MKVIe培训教材.ppt

1、A,1,WEPP China Petroleum Material and Equipment Co. - Shenyang - China SPEEDTRONIC MARK VIe Basic Control Section 1 Product Overview 中国石油材料设备 基本控制第一部分产品概述,A,2,Mark VIe Unit Control Panel mark6控制单元仪表板,A,3,Triple Modular Redundancy (TMR)三模块冗余 Three processors and critical I/O racks that are triplicate

2、d reduce single points of failure, which increases mean time between forced outages (MTBFO) 三处理器和关键I/O挂架被分成三组，以减少单点故障，同时意味着增加了强制断电的时间。 Two independent TMR protection systemst两个独立的三模块冗余保护系统Decreases chance of damage to turbine if overspeed, is detected 对于涡轮机，如果超速时将会被诊断以减少涡轮机被损害的机会 Application specifi

3、c control action as fast 10ms应用程序的特定控制动作将在10毫秒内相应做出动作 Excellent speed control and rapid trip initiation lowers risk of turbine damage High resolution I/O高分辨率的输入输出包 Improved speed control Comprehensive diagnostics综合诊断 Reduces system repair time through rapid troubleshooting Online repair of any one c

4、hannel in TMR system在TMR系统中在线修复任何一个通道Decreases number of forced outages caused by control system failures Direct sensor connection with no interposing instrumentationEliminates point of failure for more reliable protection and reduced maintenance Peer-to-peer communications with BOP panels and PLCsC

5、oordinates control of entire plant: turbine, compressor and balance of plant equipment Automatic generator synchronizationProvides reliable, smooth and rapid generator synchronization,A,4,A,5,MANUAL DOCUMENTATIONS（主文档） Mark VIe: GEI-100600Mark VIe Control System（mark6控制系统） GEH-6721 vol. 1System Guid

6、e Volume I （系统指南1） -GEH-6721 vol. 2System Guide Volume II（系统指南2）,A,6,ABBREVATIONS and ACRONYSM -UCP Unit control panel控制单位面板 -F&GFire and Gas System (Part of UCP) -TCP Turbine control panel (Part of UCP)涡轮机控制面板 -MARK VIeTurbine Control (Part of TCP)涡轮机控制 -HMIMark VI operator Interface (Part of UCP)

7、MARK6操作界面 -ACPAuxiliary Control Panel (Part of UCP)辅助控制面板 -MCCMotor Control Center发动机控制中心 -DCPDirect Current Panel直流面板 -UPSUninterruptable Power Supply不间断电源 -DCSDistribuitd control system分布控制系统 -ESDShutdown System切断系统 -UDHUnit Data Highway - Network -PDHPlant Data Highway Network -RTD Resistance tem

8、perature devices,A,7,CONTROL ARCHITECTURE OVERVIEW: System Architecture系统控制 Mark VIe Configuration mark6配置 Electronic & Packaging I/O Communications (IOnet)输入输出通讯,输入输出通讯层,企业层,监控层,控制层,接线端,A,8,The control system consists of three primary components: the controllers, I/O networks and I/O modules as sho

9、wn in diagram.,A,9,Communications,A,10,Main Processor Board,A,11,Terminal Board: Pack Address:Bar Code and Terminal Name - Jumpers for Hardware Selection,A,12,Mark VIe Controllers,You have Controller type: UCCCM04,A,13,It is recommended that the environment be maintained at levels less than the maxi

10、mum rating of the equipment to maximize life expectancy.,A,14,TMR Output Processing,Protection Out: 20FG-1 (XY-224) 20FG-2 (XY-225),A,15,Servo Output,Analog 4-20mA Output,A,16,TMR Input Processing,Input type: Simplex, Dual or TMR. 输入类型：单个信号，双，三 Applicable Management logic. 程序管理逻辑,在一个系统中，输入输出网络的数量应该等

11、于控制器的数量,A,17,Single Input not Voted This is used for non-critical, generic I/O, such as monitoring 4-20 mA inputs, contacts, thermocouples, and resistance temperature devices (RTD). 。,就地接线,传感器,终端包,直接输入,交换,控制器,IO网络,A,18,One sensor can be fanned to three I/O boards as above for medium-integrity applic

12、ations. This is used for sensors with medium-to-high reliability. Three such circuits are needed for three sensors. Typical inputs are 4-20 mA inputs, contacts, thermocouples, and RTDs.,Inputs such as speed control and overspeed are not fanned so there is a complete separation of inputs with no hard

13、ware cross coupling which could propagate a failure. PPRO PTUR,A,19,Median Value Logic Calculation,A,20,Turbine Protection Connection: Commands to 20FG-x,A,21,Cards Type,PDIA,PDIA,PDOA,PTCC,PAIC,PAIC,PRTD,A,22,PTUR,PTUR,PPRO,PPRO,PSVO,A,23,HMI Human Machine Interface - Operator Interface - Software

14、Maintenance Tools - Application Software (Cimplicity 6.01 and ToolboxST),A,24,- Programmable Floating Points Math. Blocks Editor for:application software, I/O assignement, Tuning Constant Password Protection Diagnostic Access Trending Forcing,A,25,Trend,A,26,USB Dongle License Key - Use Toolbox,A,27

15、,WEPP China Petroleum Material and Equipment Co. - Shenyang - China SPEEDTRONIC MARK Vie Basic Control Section 2 Panel Layout and Hardware Description 仪表盘布局和硬件描述,A,28,UCP.,A,29,Mark Vie. 3 CPU: R,S,T. -3 I/O net for Terminals connections: Red (R), Black (S), Blue (T). 3个输入输出终端连接,A,30,Mark Vie. Termi

16、nal Boards Signals Connections. -TMR, Dual or Simplex IOnet Connections.,A,31,UCP Buttons & Lamp. -OFF/Local/Remote. -Start. -Stop. -Permissive to Start Lamp. -Alarm Active Lamp. -Shutdown Lamp. -Emergency Push Button Pressurized. -Emergency Push Button De-Pressurized.,A,32,UCP HMI. -GT1_SVR or GT2_

17、SVR.,A,33,UCP Switch. Two Redundant Switch on each UCP. -Net avaiable: UDH PDH ADH,A,34,Bently Nevada Monitor. -Vibration Probe: Sismic and accellerometer -Axial Displacement or Radial Vibration. -TC.,A,35,PLC GE Fanuc Series 90-70. - ESD and Fire and Gas Protection. - GMR Redundant Configuration.,A

18、,36,GE Fanuc, Genius Bolcks. - ESD and Fire and Gas Protection. GMR Redundant Configuration. -Genius NET, Redundant Connections in three (3) different Chain.,A,37,Genius Block,Surge Arrestor,A,38,Genius Block,Surge Arrestor,A,39,A,40,A,41,A,42,A,43,Surge Arrestors. -Field Over Current Prevent.,A,44,

19、DOCUMENTATIONS: Unit Control Panel (UCP): SOM5082301/0, GT Machinary Functional Schematic Diagram (P&I) -SOM6668796/3, Unit Control System Wiring Diagram -SOM6668798/3, Cause/Effect Diagram -SOM6668800/3, Control System Power Supply Schematic -SOM6668802/3, Unit Control System I/O List -SOM6668803/3

20、, Control System Schematic -SOM6669411/3, UCS (ESD & F&G) Logic Diagram,A,45,ABBREVATIONS and ACRONYSM -UCP Unit control panel -F&GFire and Gas System (Part of UCP) -TCP Turbine control panel (Part of UCP) -MARK VIeTurbine Control (Part of TCP) -HMIMark VI operator Interface (Part of UCP) -ACPAuxiliary Control Panel (Part of UCP) -MCCMotor Control Center -DCPDirect Current Pane