiseven,theseamallowanceisthesameSize,Checkifthereisopenseam,runoffstitches,SkipStitch/bubbling2,Checktomakesurethebackpocketisnotslant,backpocketsarenotuneven,theseamallowancewillnotappearoutside.Checktheseamallowanceallalongisthesame,norunoffstitches,stitchingiseven,noskipstitches,nobubblingnoskipstitchesofedgestitchesChecksideseamtomakesurethefrontpocketsandYorkiseven,noskipstitchesofedgestitchesC成品1,查主唛/洗水唛/码唛，车法，位置，核对制单资料，主唛是否居中。2,查腰围是否打褶，容褶不平，耳仔位置是否歪斜，腰咀有无高低/大小/歪斜/突咀，止口有无外露，车线有无跳线/串珠/落坑/爆口，后中是否起山不顺。3,查裤腿有无扭牌，内浪/侧骨打边线是否包满不散边，内浪底骨位有无对整齐。4查脚边是否平直/扭曲/跳线/落坑,接驳线有无分叉。备注：做工细节及针步按客要求，间线边距要均匀，车线要牢固/美观/不可乱接驳线。C,checkfinishedgarmentCheckthemainlabel/carelabel/sizelabel/toseeifthestitchingmethodandtheplacementarecorrect,doublecheckwiththeproductionsheet,makesurethemainlabelisatcenter.Checkthehipareatoseeifthereispleatortoomucheasethere.Checkifthebeltsloopsarenotslant,WBclosingforbothsidesareonthesamelevel,nothighandlow,notbigandsmall.TheWBisnotcomingoutatclosing.Checktoseeifthereisseamallowanceoutside.notrunningofstitching,notskippedstitching,notgatheringofthestitching.notopeningthere.Alsomakesurecenterbackissmooth.Checktoseeifthelegisnottwisted.Overlockstitchingatinseamandoutseamaresecurewithenoughallowanceandnotfrayingthere.Theseamneedstobematchedatinseams.Checkthemtomakesureitisstraight,nottwisted,notskippedstitching,notrunningofstitching,brokenstitchesneedtobefixsmoothly.Remarks,workmanshipandSPIneedstobeasperbuyer’srequirement,thedistancebetweenneedlesneedtobethesame,stitchingmustbesecureandnicelookinginappearance,notacceptableforthere-fixedstitching.

C23-1尾部查货C23-156查腰头：腰咀是否大小/高低，后中是否起山。腰头是否扭。跳线、断线、爆口。56CheckWBtomakesuretheclosureoftheWBisevenandtwopartsareexactlymatching.Checktomakesurenohikingatcenterback.NotwistedWB,noskipping,norunningoffstitching,noseambroken.107查唛头、主唛、洗水唛、码唛是否有错，位置是否正确，字体是否清晰。107Checklabels/mainlabel/carelabel/sizelabel/ifcorrect.checktheplacementofthelabelstoseeifcorrect,checktheworldstoseeifclearafterwashing.查前袋/表袋：前袋左右对比是否对称，袋口是否平伏、跳线、断线。Checkthecoinpocket/frontpocket,makesurethebothfrontpocketsaresymmetric.Checkpocketopeningtoseeifsmooth,noskippingstitching,brokenstitching.查前浪：前中钮牌边是否顺直，前浪弯是否平顺、断线、爆口。Checkfrontrise,tocheckthefrontflyifitisstraight.Thecurveisintherightshape.Noskippingstitching.NObrokenseam.9查耳仔：前后左右耳仔对比,长X宽是否对称，顺直，不歪斜烂边。9Checkbeltsloops,makesurethefrontloopsarebackloopsareinthesamelength.Makesurethelengthandwidthisasperrequirement,alsomustbestraight,notslant.Nofrayatedge.8查后幅：后浪是否顺直，后袋左右是否对称不高低，机头/后浪是否平伏不起拱、跳线、爆口、断线。8Checkbackpartstoseeifbackriseissmooth.Backpocketsmustbesymmetric,mustbeeven.Backrise/backyoke,notwavy,noskippingstitching,nobrokenseam,nobrokenstitching.CC23-2查裤腿是否扭腿，侧骨/内浪骨是否断线、爆口、散边，内浪骨是否错位。Checkleg,makesurenotwisted,noskippingstitching,nobrokenseam,nofrayedgeatinseamandsideseam.Makesuretheseamsarematchingatcrotcharea.查脚口是否平直，断线、跳线、爆口。Checkhem,makesureitisstraight,noskippingstitching,noskippingstitching,nobrokenstitching,nobrokenseam.查裤底/裤面是否有污渍，油渍，色纱，花点疮。Checkinsideofthegarment,makesurenostain,nooil,defectedyarns,nospots.10、查钮/撞钉位置打法是否牢固,再核对制单资料.备注：整条裤要平顺，整洁，线毛要干静,大烫所有骨不可反光，骨倒向要顺并对称。Checkthebutton/rivetstoseeifsecure.Checktoseeifusingthecorrectonesasperbuyer’srequirement.Remarks,thefullgarmentneedstobesmooth,tidy.Clean,thetrimnicely.Makesuretoironthegarmentintherightdirectionforbothlegs,makesuretoirontheseamsnicely,notthefacingturnsout.

C24东莞某某制衣有限公司C24连衣裙/衬衣裙类QC总查检查顺序Dress/ShirtDressinspectionbeforedispatchtoFinishingDept.Sequence1.查门筒长短，左右门简领骨对齐下脚对比门简长短CheckUnevenfrontplackets.viewdownfromplacket/collarbandjoiningseamtoseeiftheleft/rightplacketsareeven2.夹圈是否有起皱、爆口、断线、打褶、左右大小夹、不圆顺。Checkarmholefor:openseams,brokenstitches,pleated/gapping.left&rightarmholesarenotbalancedandsmooth3.查主唛、洗水唛、烟治唛核对批板制单资料，查上领内外是否秃咀、落坑、爆口、斜领、起扭、露暗线check&verifylabelsusingthePPsamplejobsheetinformation:Mainlabel,Carelabel,Sizelabel;Checkinner/outercollariflinedupwithplackets,runoffstitches,openSeams,slidecollars,exposinghiddenstitch4.左右肩是否有拉松、长短、断线。CheckLeft&Rightshoulderfor:noloosenedjoining,unevenlength&brokenstitches5.袖底骨左右是否拉松、爆口，袖口是否左右对称&大小一样对比大侧和细侧有无长短;Checkleft&Rightsleevefor:undersleeveseamsjoininglessening,openseams,cuffopeningarebalancedandofsameshape,unevenlengthoftop&bottomsleeveplackets查上介英是否秃咀、落坑、爆口、止口大小CheckCuffsfor:cuffedgesarelinedupwithsleeveplackets.runoffstitches,openseams,unevenseamallowance6.侧骨左右是否有长短、爆口，拉松，打折。Checksideseamsjoiningfro,unevenlength,openseams,loosened,pleated/Gapping7.胸褶、腰褶左右是否有长短不对称褶尖是否起窝Checkiftheleft&rightbustdartsandwaistdarts/pleatsareevenlength&balanced,thedarts/pleatsendsaresmooth&pointed8.装领是否分中。上级领夹下级是否有剪刀领.上领是否盖住下级领,下级领脚是否露装领止口线。CheckCollarsfor:collarisbalanced,notmatchingleft&RighttopcollarafterTopcollar/collarbandjoining,Topcollarshouldbecoveringthecollarband,collarbandsettingsshouldnotexposeseamallowancestitching9.袋:有无高低袋,装袋是否水平CheckPocket(s)for:iftwopockets;pocketshouldbeleveled,pocket(s)shouldbesame,aretheypocketssettingareleveled10.左右耳仔是否订的牢固,是否有大小,腰骨是否水平CheckBeltloops:leftandrightloopsaresecurelystitched,size/shapeshouldbesame,aretheylevelwiththewaistline11.左右侧袋开口是否有大小裝袋位置是否有高低CheckSidepockets:unevenpocketopenings,pocketssettingareleveled12.