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1、FS-35 Front Arm FRONT SUSPENSION 6. Front Arm A: REMOVAL 1) Lift up the vehicle, and then remove the front wheels. 2) Remove the front arm. (1) Remove the nut and disconnect the front stabilizer link. (2) Remove the bolt, and then remove the ball joint for the front arm. (3) Remove the bolts, then r

2、emove the front arm. FS-00399 FS-00400 12LE_US.book 35 年月日 水曜日 午後時分 FS-36 Front Arm FRONT SUSPENSION B: INSTALLATION 1) Before installation, inspect the following items and replace any faulty part with a new one. Check the front arm for damage or cracks, and replace if defective. Visually check the

3、bushing for abnormal cracks, fatigue or damage. Visually check the dust cover on the ball joint for damage. 2) Using new self-locking nuts, temporary tighten the front arm. 3) Install the ball joint to the front axle housing. CAUTION: Before tightening, make sure the lower side of front axle housing

4、 and stepped section of ball joint are in contact. Tightening torque: 50 Nm (5.1 kgf-m, 36.9 ft-lb) 4) Install the stabilizer link. Tightening torque: 60 Nm (6.1 kgf-m, 44.3 ft-lb) 5) Install the front wheels. 6) Unload the vehicle from lift, and tighten the bolt which secures the front arm to cradl

5、e with wheels in full contact with the ground and the vehicle at curb weight. Tightening torque: Front bushing side: 95 Nm (9.7 kgf-m, 70.1 ft-lb) Rear bushing side: 140 Nm (14.3 kgf-m, 103.3 ft-lb) 7) Inspect the wheel alignment and adjust if necessary. Inspection: Adjustment: (1)Lower side of fron

6、t axle housing(3)Front axle housing(4)Ball joint (2)Raised section of ball joint DS-00489 (1) (2) (3) (4) 12LE_US.book 36 年月日 水曜日 午後時分 FS-37 Front Arm FRONT SUSPENSION C: DISASSEMBLY 1. FRONT BUSHING 1) Put an alignment mark on the front arm based on the gap of bushing intermediate plate for front b

7、ushing. CAUTION: Always put an alignment mark for aligning the position on bushing installation. 2) Using the ST and a press, remove the front bushing. PREPARATION TOOL: ST: INSTALLER & REMOVER SET (927680000) FS-00472 (2) (1) (3) (2) (1) (1)Put an alignment mark. (2)Gap of bushing intermediate plat

8、e (3)Bushing intermediate plate FS-00411 ST 12LE_US.book 37 年月日 水曜日 午後時分 FS-38 Front Arm FRONT SUSPENSION 2. REAR BUSHING 1) Put an alignment mark on the front arm based on the center of rear bushing recess portion. CAUTION: Always put an alignment mark for aligning the position on bushing installat

9、ion. 2) Using the ST and a press, remove the rear bushing. PREPARATION TOOL: ST1: REMOVER (20299AG000) ST2: BASE (20299AG010) FS-00335 (1) (2) (1) (1)Put an alignment mark. (2)Recess section (a)Press(b)Front arm(c)Rear bushing FS-00435 (a) (b) (c) ST2 ST1 ST1 ST2 12LE_US.book 38 年月日 水曜日 午後時分 FS-39 F

10、ront Arm FRONT SUSPENSION D: ASSEMBLY 1. FRONT BUSHING 1) Before assembly, inspect the following items and replace any faulty part with a new one. Check the front arm for damage or cracks, and replace if defective. Visually check the bushing for abnormal cracks, fatigue or damage. Visually check the

11、 dust cover on the ball joint for damage. 2) Align the gap of bushing intermediate plate for front bushing with the alignment mark of the front arm. 3) Using the ST and a press, install the front bushing. PREPARATION TOOL: ST: INSTALLER & REMOVER SET (927680000) 2. REAR BUSHING 1) Before installatio

12、n, inspect the following items and replace any faulty part with a new one. Check the front arm for damage or cracks, and replace if defective. Visually check the bushing for abnormal cracks, fatigue or damage. Visually check the dust cover on the ball joint for damage. 2) Align the center of recess

13、portion with the alignment mark on the front arm, with the protrusion (A) of re- cess portion facing the front side of vehicle. FS-00411 ST FS-00336 (1) (2) (A) (1) (1)Alignment mark (2)Recess section 12LE_US.book 39 年月日 水曜日 午後時分 FS-40 Front Arm FRONT SUSPENSION 3) Using the ST and a press, install the rear bushing. CAUTION: Align the upper face of front arm and the end of bushing during installation. P

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