pdf版4-设计文档pdf版4-附录ⅱ_W

1、2“甬碳调”团队附录设备选型一览表说明：由于本项目第四工段即酚酮生产工段及第五工段酚酮精制工段为两套装置，设备一览表中以一套装置为例。1.11.1.1非标设备反应器表1- 1 反应器一览表1设备名称图号形式直径/mm高度/mm封头形式设计温度/ 设计压力/MPa壳体材料壁厚/mm台数催化脱氢反应器R0101移动床反应器32006000标准椭圆封头5500.2Q345R81催化脱氢反应器R0102移动床反应器32006000标准椭圆封头6000.2Q345R81催化脱氢反应器R0103移动床反应器32006000标准椭圆封头6000.2Q345R81催化脱氢反应器R0104移动床反应器32006

2、000标准椭圆封头6000.2Q345R81催化剂再生塔R0105流化床反应器20004000标准椭圆封头5006700.10.15Q345R101鼓泡塔氧化反应器R0401塔式反应器450025000标准椭圆封头1010.3Q345R71鼓泡塔氧化反应器R0402塔式反应器450025000标准椭圆封头980.3Q345R71“甬碳调”团队附录1.1.2 塔设备1.1.2.1板式塔表1- 2 板式塔一览表2设备位号设备名称塔板类型塔板数内径/mm设计温度/ 设计压力/MPa塔体材料壁厚/mm腐蚀余量/mm塔总高/mm板间距/mm裙座高/mm内防腐封头形式数量T0201脱氢组分塔浮阀塔3842

3、001302.85Q235R82294646005000是标准椭圆封头1T0202脱丙烷塔筛板塔1009000602Q345R122793515007000是标准椭圆封头1鼓泡塔氧化反应器R0403塔式反应器450025000标准椭圆封头960.3Q345R71鼓泡塔氧化反应器R0404塔式反应器450025000标准椭圆封头940.3Q345R71一级分解反应器R0405连续搅拌反应釜（无夹套）26002600标准椭圆封头800.061Q345R71二级分解反应器R0405连续搅拌反应釜（有夹套）2200（筒体）/2400(含夹套)2600标准椭圆封头1100.098Q345R61加氢反应器

4、R0501固定床反应器24004000标准椭圆封头800.2Q345R61“甬碳调”团队附录3R0301催化精馏塔筛板塔6030001800.45Q345R72324054004500是标准椭圆封头1T0301苯塔筛板塔1010002300.4Q345R72131066502200是标准椭圆封头1T0302异丙苯塔浮阀塔3026002400.1Q345R72270816004000是标准椭圆封头1T0501浮阀塔2630001500.126Q345R62237706502600是标准椭圆封头1T0502苯酚塔浮阀塔322200800.038Q345R62210004503200是标准椭圆封头1

5、T0503脱重烃塔浮阀345R62131003002800是标准椭圆封头1T0504浮阀塔4228001700.055Q345R102251304504400是标准椭圆封头1T0505脱轻烃塔筛板塔139001400.074Q345R62104013002800是标准椭圆封头1“甬碳调”团队附录1.1.2.2 填料塔表1- 3 填料塔一览表1.1.3 储罐1.1.3.1 原料产品储罐4设备位号名称塔型填料类型第一段填料高度/mm第一液体再分布器位置/m第二段填料高度/mm第二液体再分布器位置/mm内径/mm塔总高/mm设计温度/ 设计压力/MPa塔体材料壁厚/m m腐

6、蚀余量/mm内防腐封头形式数量T040 1一级提浓塔填料塔M250 Y46005200450068002200.015Q345R72是标准椭圆封头1T040 2二级提浓塔填料塔M250 Y41005000420010002000120001700.003Q345R82是标准椭圆封头1“甬碳调”团队附录表1- 4 原料产品储罐一览表1.1.3.2 流程储罐表 1- 5 流程储罐一览表5位号设备名称公称容积/m3公称直径/mm罐体温度/ 压力/MPa标准类型数量材料壁厚/mm长度/mmV0101丙烷闪蒸罐16180065600-200.21HG5-1580-85-50卧式椭圆形封头贮罐1Q345R

7、序号设备名称公称容积/m3公称直径/mm罐体标准号类型数量材料壁厚/mm总高/mm1丙烷储罐1000123008/GBT17261-2011钢制球罐6Q235-A.F2苯储罐4007500811345HG21502.2-92-107钢制立式内浮顶圆筒储罐4Q345-A.F3丙烯储罐1000123008/GBT17261-2012钢制球罐6Q235-A.F4储罐7009200713491HG21502.2-113钢制立式内浮顶圆筒储罐6Q345-A.F5苯酚储罐100011500711891HG21502.2-225钢制立式固定顶圆筒储罐4Q235-A.F“甬碳调”团队附录6V0102丙烷缓冲罐

8、1003200108000201.2HG5-1580-85-36卧式椭圆形封头贮罐1Q345RV0201一级闪蒸罐10030001011500-201.0HG5-1580-85-35卧式椭圆形封头贮罐1Q345RV0204二级闪蒸罐10032001013200-371.0HG5-1580-85-36卧式椭圆形封头贮罐1Q345RV0205三级闪蒸罐10030001013200-571.0HG5-1580-85-35卧式椭圆形封头贮罐1Q345R级闪罐10030001010200-971.0HG5-1580-85-35卧式椭圆形封头贮罐1Q345RV0207混合罐63280089400-25.5

9、3.0HG5-1580-85-31卧式椭圆形封头贮罐1Q345RV0208脱轻组分塔回流罐1.58005180023.32.85HG5-1580-85-4卧式椭圆形封头贮罐1Q345RV0209脱丙烷塔回流罐1618006560048.52.0HG5-1580-85-19卧式椭圆形封头贮罐1Q345RV0210丙烷闪蒸罐16180065600-200.21HG5-1580-85-50卧式椭圆形封头贮罐1Q345RV0301反应精馏塔回流罐5140082800134.80.45HG5-1580-85-10卧式椭圆形封头贮罐1Q345RV0302苯缓冲罐8140084800133.20.41HG5

10、-1580-85-13卧式椭圆形封头贮罐1Q345RV0303苯塔回流罐0.56005160096.30.4HG5-1580-85-1卧式椭圆形封头贮罐1Q345R“甬碳调”团队附录7V0304异丙苯塔回流罐12160085600152.00.1HG5-1580-85-17卧式椭圆形封头贮罐1Q345RV0401碱洗罐8140083400101.00.1HG5-1580-85-13卧式椭圆形封头贮罐1Q345RV0402分相器16180065600101.00.1HG5-1580-85-19卧式椭圆形封头贮罐2Q345RV0403闪蒸罐2020008580020.00.8HG5-1580-85

11、-21卧式椭圆形封头贮罐1Q345RV0404一级提浓塔回流罐412005320091.30.15HG5-1580-85-8卧式椭圆形封头贮罐1Q345RV0405二级提浓塔回流罐310005340054.40.15HG5-1580-85-7卧式椭圆形封头贮罐1Q345RV0406分解液中和罐252200558001100.098HG5-1580-85-23卧式椭圆形封头贮罐1Q345RV0501粗塔回流罐1218008420071.60.13HG5-1580-85-18卧式椭圆形封头贮罐1Q345RV0502苯酚塔回流罐8140083400149.50.15HG5-1580-85-13卧式椭

12、圆形封头贮罐1Q345RV0503脱重烃塔回流罐8140083400170.20.15HG5-1580-85-13卧式椭圆形封头贮罐1Q345RV0504精塔回流罐814008340039.30.15HG5-1580-85-13卧式椭圆形封头贮罐1Q345R“甬碳调”团队附录1.21.2.1标准设备泵选型表1- 6 泵选型一览表8位号名称型号转数 n（r/min）流量（L/s）扬程（m）轴功率（KW）电机功率（KW）效率 （%）运行方式台数P0201V0207 原料输送泵IH80-65-12529008.3-16.717.6-23.24.067.561.2单泵2P0202T0201 釜液泵10

13、0FYS-32290016.67-33.3329-3610.591573.1单泵2P0203V0208 回流泵IH65-50-12514502.08-4.1728.4-360.321.155.9串联3P0204T0202 釜液泵IH80-65-12529008.33-16.717.6-23.24.257.564.4单泵2V0505釜液分相器1016006440072.70.15HG5-1580-85-15卧式椭圆形封头贮罐2Q345RV0506脱轻烃塔回流罐1.58005280060.00.15HG5-1580-85-4卧式椭圆形封头贮罐1Q345RV0507碱洗罐1216006560070.

14、01HG5-1580-85-17卧式椭圆形封头贮罐1Q345RV0508分相器61400534001001HG5-1580-85-11卧式椭圆形封头贮罐2Q345RV0509气液分离罐12160065600800.2HG5-1580-85-17卧式椭圆形封头贮罐1Q345R“甬碳调”团队附录9P0205T0202 回流泵GDF125-20148030.5-55.617-233.331556.3并联2P0206丙烯输送泵GDF65-1929005-1014-204.562.276.4单泵2P0301R0301 回流泵65FYS-3229005.56-11.1116-283.925.552.9单泵

15、2P0302R0301 釜液泵IH80-65-16014504.17-8.337.2-90.832.261.3单泵2P0303R0301 侧线出料泵IH65-50-12514502.08-4.174.5-5.40.251.149.7串联3P0304T0301 釜液泵IH80-65-12514504.17-8.334.4-5.80.511.164.8并联2P0305T0301 回流泵IH80-65-12514504.17-8.334.4-5.80.551.164.1并联2P0306V0302 苯输送泵IH80-65-12514504.17-8.334.4-5.80.471.161.31并联2P0

16、307T0302 釜液泵IH50-32-12514501.04-2.084.5-5.750.171.152.1并联3P0308T0302 回流泵IH80-65-12529008.3-16.717.6-23.23.547.566.46单泵2P0401异丙苯输送泵GDF65-1929005-1014-204.562.276.4单泵2P0402R0401 循环泵IH65-50-12529004.17-8.3318.6-21.32.25464.5单泵2P0403R0402 循环泵65FYS-3229005.56-1.1116-283.995.558.6单泵2P0404R0403 循环泵IH80-65-

17、12529008.33-16.717.6-23.23.687.549.8单泵2“甬碳调”团队附录10P0405R0404 循环泵GDF80-2129008.33-1516-244.12472.1单泵2P0406T0401 釜液泵GDF80-2129008.33-1516-246.11448.7单泵2P0407T0401 回流泵KF100-17295016.69175.615.573.1串联2P0408T0402 釜液泵65FYS-3229005.56-1.1116-284.055.564.8单泵2P0409T0402 回流泵GDF40-1529002-4.3312-164.161.164.4单

18、泵2P0410R0405 输送泵GDF65-1929005-1014-205.792.266.2串联2P0411R0406 输送泵65FYS-3229005.56-11.1116-284.045.549.51串联2P0412输送泵80FYS-3229008.33-16.6729-365.091176.4串联2P0501T0501 釜液泵GDF40-2029002-4.3316-210.641.555.4单泵2P0502T0501 回流泵100FYS-32295016.67-33.3329-3611.241578.6串联3P0503T0502 釜液泵IH65-50-12514502.08-4.1

19、74.5-5.40.321.146.8单泵2P0504T0502 回流泵GDF125-20148030.5-55.617-230.941561.3并联2P0505T0503 釜液泵IH50-32-20014501.04-2.0812.0-12.90.671.555.1单泵2P0506T0503 回流泵32FYS-2029001.39-2.7817-221.071.143.7单泵2“甬碳调”团队附录1.2.2换热器表 1- 7 换热器选型一览表11设备位号名称型号设备类型管数实际总传热面积（）单台传热面积（m2）并联台数裕量（%）材质E0101反应产物预热器BEM1800-0.25-1496-6

20、/25-1 I管壳式42474282.61070.7431Q345RE0202进料加热器BEM500-2.5-29-2/19-1 I管壳式25637.237.2134Q345RP0507T0504 釜液泵IH65-50-16014502.08-4.177.5-8.550.511.547.3单泵2P0508T0504 回流泵IH80-65-12514504.17-8.334.4-5.80.521.139.8单泵2P0509油相输送泵GDF40-1529002-4.3312-160.491.134.6单泵2P0510T0505 釜液泵GDF40-029002-4.3316-210.541.567.

21、1单泵2P0511T0505 回流泵25FYS-1629000.5-1.2512.5-150.480.5570.3单泵2P0512粗 AMS 输送泵KF40-1529001.9150.560.7540.6单泵2P0513R0501 中间泵IH50-32-16014501.04-2.087.5-8.60.341.164.5单泵2P0514异丙苯输送泵25FYS-1629000.5-1.2512.5-180.470.5551-43单泵2“甬碳调”团队附录12E0206T0201 再沸器BKU1000-0.6-94-1.5/2.5-2 I釜式1267188.994.5233Q345RE0207T02

22、01 冷凝器BEM273-1.6-5.4-1.5/25-1 I管壳式655.15.1134Q345RE0208T0202 再沸器BKU1000-0.6-385-4.5/25-2 I釜式1470304.2304.2130Q345RE0209T0202 冷凝器BEM1300-1.0-733-6/19-2 I管壳式20804168.8833.8535Q345RE0210丙烯冷凝器BEM1300-2.0-558-4.5/19-1 I管壳式1501613.8613.8131Q345RE0301丙烯预热器BEM1000-0.6-446-6/25-1 I管壳式12671936.8322.8631Q345RE

23、0302苯冷却器BEM1000-0.6-214-3/19-1 I管壳式1267233233133Q345RE0303R0301 再沸器BKU273-1.6-6.4-2/25-2 I管壳式5611.35.7231Q345RE0304R0301 冷凝器BEM600-0.6-72-3/25-2 I管壳式41694.747.4232Q345RE0305T0301 再沸器BKU219-1.6-3.7-2/25-1 I釜式332.62.6148Q345RE0306T0301 冷凝器BEM219-1.0-3.7-2.0/25-1 I管壳式333.53.5140Q345RE0307T0302 再沸器BKM50

24、0-0.6-72.2-4.5/19-1 I釜式27578.778.7139Q345RE0308T0302 冷凝器BEM450-0.6-41-3/19-1 I管壳式23738.138.1131Q345RE0309多异丙苯冷却器BEM600-0.6-48.8-2/25-1 I管壳式4303939135Q345R“甬碳调”团队附录13E0401原料预热器AES800-0.6-273-3/19-2I浮头式77619.719.7133Q345RE0402R0401 循环冷凝器BEM219-1.0-5.7-3/19-4 I管壳式337.77.7136Q345RE0403R0402 循环冷凝器BEM600-

25、0.6-27-2/25-4 I管壳式23742.642.6131Q345RE0404R0403 循环冷凝器BEM800-1.6-273-6/19-2 I管壳式776285.1285.1131Q345RE0405R0404 循环冷凝器BEM1000-0.6-333-4.5/25-1 I管壳式1267477.8238.9231Q345RE0406废气冷凝器BEM600-0.6-64-3/25-4 I管壳式37058.758.7144Q345RE0407T0401 再沸器BKU273-1.6-9.7-3/19-2 I釜式5628.214.1233Q345RE0408T0401 冷凝器BEM1100-

26、0.6-529-6/25-1 I管壳式1501926.5463.2233Q345RE0409T0402 再沸器BKU1100-0.6-386-4.5/25-2 I釜式1470304.2304.2130Q345RE0410T0402 冷凝器BEM400-0.6-30.1-3/25-1 I管壳式17419.119.1131Q345RE0411R0405 循环冷凝器BEM400-0.6-19.7-2/25-1 I管壳式17430.215.1234Q345RE0501T0501 再沸器BKU1000-1.5-213.6-3/19-2 I釜式1234218218132Q345RE0502T0501 冷凝器BEM1400-1.5-528-4.5/25-1 I管壳式2557929.5464.8245Q345RE0503T0502 再沸器BKU1000-4.0-94-1.5/25-2 I管壳式1234188.994.5233Q345R“甬碳调”团队附录1.2.3 压缩机表 1- 8 压缩机选型一览表14位号设备名称型式排气量（m3/min）型号规格进气压力/MPa排气压力/MPa温 度/ 介质数量功率/kW生产厂家C01