QCS800 xA_PPT_EN.ppt

1、Quality Control QCS800 xA,Quality Control QCS800 xA Architecture Measurement & Actuators MD & CD Controls (Return on Investment) Lifecycle Management Next Steps,Agenda,Customer Meeting,Helping to plot the course for our industry,Mechanical Scanner,Basis Weight Gauge,Moisture Gauge,Optimizing Control

2、s,X-Ray Ash,CD Control,Slice Motor,Color Control,X-Ray Coat Weight,Motorized CD Coat Weight,Integrated System,Smart Processor,Full Sheet Imaging,Fiber Orientation,1960,1950,1970,1980,1990,2000,IndustrialIT for Papermaking QCS800 xA,Advanced Color & CD Controls,Quality Control QCS800 xA Architecture,

3、System 800 xA,Quality Control QCS800 xA Enterprise Access,Citrix Server based “thin client” remote operator consoles Integration with mill wide information management and production planning systems Gateway to World Wide Web Remote connectivity via NetMeeting Real-time diagnostics Full operation con

4、trol Operator tutoring Mill controlled security,Why? Extends process visibility to other plant and office areas Allows common storage of all production data Puts ABB breadth and depth of expertise at your fingertips Remote operations and troubleshooting,System 800 xA,Quality Control QCS800 xA Networ

5、k & Interfaces,Communication Network Ethernet OPC Device Interfaces QCS LAN OPC Fieldbus Foundation Hart ProfiBus Serial MODBUS 3rd party CD actuator protocols,Why? Information infrastructure Open communication with the outside world Flexible interfacing to third parties Device level data access,Sys

6、tem 800 xA,Quality Control QCS800 xA System Workplaces,Harmonized Displays with Drives, DCS, WIS, etc. Personalized to the task Maintenance, Engineering, Operations, and Management Wet End and Dry End summary displays Integrated Service Workstation Enhanced display functionality Contours, waterfalls

7、, 3-D graphics Point-&-click context specific help Embedded system documentation Unprecedented data access High frequency 20ms trends 300 scan real-time profile buffer 72 hour data buffer for analysis using MATLAB, Excel, or XGP,Why? Single “look and feel” for entire machine automation system Greate

8、r ease of use for fast time to action Greater operator empowerment increases machine efficiency Lower training andconfiguration costs,System 800 xA,Objects/Aspects Puts Data Where You Need It,Quality Control QCS800 xA Controllers,PC-based soft controllers Standard QCS applications Aspects server Con

9、nectivity server Application specific controllers System 800 xA for all applications Automated tools for system configuration Supports up to 10 Machine Direction and 10 Cross Direction Controls,Why? IEC61131 open standards with AC800M solution Scale to meet the needs today Easily expands to accommod

10、ate future needs,System 800 xA,Quality Control QCS800 xA Field Devices,Up to 6 Scanners Platforms Up to 15 measurements per scanner Up to 10 Actuators System 800 xA actuator interface solutions Classic ABB and 3rd Party CD Actuator Support Instrumentation Traditional I/O solutions Smart Instruments,

11、Why? Industrys best scanners, sensors, and actuators deliver optimum results Scalable to meet all needs Re-use of existing devices protects installed asset base,System 800 xA,Quality Control QCS800 xA Architecture Measurement & Actuators MD & CD Controls (Return on Investment) Lifecycle Management N

12、ext Steps,Agenda,Customer Meeting,SP1200,SP700,Reflection SP,Quality Control QCS800 xA Scanning Platforms,The Strongest, Most Reliable Scanner in the Industry! Papermakers acceptance worldwide with over 2000 installed Proven reliable and rugged in harsh environments Ease of maintenance with end colu

13、mn access Edge-to-edge scanning with accuracy,Key Advantages Minimum Downtime Longer Equipment Lifecycle,QCS800 xA,Basis Weight Krypton Strontium Promethium,Moisture HemiPlus Reflection Plus Microwave,Caliper GT,Measurements for All Applications,Ash 2-Component 3-Component,Color L,a,b CIELAB Brightn

14、ess UV,QCS800 xA,Fiber Orientation Dual-sided Fiber Angle Fiber Ratio,OptiPak Formation Opacity Brightness,Gloss Single or dual-sided Air or roller sheet guides,Measurements for All Applications,Coat Weight Direct IR Weight Difference Ash Difference,QCS800 xA,Online prediction of dimensional stabili

15、ty problems Higher sheet quality with fewer rejects for curl, twist warp, and strength Better sheet runnability on the paper machine and in downstream printing and converting operations Fewer customer complaints and associated returns,Strength, Curl, and Twist Warp Measurement,Fiber Orientation Deli

16、vers Results,Fiber Orientation Sensor Analysis of Fine Paper Samples,QCS800 xA,Profilers for All Applications,Finishing,Key Advantages Best Resolution (down to 60mm) Highest sheet quality Hybrid Solutions (mix & match) Most cost effective,QCS800 xA,ABB Weight Profilers 34 (since 00) Smart Weight Pro

17、filers 198 (since 93) Smart Dilution Profilers 24 (since 95) Linear Steppers 359 (since 86) Steam Profilers 268 (since 86) Air-Water Sprays 241 (since 78) Water Sprays 53 (since 86) Thermo-Profilers 202 (since 86) Smart Calender Profilers 45 (since 95) Induction Profilers 30 (since 88) Coat Weight P

18、rofilers 69 (since 90) Finishing Profilers (smoothness & gloss) 123 (since 92) _,Extensive CD Actuator Experience,1,646 Total,QCS800 xA,Fastest recovery from process upsets and most saleable product during start-up and grade change,Induction xP Profiler Delivers Results,Roll Temperature (Celsius),Im

19、possible for competition to achieve,Brand M Induction & Modern Hot Air Showers,Vintage Hot Air Showers,ABB Induction Profiler,Brand H Induction,3.5X faster time to target = $,Elapsed Time,QCS800 xA,ABB offers higher Return on Investment,Induction xP Profiler Advantages Faster process recovery Highes

20、t Power (up to 100kW/meter) Highest sheet quality Best Resolution (down to 60mm) Most cost effective Hybrid Solutions (mix & match),QCS800 xA,Quality Control QCS800 xA Architecture Measurement & Actuators MD & CD Controls (Return on Investment) Lifecycle Management Next Steps,Agenda,Customer Meeting

21、,Control - Optimizing Core Processes,CD Control Variation Reductions (US Fine Paper),Multi-Ply Controls Stock and Ply Loading Consistency Compensation Multiple Dry Stock Flow Multi-Headbox Multi-Ply Grade Change Color Controls Multivariable Color Dual-Sided Color Fluorescent Whiteness Fast Shade Cha

22、nge Advanced Controls Pulper Refiner Stock Blending,MD Controls Weight Moisture Ash Opacity Gloss Coatweight Dry Stock Flow Cascade Weight Control Dryer Ratio Control Coordinated Dryer Control CD Controls Weight Moisture Caliper Gloss Smoothness Coatweight Local Variability Optimizing Controls Headb

23、ox Coordinated Speed Change Speed Optimization Automatic Grade Change Fast Grade Change,Key Advantages Greater Product Uniformity Minimizes Process Upsets Less Sheetbreaks Increased Machine Efficiency Faster Product Changes Less Off-Spec Paper,QCS800 xA,Control - Whats New?,Patented design for the m

24、ost demanding applications High speed, large trim machines High profile resolutions High actuator counts Eliminates “local” profile variations Detects degradation before out of spec Defines the best mapping for optimum quality Transparent to operations,Local Variability Control,Cross Direction Contr

25、ol with LV Control performs very well. It runs in the background transparent to operators, it is easy-to-maintain and has great performance. The resulting profile 2 is very consistent and stable.” - Dave Moore, Senior Process Engineer, Sappi Somerset Mill.,QCS800 xA,Control - Whats New?,Fast Grade C

26、hange,Color Control,QCS800 xA,Normal Shade Change,Advanced Shade Change,Control - Whats New?,Color Control,Advanced Shade Change,QCS800 xA,QCS800 xA Delivers Results,-,QCS800 xA,Example (Return on Investment),QCS800 xA,QCS800 xA Results MX Replacement,Total Economic Benefit = $1,271,930 USD,QCS800 x

27、A,QCS800 xA Results MX Replacement,QCS800 xA,Metso Replacement,QCS800 xA Results Metso Replacement (Tissue),QCS800 xA,QCS800 xA Results Metso Replacement (Tissue),QCS800 xA,Quality Control QCS800 xA Architecture Measurement & Actuators MD & CD Controls (Return on Investment) Lifecycle Management Nex

28、t Steps,Agenda,Customer Meeting,Comprehensive Lifecycle Support Program StepUp - Systematic modernization of the QC system Sentinel - Software updates to keep with technology & enhancements Discount incentives for upgrades Small, manageable steps to keep pace with the industry,Protecting 1 billion U

29、SD installed QCS Assets,LifeCycle,Lifecycle Products Create Benefits for,Operations Managers (M) want highest return of investment, low risk, high uptime, smooth operation, reduced production and maintenance cost Engineers and Engineering Managers (E) want to transform a specification of a plant int

30、o a running plant in shortest time with lowest cost IT Managers (M) want to stay current to the latest industry standards and third party OPC connectivity and no security issues Operators (O) want to run a plant in a safe way and produce products in required quantity and quality Maintenance and Serv

31、ice Personnel (S) want to secure 100% availability of plants / applications, and peace of mind,LifeCycle,Lifecycle Management Overview,Automation Sentinel Keeps software at the most recent version,StepUp Programs Upgrade installed system to up-to-date technology,LifeCycle,StepUp to QCS800 xA (Value)

32、,Migrate to ABBs latest QCS800 xA Incentive pricing Reuse existing equipment Engineered Steps, smooth transition with low risk Increased efficiency, reliability, and ROA Lowered production and maintenance costs Evolution through enhancement without obsolescence,LifeCycle,Automation Sentinel,Stay cur

33、rent with technology changes e.g. Microsoft QCS Application Software stays current with OCS Platform Software version updates Software are updated with ROI value-creating system and process related enhancements and the latest maintenance resolutions Customer licenses evolve to the next generation so

34、lution (purchase software once, Sentinel renewals pull software forward) Plan and budget your evolution path forward with predictable costsno surprises! Works with your schedule: Upgrade your software on your timetable The most affordable evolution path to the enriched System 800 xA operating enviro

35、nment,LifeCycle,Automation Sentinel Program Highlights,Program that delivers software support to match customers needs On-line access to product documentation and release notes Technical phone support On-line access and download of software versions and patches, and firmware code Most cost effective evolution path