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1、Mongolia Ulaanbaatar Central WWTPFSR & Design Works7 May 20141Content of PresentationTECHNICAL BACKGROUND Reminder of VWS Technical ProposalDESIGNPHASESIDENTIFICATIONAND IMPLEMENTATIONDesign Phases Identification Design Phases Description Critical Design PhasesSuggestion for Design Implementation De
2、sign ScheduleQuestions regarding each Design PhaseTOPOGRAPHICAL / SOIL SURVEYSCONSTRUCTION PROGRAMME UPDATE2Document commercial non contractuel Veolia EnvironnementDocument commercial non contractuel Veolia EnvironnementTECHNICAL BACKGROUND3Basis of Design Raw water characteristics*Note: Our Process
3、 design takes into account that in the future, the tannery wastewater may no longer be discharged into the sewer network and the CWWTP will only be treating 100% domestic wastewater (250,000m3/d)Raw water Concentration of Pollutants very high concentration:+30% higher than in Europe+100% higher than
4、 in China4Document commercial non contractuel Veolia EnvironnementDesign FlowsAverage Daily Flowm3/d250,000Peak Flow (peak factor of 1.3)m3/h13,542Wastewater CharacteristicsActual ConfigurationFuture configuration*EffluentguaranteesDomesticWastewaterTannery *WastewaterDomesticWastewaterAverage Daily
5、 Flowm3/d150,000100,000250,000Biochemical Oxygen Demand (BOD)mg/L38040038020Chemical Oxygen Demand (COD)mg/L12001500120050Total Suspended Solids (TSS)mg/L800100080050Ammonia Nitrogen (NH4-N)mg/L3530356Total Nitrogen (TN)mg/L40404015Total Phosphorous (TP)mg/L3530.3Temperature range-10-18 C10-18 C10-1
6、8 C10-18 CBasis of Design Flexible offer by VWS with different Technical OptionsFlexible Technical Proposal for future configuration : Our design and proposal has the following flexibility when tannery wastewater is no longer mixed with domestic wastewater and total treatment capacity will be 250,00
7、0 m3/day (100% domestic source) :The solution includes the following Scope:Separate pre-treatment system for domestic wastewater and tannery wastewater.Biological treatment process for treatment combined pre-treated tannery wastewater and biological wastewater.Tertiary treatment and disinfection by
8、UV in order to reach the treated water characteristics given above.Separate sludge treatment process for sludge generated from tannery wastewater and domestic wastewater.For treatment of sludge generated from domestic wastewater; we are proposing Mesophilic Sludge Digestion for reducing and stabiliz
9、ing the sludge produced, Cogeneration in order to generate power and thermal energy making sludge a tremendous Value on the way to sustainable development.Odor treatment for Zero Nuisance to the local population living near the WWTP.Notes : The sizing and design for mesophilic digestion system and a
10、ssociated co-generation system cateronly for sludge generated by 150,000 m3/day domestic wastewater.5Document commercial non contractuel Veolia EnvironnementtLayout of Central WWTPNew Central WWTPExisting WWTPP1 and P2 PS.6Document commercial non contractuel Veolia Environnementn em e n n o ir v n E
11、a li o eVl ectutra ncoLayout of the Central WWTP: DetailsUVTertiary treatment ActifloBiological treatment Azenit-P and secondary settlersPrimary settlersOdor treatmentPre-treatmentSize of the area: 603m x 258m7Document commercial nonDigestionDocument commercial non contractuel Veolia EnvironnementTe
12、chnical Solution for Water Line:8tn eo ir v n Ea li o eVl ectutra ncon oWater line Process DiagramFeCl3100%FeCl3 PAMDomestic sludge cake disposalTreated Water Discharge achieving reuse standards9Document commercial nnnemDisinfection by UVSludge TreatmentActiflo tertiary treatmentSecondary SettlerSup
13、ernatant pump stationBiological tankMultiflo settlerPrimary SettlerGrit & Grease Removal ChamberGrit & Grease Removal ChamberFine ScreenFine ScreenWastewater lifting pump Station existingWastewater lifting pump Station NewTannery Wastewater (100,000m3/d)Domestic Wastewater (150,000 m3/d)Biological T
14、reatment : Azenit-PTMThe Azenit-PTM process offers the following advantages over conventional process.Low civil work costs as the anoxic zone and aerated zone are put in one single biological reactor in which aeration is sequenced and fully automatically controlledSavings in Equipment cost and energ
15、y consumption as MLSS recirculation pumping is replaced by Mixer-propellers ensuring flow circulation to a much higher rateBetter process efficiency due to MLSS recirculation higher rate Better process adaptability to influent load changes10Document commercial non contractuel Veolia EnvironnementDeg
16、asser: dia 6.5mTechnical solution for water line - Biological TreatmentAzenit-P: 8x195mx24m /8m depth Total volume of 329,000 m3 FeCl3 dosed for P removalLayout of Azenit-P system11Document commercial non contractuel Veolia EnvironnementSecondary clarifier: 53 m dia., 5 m depthRemoval of particulate
17、 COD and better TSS effluentAmonitTM : for Optimum Aeration Energy useOnline aeration control for conventional Activated Sludgetreatment includingPLC Program (Schneider)SCADA View Instrumentation2 major goals :Improve effluent quality control (betterReduce energy consumption (aeration is the first s
18、ource of energy in a WWTP)11/10/201812TechnicalDocument commercial non contractuel Veolia EnvironnementO2 ProbeORP ProbeN-NH4 ProbeN-NO3 ProbeTertiary Treatment ActifloTertiary Clarification: For effluent polishing and phosphorus precipitation. With up to 95% removal of total phosphorus and up to 99
19、% removal of total suspended solids, ACTIFLO performance exceeds most water quality discharge or reuse standards13Document commercial non contractuel Veolia EnvironnementDocument commercial non contractuel Veolia EnvironnementTechnical Solution for Sludge Line:14Actual Sludge Treatment Solution: Mes
20、ophilic Digestion + Cogeneration*Tannery Waste sludge is treated separately because it is toxic in nature and not suitable for digestion process.The “green” solutionThe solution chosen by Municipalities Making Sludge a Valuable resourceBy converting sludge into energy, we help offset wastewater trea
21、tment plantoperation costs and lead the way to Energy Producing waste water treatment plants.15Document commercial non contractuel Veolia EnvironnementActual Sludge Solution: USUG BenefitsDigesters:Volume: 4 x 14,500 m3Biogas production: 33,223 Nm3/dCo-generation:Electricity production: 3000 kWReduc
22、ing CO2 emission: 105,000 t/y(equal to 10700 cars running 40,000km/year)Covering 53% of the power consumption of the whole plantSavings of24,184,000 KWhper year16Document commercial non contractuel Veolia EnvironnementOdor Treatment: Zero “Odor” Zero Nuisancen Zero Nuisance to local population near
23、the Plant:Wastewater is the origin of unpleasant smellVentilation System to collect all possible Odors on Site (200,000m3/h) with centrifugal fansAlizair : Biological Odor removal SystemBiodegradation of malodorous compounds thanks to bacterial fixed on the mediaSpray of nutrients recirculated to en
24、sure humidity of the media17Document commercial non contractuel Veolia EnvironnementIdentification and Implementation of Design Works for UB CWWTP: To identify the different Phases of Design activities on EPC projects To identify which Design Phases are now Critical for the Project Progress To ident
25、ify which Design Phases can be implemented in parallel with the negotiation of Financing and the Main EPC Contract To identify which Design Phases are less critical now and will be part the Main EPC Contract18Document commercial non contractuel Veolia EnvironnementDesign Phases: 5 Phases identifiedP
26、hase 1: FSR + Soil & Topo SurveysPhase 2: Basic Process and M&E DesignPhase 3: Preliminary Civil Works DesignPhase 4: Detailed Civil Works DesignPhase 5: Detailed M&E Design19Document commercial non contractuel Veolia EnvironnementDesign Phases: DescriptionPhase 1: FSR + Soil & Topo SurveysSampling,
27、 testing and validation of raw water quality parametersTechnical and commercial validation of the process solution recommendedSchedule of Construction Environmental Impact Assessment Social Impact AssessmentImpact of displacement of tannery industries Institution studyFinancial studySoil and Topogra
28、phical SurveyPhase 2: Basic Design for Process and M&E WorksProcess Design as confirmed by FSR Process CalculationBasic Layout drawings PIDBasic Drawings for Civil Engineering with Equipment arrangement Electrical Overview and Basic Single Line drawingsAutomation Overview drawings20Document commerci
29、al non contractuel Veolia EnvironnementDesign Phases: DescriptionPhase 3: Preliminary Design for Civil Works Budget of Civil WorksDesign basis and Method Statement for Excavation Definition of foundationsPreliminary architecture drawingsPreliminary Structure drawings (Column, beam, foundation sizes)
30、 Definition of Building Services, Utilities, Preliminary Bill of Quantities for budgetPhase 4: Detailed Design for Civil Works :Civil Works Method StatementsSite Establishment, Excavation, Foundations and Piling drawings Civil Design Drawings / Building Services DrawingsFormwork DrawingsReinforced S
31、teel Bar DrawingsDetailed Civil drawings for Equipment Installation: Puddle Pipes, Concrete Plinths, Embedded pipes detailed drawingsDetailed design for Steel structures and platforms, Architectural works, Building services, Landscaping, Roads21Document commercial non contractuel Veolia Environnemen
32、tDesign Phases: DescriptionPhase 5: Detailed Design for M&E Works :Updated Basic Design documentsEquipment Specifications and manufacturing drawings Installation drawings for EquipmentDetailed Design of Non Process Equipment and Utilities (Lightning Protection, Lighting, Heating, Ventilation, AC, Po
33、table water network, Drainage Network, Toilets, showers, offices, Admin Building, CCTV System, Alarm System, Fire Fighting System, Lifting equipment, Ladders, Stairs, Laboratory, )Isometrics for Pipes Detailed Cabling drawingsBill of Quantities for Vales, Pipes and cablesControl Philosophy, FDS and
34、PLC and SCADA Software Programming22Document commercial non contractuel Veolia EnvironnementDocument commercial non contractuel Veolia EnvironnementDesign Phases: Description23Document commercial non contractuel Veolia EnvironnementDesign Phases: Description24Document commercial non contractuel Veol
35、ia EnvironnementDesign Phases: Description25Document commercial non contractuel Veolia EnvironnementDesign Phases: Description26Design Phases: Critical for Project ProgressPhase 1: FSR + Soil & Topo SurveysCritical Design activities to start as soon as possiblePhase 2: Basic Process and M&E Design P
36、hase 3: Preliminary Civil Works DesignCritical Design activities which can be done in parallel with the negotiation of Financing and the Main EPC Contract (Phase 2 + Phase 3)Phase 4: Detailed Civil Works Design Phase 5: Detailed M&E DesignRemaining design activities which are not critical yet and wh
37、ich will be part of the Main EPC Contract (Phase 4 + Phase 5)27Document commercial non contractuel Veolia EnvironnementSuggestion for Design ImplementationFSR (including Surveys) + Basic Design + Preliminary Design to beimplemented following Design Contracts with USUG:Phase 1: FSR (if necessary) + T
38、opo Survey + Soil InvestigationAbout 4-6 months depending on the content of the FSRPhase 2: Basic Design for Process and M&E works :About 2-4 months depending on approval periodPhase 3: Preliminary Design for Civil Works:About 2-4 months depending on approval periodMain EPC Contract will include rem
39、aining Detailed Design:Phase 4: Detailed Design for Civil Works:About 5-8 months depending on Soil conditions and approval periodPhase 5: Detailed Design for M&E WorksAbout 5-7 months depending on suppliers enquiries and approval period28Document commercial non contractuel Veolia Environnement29Docu
40、ment commercial non contractuel Veolia EnvironnementDesign Phases: Design Phase SchedulePhase 1: FSR Scope, Schedule and FinancingScope of FSR: To be confirmed with USUGSampling, testing and validation of raw water quality parametersTechnical and commercial validation of the process solution recomme
41、ndedSchedule of Construction Environmental Impact Assessment Social Impact AssessmentImpact of displacement of tannery industries Institution studyFinancial studySoil and Topographical SurveyTime Schedule for FSR: When should the FSR be completed?For all the above, our estimate is about 6 months wor
42、ksFinancing of the FSRProbably should be financed by Municipality budget30Document commercial non contractuel Veolia EnvironnementPhase 1: FSR : Questions?Scope of FSR: Which subject need to be included in the FSR? Can we get the Raw Water analysis of CWWTP from last year? How does USUG intends to f
43、inance the Opex costs for CWWTP?In the tariff of potable water, is there a Waste Water component?How will this component evolve in time?Who will pay for Waste Water component? Everybody? Or only connected parties?Is it subsidized?Time Schedule for FSR: When should the FSR be completed?Financing of t
44、he FSR: Who will finance the FSR?31Document commercial non contractuel Veolia EnvironnementPhase 2: Basic Design for Process and M&E Works by VWSScope of the Basic Design: :Process Design as confirmed by FSR Process CalculationBasic Layout drawings PIDBasic Drawings for Civil Engineering with Equipm
45、ent arrangement Electrical Overview and Basic Single Line drawingsAutomation Overview drawingsTarget of Basic Design for Process and M&E Works is to size all buildings andissue Civil Guidance drawings necessary for Civil Works budgetAdvantage: Basic Design does not require the Contractor to purchase
46、 equipment to suppliers : Equipment design is conceptual at Basic Design StageFinancing of the Basic Design :Probably should be financed by Municipality budget32Document commercial non contractuel Veolia EnvironnementPhase 3: Preliminary Design for Civil Works by SinohydroScope of the Preliminary De
47、sign for Civil Works :Design basis and Method Statement for Excavation Definition of foundationsPreliminary architecture drawingsPreliminary Structure drawings (Column, beam, foundation sizes) Definition of Building Services, Utilities, Preliminary Bill of Quantities for budgetTarget of Preliminary
48、Design Drawings is to have enough information to have abudget for the Civil WorksPreliminary Design for Civil Works is critical at this stage to progress on the ProjectFinancing of the Preliminary Design for Civil WorksProbably should be financed by Municipality budget33Document commercial non contr
49、actuel Veolia EnvironnementPhase 4: DetailedDesign for Civil Works by SinohydroScope of the Detailed Design for Civil Works :Civil Works Method StatementsSite Establishment, Excavation, Foundations and Piling drawings Civil Design Drawings / Building Services DrawingsFormwork Drawings Reinforced Ste
50、el Bar DrawingsDetailed Civil drawings for Equipment Installation: Puddle Pipes, Concrete Plinths, Embedded pipes detailed drawingsDetailed design for Steel structures and platforms, Architectural works, Building services, Landscaping, RoadsDetailedDesign for Civil Works would be completed by Sinohy
51、dro DesignInstitute according to GB standardsFinancing of the Detailed Design for Civil Works:Will be financed with the financing of the Main EPC Contract34Document commercial non contractuel Veolia EnvironnementPhase 5: DetailedDesign for M&E Works by VWSScope of the Detailed Design for M&E Works :
52、Updated Basic Design documentsEquipment Specifications and manufacturing drawings Installation drawings for EquipmentDetailed Design of Non Process Equipment and Utilities (Lightning Protection, Lighting, Heating, Ventilation, AC, Potable water network, Drainage Network, Toilets, showers, offices, A
53、dmin Building, CCTV System, Alarm System, Fire Fighting System, Lifting equipment, Ladders, Stairs, Laboratory, )Isometrics for Pipes Detailed Cabling drawingsBill of Quantities for Vales, Pipes and cablesControl Philosophy, FDS and PLC and SCADA Software ProgrammingDetailedDesign for M&E Works requ
54、ires the Contractor to purchaseequipment in order to get manufacturing drawings of equipmentFinancing of the Detailed Design for M&E Works:Will be financed with the financing of the Main EPC Contract35Document commercial non contractuel Veolia EnvironnementTopographical and Soil SurveyTopo and Soil Survey is the CRITICAL d
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