dfc-zwi-1037563_dfb001861_发电机扩展腿架

1、发电机扩展腿架DFC-ZWI-1037563ECN：DFB0018612017 年 01 月FDJL-JS-0276.0MW 风机 DFC-ZWI-1037563发电机扩展腿架 共 1 页 第 1 页 编制： 晋秋明日期： 2017.01.11 校对： 韩丹杰日期： 2017.01.11 审核： 陈 健日期： 2017.01.11 FDJL-JS-0276.0MW 风机 DFC-ZWI-1037563发电机扩展腿架 共 1 页 第 1 页 更改页 ECN更改位置 更改内容描述 签字 日期 00000000000000000000000000000000000001 基本信息 1. 1.1 基本

2、说明 只有在工作计划中，通用手册和风险评估可能会被使用。特定的风险评估必须准备以反映当地的情况。 2. 1.2 文件的改变 接下来的表格用来展示文档的不同的版本和相关的更改，正如表格中信息所示，以确保是使用文档的最新部分。.3. 1.3 进一步适用文件 下表用来表示本指令的有关适用文件。这些都是整体的一部分文件，因此必须充分考虑.。 上海电气风电集团有限公司 With Siemens Technology and License商业勿传播 第 1 页ZWI-1037563-88371文档编号注释RA-ZWI-1037563风险评估：发电机框架的扩展腿 版本修正日期修正部分修正描述作者A1201

3、4-02-10全部 新建文档 Eltronic A/S重 328kg运输设备的返回发电机扩展腿架DFC-ZWI-1037563ECN 编号：DFB001861ECN 日期:2014-02-25风机类型： D3技术文档撰写人： KatarnaBaloghovAndersen-EltronicA/SEHS 审查： FrankNoergaard(EWEMEAEHSEN)目录1基本信息基本说明1文件的改变1进一步适用文件13应用符号和缩写33.13.2应用符号3应用缩写列表34一般安全所需的资格3安全符号3(PPE)个人防护设备44.4 一般安全建议4通用的风险

4、评估5清洁5分类排序5装卸设备65678上海电气风电集团有限公司 With Siemens Technology and License商业勿传播 第 3 页ZWI-1037563-8837134 一般安全 应用符号和缩写3.1应用符号为了您自己的安全，请注意以下的安全信息和指令.这些都是一些零伤害的概念，应该一直被遵守，零伤害的意思是当工作的时候没有人会受伤，并每个 人可以安然无恙的回家。下面的章节涉及到安全指令和相关信息每 一个涉及到描述中的工作中的个人，都有一种关心熟悉本文提及 的内容的义务责任，当描述到的这些安全指令被运用到的时候， 每个人都有责任去主动的遵守。但是这并不会减少个人应用

5、所 有相关的全球安全措施以及现场要求的责任 信息此符号表示与下一节有关的一般信息和建议 个人防护装备（PPE）该符号表示已在下一节中使用的保护设备 4.1 所需的资格 操作和辅助材料此符号表示必须在下面的部分中使用的所需的 材料。 为了安全必须遵守以下要求： 所有操作设备的人员必须接受与操作设备有关的危险源的特殊训练。 任何操作人员必须阅读工作指令并且需要证明对于工作指令的充分理解 。 使用外语的人员必须集中培训。培训者有责任确保使用外语的员工充分理解工作指导。 所有人员必须达到行业认可的标准以执行分配给他 们的活动。任何电气工程必须由达到行业认可标准的电工执行。 所有人员一经发现未经所分配任

6、务的训练、醉酒、疲劳或其他被认定为不能胜任工作的情况 时，必须以本文档或其他相关部分的指标禁止其工作。 在使用任何新设备之前，必须对工作人员进行所有必要保护和工作环境措施的指导。 指令此符号表示与下一节有关的相关说明。 特殊关注点这个符号表示有特别兴趣点。 3.2应用缩写列表 4.2安全符号ECNSWT工程变更 西门子风机为了更简单地介绍，规定以下危险源的符号标识。以下用于这些工作指令的符号表示应该能够帮助你快速找到重要的或相关的安全信息，这样你就可以采取相应的行动。因此请特别注意这些提醒。 ZWISWL工作指令安全工作负荷4.2.1通用符号QA质量保证危险 严重伤害的危险 不管这个安全建议可

7、能有危及生命的伤害。 警告 严重伤害的危险 不管这个安全的建议可能导致严重伤害。 注意安全 轻微伤害或损坏的风险 不管这个安全的建议可能导致轻微的伤害或损坏组件或环境。 商业勿传播 上海电气风电集团有限公司 With Siemens Technology and LicenseZWI-1037563-88371第 3 页4.2.2特殊符号.危险危险电压 作为一个最低限度，只有完成 LAUS 或 APAC（现场设备的工作）培训和达到西门子培训要求（专业 12.19 的项目）的技术人员可以执行现场工作。 危险强磁场 仅访问受过训练的人员。 不能戴着心脏起搏器或含金属进入。 如手表，钱包，电池电话、

8、钥匙、戒指、珠宝（包括穿孔），金属扣带，和类似的金属物体。不要携带或使用任何磁数据存储设备。在此 区域内只能用非磁性工具及测量设备。 危险吊索具 在该区域内操作的起重机和悬挂负载。旅行起重机只能由持有有效起重机操作员证书的员工操作。 不要在暂停的负载下工作。见西门子的风力发电机组的安全规则对起重机的工作。 警告严重永久性残疾或严重伤害的危险 不管这个安全的建议可能会导致截肢或危及生命的伤害。 警告操作叉车 叉车可能只由一个行业接受的培训中心颁发的有效的叉书的员工操作。 禁止在一个凸起的负载下工作。 当叉车的工作区域内，要非常小心地远离叉车的道路，并确保司机看到了你。 4.4 一般安全建议下面的

9、安全建议可以提高您的安全，防止损坏部件。在工作之前阅读下面的安全说明： 在任何地点都必须穿戴安全鞋,安全帽, 手套, 反光背心 警告化学品 使用必要的个人防护设备和安全措施。在 MSDS 中找到更多的信息。 4.3(PPE)个人防护设备总是遵循现场的PPE使用要求工作时提供充足的照明 直接工作区域禁止堆放易燃物和其他可燃材料 在良好的条件下谨慎工作：疲劳、生病、受到药物影响、吸毒或者饮酒的人员不允许进入工作区域 只允许进行在该工作指导中所描述的工作必须由训练有素的专业人员进行处理！ 如果在该项工作指令中有遗漏或者有任何不明白之处请联系SWP确保所有的安全设备和设施能够使用并且可以操作 遵循工作

10、场所事故预防的约束条例及公认的技术规范并合理使用 确保工作指令能够传达到直接工作区域，指令必须是已成规范的 如果发生事故，根据适用的安全条例和法规采取 适当的急救措施 以下标志的PPE 可以用来实现安全运行，避免污染:听力保护 佩戴听力保护，防止因噪音增加而引起的听力损伤。 防护手套 戴上适当的防护手套以防止手部受伤的物体，锋利的边缘，热的物体，或暴露于化学物质。 防护头盔 戴防护头盔，防止头部受伤，坠落物体并撞到头顶上的障碍物。 上海电气风电集团有限公司 With Siemens Technology and License商业勿传播 第 4 页ZWI-1037563-88371安全穿带安全

11、带，以防止受伤的坠落。注意，戴上自己的穿安戴全安带全不带能以防止因受为伤坠的落坠受落伤。一注个意合，穿适戴的安连全接点 带必本身须并被不识能别防和止使坠用落。伤挂害绳，长必度须必选择须一是个实合用适的短 的。悬挂点。绳的长度必须尽可能简短实用。 安全鞋穿安全鞋，以防止受伤的脚从下降的物体和锋 利的边缘。安全鞋 穿戴安全鞋以防脚部受到坠物及尖锐边缘的伤害高。反 光背心在院子里或装载区域时，总是穿一件高可视性的 背反心光。背心 在吊装或者卸载区域始终穿反光背心。 面部防护 穿防面护保面护具，防止你的眼睛和脸上的灰尘和小颗粒的 戴伤上害防护面具以免灰尘和小颗粒对眼睛和面部造 成伤害。 环境保护环境遵

12、循西门子的废物处理程序的指导INS遵循西门子的废物处理程序的指导INS 09.2以09.2以及在工作地点的用户指南中处置废物和 及在工作地点的用户指南中处置废物和泄漏 泄漏的相关规定的相关规定。 质质量量保持区域清整洁。 清除理任灰何尘碎片和污垢。 根据ZCII条款进行涂料修补 对最于终最检终查检验联-联系系Q质A.量保证 5通用的风险评估 起重作业标准的措施应包括： 在悬负载下不工作 对起重设备的使用前检查 有经验的和注册的起重机操作员 安全提升区域（如果可能的话，最好将所有人员从影响区移除） 建立并保持清晰的沟通 观察员需要 绞车带 在托盘使用的情况下，注意过度收紧，这可能会损坏托盘 叉车

13、基本控制 . 在装货时没有人员在拖车上。 叉车操作员应得到认证 有叉车操作人员（在操作相关的叉车类型） 需要观察员 6清洁所有设备应返回没有必要的螺栓和垫圈 在返回设备之前，应该将由于环境造成的设备上的污垢。这将根据设备管理条款和条件处理这些 差异在托盘上不应该有松动的零件7 分类排序对于返回指令请参考以下文件： INS_02.72_Detailed_instruction_for_returning_goods.pdf INS+02.72Ap1_Where_to_find_files_Returning_Transport_Equipment.pdf INS_02.72Ap2_Short_i

14、nstruction_for_returning_goods.pdf上海电气风电集团有限公司 With Siemens Technology and License商业勿传播 第 5 页ZWI-1037563-883718装卸设备上海电气风电集团有限公司 With Siemens Technology and License商业勿传播 第 6 页ZWI-1037563-883718.1加载扩展腿发电机机架 适用叉车作业或相当于叉车起重的所有的起重作业。如果使用叉车，应注意其最大提升能力（扩展腿重量= 328 公斤）。 位置特定的重量限制，应考虑。. 在装载过程中的平衡重量分布，必须考虑。 所有

15、单位是毫米（除非另有说明） 图 1 重要！为了防止起重钢丝绳不可承受重量，起重操作者必须努力计划一种可以让装配员能够卸除负担到达访问安全区域。起重工必须按照由起重机操作员的指令，他们绝不能暴露任何存在类似于粉碎或碰撞危险的情境下。 一个平板上可以发送一个发电机框架扩展的腿 在作业之前，确保所有必要的运输工具可在工作。例如叉车或起重机（有足够的提升能力） SEWPG A/S All Rights ReservedPage 1 of 7Conveyed confidentially as trade secret ZWI-1037563-88371图 21. 见设备的测量。一个扩展的腿的重量 32

16、8 公斤2. 在起重设备上上，根据起重机的监控面板上的数据和起重指令移动设备。确保操作区域清没有不必要的不相关人员。 .3. 将扩展腿放上平板 仅吊点 1General information1.1GeneralnoteGeneric manuals and risk assessments can be used but only in the planning of the work. Specific risk assessments must be made to reflect to local conditions.1.2Change of documentationThe fol

17、lowing table is used to represent the various revisions and associated changes of this document. Ensure that the most current version of the document, as defined in this table, is used.1.3Further applicable documentsThe following table is used to represent the relevant applicable documents of this i

18、nstruction. These are part of the overall documentation and must therefore be fully taken into account.SEWPG A/S All Rights ReservedPage 2 of 7Conveyed confidentially as trade secret ZWI-1037563-88371Doc. NoNotesRA-ZWI-1037563Risk Assessment: Extended legs for generator frameRev.Revision DateModifie

19、d SectionsModified DescriptionsAuthorA12014-02-10AllNew documentEltronic A/SWeight of 328 kgReturning of Transport EquipmentExtended legs for generator frameDFC-ZWI-1037563ECN No. DFB001861ECN date.: 2014-02-25Turbine type:D3Technical writer:Katarna Baloghov Andersen - Eltronic A/SEHS review:Frank N

20、oergaard (E W EMEA EHS EN)4.2Table of ContentsGeneral information1General note1Change of documentation1Further applicable documents1Table of Contents2Applied symbols and abbreviations3Applied symbols3List of applied abbreviations3General safety3Required qualifications3Safety s

21、ymbols.24.34.456788.1General symbols3Specific symbols4Personal Protective Equipment (PPE)4General safety advice4General risk assessment5Cleaning5Ordering5Loading and returning equipment6Loading extended legs for generator frame6SEWPG A/S All Rights ReservedPage 3 of 7Conveyed confidentially

22、 as trade secret ZWI-1037563-883713Applied symbols and abbreviations4General safetyNote the following safety information and instructions for each step and for your own safety.These are part of the Zero Harm concept and should be followed always. Zero Harm means that no one is injured while working

23、and everyone returns home safe and sound.3.1Applied symbolsInformationThis symbol indicates general information and advice related to the following section.The following chapter relates to safety instructions and associated information. Every individual involved with the work as described herein has

24、 a duty of care to familiarize themselves with the contents of this document. It is the responsibility of everyindividual to apply due diligence when applying the safety instructions as described. It does not, however, relieve them of their individual responsibility to apply all relevant global safe

25、ty practices as well as specified local requirements.Personal Protective Equipment (PPE)This symbol indicates the protective equipment that has to be used in the following section.Operating and auxiliary materialsThis symbol indicates required materials that have to be used in the following section.

26、4.1Required qualificationsFor safe operation the following requirements must be met:All personnel handling the equipment must have received specific training on the potential hazards associated with the handling of the equipment.Any personnel involved in the handling must have read and be able to de

27、monstrate full understanding of the complete work instruction.Foreign-language speaking personnel must be trained intensively. It is the responsibility of the trainer to ensure that foreign-language speaking staff has fully understood the work instruction.All personnel must be qualified to an indust

28、ry-recognized level to perform the activities assigned to them. Any electrical work must be carried out by an electrician qualified at an industry- recognized standard.All personnel found to be either untrained for the tasks assigned to them, inebriated, intoxicated in any way, exhausted or otherwis

29、e deemed unfit for work must be prohibited from working within the parameter of this document or any associated components.Prior to using any new equipment, personnel must be instructed in all necessary protection and working environment measures.InstructionThis symbol indicates relevant instruction

30、s related to the following section.Points of special interestThis symbol indicates that there are points of special interest.3.2List ofapplied abbreviationsEngineering Change NoteSiemens license Wind TurbineSafe WorkingLoadECNSWTZWISWLWork InstructionsQAQuality assurance4.2Safety symbolsFor easier o

31、rientation, the symbols that refer to a source of danger are specified. The following symbols used in these work instructions should help you to find important or safety-relevant information quickly so you can act accordingly. Therefore, pay special attention to the notes.4.2.1General symbolsDANGERR

32、isk of serious injuriesDisregarding this safety advice will potentially lead to life-threatening injuries.WARNINGRisk of serious injuriesDisregarding this safety advice may potentially lead to serious injuries.CAUTIONRisk of minor injuries or damageDisregarding this safety advice may potentially lea

33、d to minor injuries or damage to either the component or the environment.SEWPG A/S All Rights ReservedPage 4 of 7Conveyed confidentially as trade secret ZWI-1037563-883714.2.2Specific symbolsDANGERDangerous electric voltageAs a minimum, only technicians who have completed LAUS or APAC (work on live

34、equipment) training and have been trainedSafety harnessWear a safety harness to prevent injuries from falling. Note that the wearing of a harness on its own does not prevent injury from falling. A suitable attachment point must be identified and used. The length of the lanyard must be as short as pr

35、actical.Safety shoesWear safety shoes to prevent injuries to the feet from falling objects and sharp edges.High-visibility vestWear a high-visibility vest always when in the yard or loading area.accordingtoSiemenslicensetrainingrequirement (PRO12.19 for project) may perform work on live parts.DANGER

36、Strong magnetic fieldAccess to area for trained personnel only.No access for people wearing pacemakers or metal-containing implants.Do not wear for example, watch, wallet, cell phone, ID card, keys, rings, jewelry (including piercings), belts with metal buckles, and similar metal objects. Do not car

37、ry or use within the vicinity any magnetic data storage equipment. Only use nonmagnetic tools and measuring equipment within the area.DANGERCrane and riggingTraveling cranes and suspended loads are being operated within this area. Traveling cranes may only be operated by employees holding a valid cr

38、ane operator certificate.Do not work under a suspended load.See Siemens licenses WTG safety rules for crane work.Face protectionWear face protection to prevent injuries to your eyes and face by dust and small particles.EnvironmentFollow the guidelines in Siemens licenses procedures for waste handlin

39、g, INS 09.2, as well as the provisions in the work site user guide concerning disposal of waste and measures to be taken in connection with spills.QualityKeep the area clean.Clean away any debris and dirt.Carry out paint repairs in accordance with the ZCI for the item in question.For final inspectio

40、n - contact QA.4.4General safety adviceWARNINGRisk of serious permanent disabilities or serious injuriesDisregarding this safety advice may potentially lead to amputation or life-threatening injuries.WARNINGForklift trucks in operationThis following safety advice serves to enhance your safety and pr

41、event damage to components. Read the following safety instructions before working on the component:Always follow specific local PPE requirements, but as a minimum wear safety shoes, hard hat, gloves, and high- visibility vest.Forklift trucks may only be operatedbyemployees holding a valid forklift t

42、ruck certificateissued by an industry-accepted training center. Working under a raised load is prohibited.When inside the operating area of the forklift truck, be very careful to stay out of the way of the forklift truck and make surethat the driver has seen you.WARNINGChemicalUse the necessary pers

43、onal protective equipment and safety measures. Find more information in the MSDS.Provide for adequate lighting when working.The immediate area must be free of flammable substances and other combustible materials.Work with caution and under good conditions: personnel suffering from fatigue or illness

44、 or the effects of medications, drugs, or alcohol consumption are not allowed to have access to the work area.Only work described in this work instruction is allowed. Handling must be performed by trained professionals only! Contact SWP if anything is omitted in this work instruction or something is

45、 not clearly understood.Ensure that all safety devices and safety-related facilities are available and operational.Follow the work site binding regulations on accident prevention as well as recognized technical regulations for safe and proper use.Keep the work instruction in the immediate working ar

46、ea. The instruction must be readily available always.Carry out appropriate first aid in accordance with applicable safety regulations and rules in case of accidents.4.3Personal Protective Equipment (PPE)The following signs for PPE can be used to achieve safe operation and avoid contamination:Hearing

47、 protectionWear hearing protection to prevent injuries to hearing due to increased noise emission.Protective glovesWear appropriate protective gloves to prevent hand injuries from falling objects, sharp edges, hot objects, or exposure to chemicals. Protective helmetWear protective helmet to prevent

48、head injuries from falling objects and bumping into overhead obstacles.SEWPG A/S All Rights ReservedPage 5 of 7Conveyed confidentially as trade secret ZWI-1037563-883715General risk assessmentLifting Operations - Standard mitigations should include;No work under suspended loadPre-use inspection of l

49、ifting equipment Experienced and certified crane operatorSafe lifting zone (preferably remove all personnel from impact zone if possible) Establish and maintain clear communicationSpotters as neededWinch strapIn cases where pallets are used be aware of over-tightening which could damage the pallets.

50、Forklift basic controlsNo personnel on trailer while loading. Certified forklift operatorsExperienced forklift operator (in operating the relevant forklift type) Spotters as needed6CleaningAll equipment shall be returned without unnecessary bolts/washers.All equipment should be returned clean and cl

51、eared of dirt and rubbles before sending due toenvironmental hazards. Discrepancies from this will be handled Management Terms & Conditions.There shall be no loose parts on the pallets.accordingtoEquipment7OrderingFor return instructions please refer to the following documents: INS_02.72_Detailed_ins