01-长华公司介绍(IYU经典版)20120910-li.ppt

1、1,宁波长华汽车装饰件有限公司 Ningbo Changhua Auto Products Co. ,Ltd,2,2,目 录,二、长华装饰件有限公司介绍 About Ningbo Changhua Auto Products Co., Ltd.,Contents,一、总公司基本情况简介 Brief introduction of our Corporate Headquarters,1.1 公司概要 Company Overview 1.2 公司愿景 Goals and Missions 1.3 公司发展历程 History of our expansion 1.4 销售趋势 Sales ma

2、rgins and growth 1.5 经营规模 Marketing regions 1.6 工厂介绍 Manufacturing 1.7 产品介绍 Production 1.8 产品发展方向 Future production outlook,3,1-总公司简介 Company Profile,1.1 概要 About Us:, 宁波长华汽车装饰件有限公司创立于1985年，是一家专业从事汽车零件研发、制造的零部件供应商。 Ningbo Changhua Auto Products Co., Ltd. was founded in 1985, an automobile supplier m

3、ainly specializing in supplying automobile components with the capability of design、development and manufacturing. 公司下属6个分公司（4家投产、2家在建），2011年销售3.8亿元 There are 6 factories ,Our 2011 sales reached to 380 Million RMB. 公司于2004年通过TS16949标准认证，2011年通过一汽大众A级供应商等。 We gained our TS16949 certificate in 2004, a

4、nd became class “A” supplier from FVW 主要客户有上海通用、上海大众、一汽大众、东风日产、武汉神龙、长安福特等。 Our main customers are: SGM、SVW、FVW、 Nissan、PSA、 FORD etc.,4,1-总公司简介 Company Profile,宁波长华汽车装饰件有限公司 Ningbo Changhua Auto Products CO,.LTD,宁波翼宇汽车零部件有限公司 Ningbo IYU Auto Products CO,.LTD,郑州翼宇汽车零部件有限公司 Zhengzhou IYU Auto Products

5、 CO,.LTD,广州翼宇汽车零部件有限公司 Guangzhou IYU Auto Products CO,.LTD,武汉翼宇汽车零部件有限公司 Wuhan IYU Auto Products CO,.LTD,吉林长华汽车零部件有限公司 Jilin Changhua Auto Products CO,.LTD,1.1 工厂分布 Locations of our factory,余姚工厂 Yuyao fac,武汉工厂 Wuhan,广州工厂 Guangzhou,吉林工厂 JiLin fac,郑州工厂 Zhengzhou,成为 国际知名 汽车零部件供应商 提升国内产品的品质形象 To be know

6、n globally as a famous auto component suppliers in China,立柱饰板 Garnish Trims,手刹模块 Hand Brake,顶灯模块 Overhead Console,螺母加强板 Nut Plate,慈溪工厂 CiXi facotry,1-总公司简介 Company Profile,1.2 愿景 Goals and Missions:,宁波长华 Ningbo Changhua,5,1.3 发展历程 History of expansion Our corporation is well known for the manufactur

7、ing of automotive components for over 20 years.,1-总公司简介 Company Profile,1985-创立慈溪小安长源汽配厂 By 1985, Cixi Xiaoan Changyuan Auto Parts Factory was established,2006 成立宁波长华汽车装饰件有限公司 By 2006, Ningbo Changhua Auto Products Co., Ltd. Was established,2009 成立吉林长华汽部件有限公司 By 2009, Jilin Changhua Auto Products Co

8、., Ltd was established,2010 成立宁波翼宇汽零部件有限公司 By 2011,Ningbo IYU Auto Products Co., Ltd. Was established,2011 成立广州翼宇汽零部件有限公司 By 2012, Guangzhou IYU Auto Products Co., Ltd. Was established,2012 成立武汉翼宇汽零部件有限公司 By 2012, Wuhan IYU Auto Products Co., Ltd. Was established,1985,2006,2010,2012,2015,2018,2015.5

9、成立沈阳翼宇汽车零部件有限公司 By May of 2015, Shengyang IYU Auto Products Co., Ltd. Will be established,2012 成立郑州翼宇汽车零部件有限公司 By 2012, Zhengzhou IYU Auto Products Co., Ltd. Was established,6,7,1.4 销售额增长趋势 Sales Margins and Growth,1-总公司简介 Company Profile,2006,2009,2010,2011,2012,2013,￥49,￥102,￥230,￥380,￥480,630人,20

10、14,￥600,销售额：百万元 Sales Revenue: Million RMB,￥850,2011年的销售 2011 Sales,8,1.5 经营规模 Marketing Regions,1-总公司简介 Company Profile,公司总部（慈溪工厂）占地14亩，人员310，产值2.5亿。Corporate Headquarter (CiXi facility) occupies 14 acres, has 310 employees, producing 250 million in revenue.,广州工厂占地20亩，人员100人，产值6000万。Guangzhou facil

11、ity occupies 20 acres, has 100 employees and producing 60 million in revenue.,武汉工厂占地25亩，预计招聘人员120人，产值8000万。Wuhan facility occupies 25 acres and will have 120 employees and will be producing 80 million,公司总部-宁波长华-慈溪,余姚工厂占地50亩，员工约200人，产值1.0亿。Yuyao facility occupies 50 acres, has approximately 200 emplo

12、yees, producing 100 million in revenue.,宁波翼宇-余姚,武汉翼宇-武汉,广州翼宇-广州,吉林长华-吉林,郑州翼宇-郑州,沈阳翼宇-沈阳,沈阳工厂占地30亩，预计招聘200员工，产值1.5亿.ShengYang facility will occupy 30 acres, will have 200 employees and will be producing 150 million in the near future.,吉林工厂占地25亩，有约160员工，2011产值8000万。Jilin facility occupies 25 acres and

13、 has 160 employees producing 80 million in revenue in 2011,郑州工厂占地25亩，预计招聘人员160人，产值1.0亿。Zhengzhou facility occupies 25 acres , will have 160 employees and will be producing 1.0 billion in revenue.,9,1-总公司简介 Company Profile,1.6 塑料工厂一角介绍 Changhua Injection Molding facility,宁波工厂注塑一角 Ningbo injection wor

14、kshop,吉林注塑车间一角 Jilin injection molding plant,广州注塑车间一角 Guangzhou Injection Molding plant,宁波模具制造工厂一角 Ningbo mould making,我们的车间 Our Workshop,宁波工厂注塑一角,原料仓库一角 Raw material warehouse,宁波总装车间一角 Ningbo Assembly plant,涂装车间一角 Water transferring painting,10,1-总公司简介 Company Profile,1.7 产品介绍 Injection molding pro

15、ducts,2-塑料功能件 Injection Mold Assembly 副仪表板总成 Floor Console Assembly 眼镜盒总成 Sun glass Assembly 顶灯总成 Overhead Console Assembly 备胎手柄总成 Spare tire bolt,1-塑料装饰件 Interior Trim 立柱饰板系列 Garnish trim 门槛踏板系列 Kicking plate 行李箱锁护板系列 Carry covers 座椅附件系列 Seat plastic covers 后举升门板系列 Lift gate plate 水转印系列 Wood painti

16、ng,11,1.8-总公司产品发展方向 Corporate Headquarters Key products,2012,2015,2022,立柱饰板系列，供货上海通用、东风日产、武汉神龙，持续改善，做成行业内立柱饰板的标杆 as excellent supplier in interior garnish trim for SGM; Nissan; DPCA,顶灯饰板，供货上海通用，打造顶灯模块的专业供应商！ Supply overhead Consoles for SGM.,螺母板系列，供货南北大众，长安福特、武汉神龙，成为国内领先企业。As nut plate system suppli

17、er for SVW; FVW CFMD; and DPCA within China,手刹总成供货东风日产、上海通用，建成自动化组装及产品检测的标准化工厂。Emergency Brake assembly for Nissan and Ford,1-总公司简介 Company Profile,12,目 录,二、长华装饰件有限公司介绍 Introduction of Changhua Auto Products Co., Ltd.,Contents,2.1 技术 Design Reviewed and Approved by using mold flow software analysis

18、water routing cooling system, part shrinkage; parting lines; part distortion before mould making.,Mold Flow,16, 过程开发、模具制造、模流分析 DFM; Mould Making; Mold Flow Analysis,模具设计的模流分析 Mold Flow Analysis,背门饰板注塑填充分析 trunk lid material filling time analysis,2.2-过程模具开发 Mould Making,17,2.3-竞争优势战略 Competition Stra

19、tegies, 产品初期同步或二次开发轻量化设计Product primary design lighter,模具设计遵循产品加工最小吨位原则。 Mould design is based on minimum injection machine ton,注塑机器人导入。Robot take parts,新材料的研发-低成本辅料的研发。New materials research and development for lowing costs,成本领先 Low cost first,注塑炮筒加热导入电磁加热，减低电能消耗（政府扶植工程，节能10%）。By using electro-magn

20、etic heat may reduce power Usage by 10%, 物流包装改善，本地化生产，多次周转箱使用。To improve logistic cost by localizing production,注塑成型快速换装模具（电磁模板）。 High speed mould change (electro-magnetic mold plate),模具快速冷却水路设计，缩短成型周期。Adequate water routing design for reduced shrinkage,注塑调试5模出产品项目。Injection mold adjusted less than

21、5 pcs,产品设计 Product Design,模具设计 Mould Design,过程设计 Design process,过程改善 Continuous Improvement, 成本控制方法 Cost Control strategies:,快速换装模具（集成水路）。High speed mould change ( combination water routing system),其它浪费的消除 Other costs elimination,11,18, 成本减低-单件连续流生产Costs Reduction continual lean produce line,2.3-竞争优

22、势战略 competition strategies,注塑成型 Injection Process,机械手快速自动取件 Robot take part form machine,模具集成水路快速 Combination water system,设备电磁模板模具快速安 electro-magnetic mould pallet, 机台旁检验确认 Inspection on line, 现场小型组装线立即组装 Assembly at the molding area, 成品从车间发运 Shipped out directly from assembly facility,Molded parts

23、,Inspection,Assembly nearly,Pallets ready to be shipped,精益生产单元 Lean Production line,注塑成型,检测,在线组装,捆包出货,19,2.4-质量管理 Quality Management,经营理念 Operation Policy 快速、改善、成本领先 Fast、 Improvement 、Lower Cost, 质量管理体系认证 Assurance of Quality Management Certificates,质量方针 Quality assurance policy 质量管理里、人人有责； Quality

24、 control is our first priority 持续改善、超越期望; Continuous improvement, results exceed expectations,2010年3月获得ISO/TS16949认证,2011年6月获得ISO 14001认证,2011年10月获得FAW-VW A级供方,20,燃烧测定仪Flammability testing,高温试验箱 High Temp tester,熔体流动速率仪 Melt Flowing tester,高低温湿度试验箱 High-low Temp tester,标准光源系 Standard light,电子冲击试验机 I

25、mpact testing,温度测定仪 HDT-Vicat tester,电子万能试验机 Tensile testing, 质量控制-监视检测装置 Quality Control- Testing Monitors,2.4-质量管理 Quality Management,21, 产品质量遏制的管理 Production quality control management,独立的GP12产品审核区，以及专用的标准光源暗室，进行零件质量及外观的检测，有效进行质量溢出的遏制！,独立的气味实验室，气味员在进行气味辨别。,气味员的资质证书（上海CTI受训）,2.4-质量管理 Quality Management,Odor testing is conducted in the individual test cell,Individual Test