zwi-1042180-142866lifting blade on to vessel

1、Siemens Wind Power A/S All Rights Reserved 2014Page 1 of 15RestrictedZWI-1042180-142866OperationLifting blade onto installation vessel/blade rackZWI-1042180ECN No.:ECN date: 2014-07-10Blade typeB75Technical writerAH industries site solutionsEHS reviewStefan Nielsen1428661General information1.1Genera

2、l noteGeneric manuals and risk assessments may be used, but only in the planning of the work. Specific risk assessments must be prepared to reflect local conditions.1.2Change of documentationThe following table is used to show the various revisions and associated changes of this document. Make sure

3、that the most recent version of the document, as defined in this table, is used.1.3Further applicable documentsThe following table is used to show the relevant applicable documents of this instruction. These are part of the overall documentation and must therefore be followed.Siemens Wind Power A/S

4、All Rights Reserved 2014Page 2 of 15RestrictedZWI-1042180-142866Doc. No.NotesRA-ZWI-1042180Risk assessmentD3179302Lift. Inst. B75 Lifting on to installation vessel/blade rackRev.Revision dateModified sectionsModified descriptionsAuthorDraft A2014-05-02AllNew documentAH industries site solutionDraft

5、B2014-05-09AllUpdatesAH industries site solutionDraft C2014-05-18AllUpdaesAH industries site solutionDraft D2014-06-25AllUpdatesAH industries site solution55.15.26.4Table of contentsGeneral information2General note2Change of documentation2Further applicable

6、documents2Table of contents3Applied symbols and abbreviations4Applied symbols4List of applied abbreviations4General safety4Required qualifications4Safety symbols4Personal Protective Equipment (PPE)5General safety advice5Introduction6Information6Overview of equipment7Preparing the blade for lifting9P

7、reparing the root end9Preparing the blade tip end11Prepare test lift the B75 blade13Lift the B75 blade15Siemens Wind Power A/S All Rights Reserved 2014Page 3 of 15RestrictedZWI-1042180-1428663Applied symbols and abbreviations4General safetyNote the following safety information and instructions for e

8、ach step and for your own safety.These are part of the Zero Harm concept and should be followed always. Zero Harm means that no one is injured while working, and everyone returns home safe and sound.3.1Applied symbolsInformationThis symbol indicates general information and advice related to the foll

9、owing section.The following chapter relates to safety instructions and associated information. Every individual involved with the work as described herein has a duty of care to familiarize themselves with the contents of this document. It is the responsibility of every individual to apply due dilige

10、nce when applying the safety instructions as described. It does not, however, relieve them of their individual responsibility to apply all relevant global safety practices as well as specified local requirements.Personal Protective Equipment (PPE)This symbol indicates the protective equipment that h

11、as to be used in the following section.Operating and auxiliary materialsThis symbol indicates required materials that have to be used in the following section.4.1Required qualificationsFor safe operation the following requirements must be met:InstructionThis symbol indicates relevant instructions re

12、lated to the following section.All personnel handling the equipment must have received specific training on the potential hazards associated with the handling of the equipment.Any personnel involved in the handling must have read and be able to demonstrate full understanding of the complete work ins

13、truction.Points of special interestThis symbol indicates that there are points of special interest.Foreign-language speaking personnel must be trained intensively. It is the responsibility of the trainer to ensure that foreign-language speaking staff has fully understood the work instruction.All per

14、sonnel must be qualified to an industry-recognized level to perform the activities assigned to them. Any electrical work must be carried out by an electrician qualified at an industry-recognized standard.All personnel found to be either untrained for the tasks assigned to them, inebriated, intoxicat

15、ed in any way, exhausted or otherwise deemed unfit for work must be prohibited from working within the parameter of this document or any associated components.Prior to using any new equipment, personnel must be instructed in all necessary protection and working environment measures.3.2List of applie

16、d abbreviationsEngineering Change NoteSiemens Wind TurbineSafe Working LoadECNSWTZWIWork InstructionsSWLQAQuality assurance4.2Safety symbolsFor easier orientation, the symbols that refer to a source of danger are specified. The following symbols used in these work instructions should help you to fin

17、d important or safety- relevant information quickly so you can act accordingly.Therefore, pay special attention to the notes.4.2.1General symbolsDANGERRisk of serious injuriesDisregarding this safety advice will potentially lead to life-threatening injuries.WARNINGRisk of serious injuriesDisregardin

18、g this safety advice may potentially lead to serious injuries.CAUTIONRisk of minor injuries or damageDisregarding this safety advice may potentially lead to minor injuries or damage to either the component or the environment.Siemens Wind Power A/S All Rights Reserved 2014Page 4 of 15RestrictedZWI-10

19、42180-1428664.2.2Specific symbolsDANGERDangerous electric voltageAs a minimum, only technicians who have completed LAUS or APAC (work on live equipment) training and have been trained according to Siemens training requirement (PRO12.19 for project) may perform work on live parts.DANGERStrong magneti

20、c fieldAccess to area for trained personnel only.No access for people wearing pacemakers or metal-containing implants.Do not wear for example, watch, wallet, cell phone, ID card, keys, rings, jewelry (including piercings), belts with metal buckles, and similar metal objects. Do not carry or use with

21、in the vicinity any magnetic data storage equipment. Only use nonmagnetic tools and measuring equipment within the area.DANGERCrane and riggingTraveling cranes and suspended loads are being operated within this area. Traveling cranes may only be operated by employees holding a valid crane operator c

22、ertificate.Do not work under a suspended load.See Siemenss WTG safety rules for crane work.WARNINGCrushing of handsWarning of a closing motion of mechanical parts of equipment.Taking care to avoid injury to hands when in the vicinity of equipment with mechanical closing parts.Safety harnessWear a sa

23、fety harness to prevent injuries from falling. Note that the wearing of a harness on its own does not prevent injury from falling. A suitable attachment point must be identified and used. The length of the lanyard must be as short as practical.Safety shoesWear safety shoes to prevent injuries to the

24、 feet from falling objects and sharp edges.High-visibility vestWear a high-visibility vest always when in the yard or loading area.Face protectionWear face protection to prevent injuries to your eyes and face by dust and small particles.EnvironmentFollow the guidelines in Siemenss procedures for was

25、te handling, INS 09.2, as well as the provisions in the work site user guide concerning disposal of waste and measures to be taken in connection with spills.QualityKeep the area clean.Clean away any debris and dirt.Carry out paint repairs in accordance with the ZCI for the item in question.For final

26、 inspection - contact QA.4.4General safety adviceThis following safety advice serves to enhance your safety and prevent damage to components. Read the following safety instructions before working on the component:Always follow specific local PPE requirements, but as a minimum wear safety shoes, hard

27、 hat, gloves, and high- visibility vest.WARNINGForklift trucks in operationForklift trucks may only be operated by employees holding a valid forklift truck certificate issued by an industry-accepted training center. Working under a raised load is prohibited.When inside the operating area of the fork

28、lift truck, be very careful to stay out of the way of the forklift truck and make sure that the driver has seen you.WARNINGToxic materialUse the necessary personal protective equipment and safety measures. Find more information in the MSDS.Provide for adequate lighting when working. The immediate ar

29、ea must be free of flammable substances and other combustible materials.Work with caution and under good conditions: personnel suffering from fatigue or illness or the effects of medications, drugs, or alcohol consumption are not allowed to have access to the work area.Only work described in this wo

30、rk instruction is allowed. Handling must be performed by trained professionals only!Contact SWP if anything is omitted in this work instruction or something is not clearly understood.Ensure that all safety devices and safety-related facilities are available and operational.Follow the work site bindi

31、ng regulations on accident prevention as well as recognized technical regulations for safe and proper use.Keep the work instruction in the immediate working area. The instruction must be readily available always.Carry out appropriate first aid in accordance with applicable safety regulations and rul

32、es in case of accidents.4.3Personal Protective Equipment (PPE)The following signs for PPE can be used to achieve safe operation and avoid contamination:Hearing protectionWear hearing protection to prevent injuries to hearing due to increased noise emission.Protective glovesWear appropriate protectiv

33、e gloves to prevent hand injuries from falling objects, sharp edges, hot objects, or exposure to chemicals.Protective helmetWear protective helmet to prevent head injuries from falling objects and bumping into overhead obstacles.Siemens Wind Power A/S All Rights Reserved 2014Page 5 of 15RestrictedZW

34、I-1042180-1428665IntroductionSiemens Wind Power A/S All Rights Reserved 2014Page 6 of 15RestrictedZWI-1042180-1428665.1InformationThis instruction takes its point of departure in the fact that the blades are placed at storage facilities. Refer to storage instruction ZWI-1042413.The B75 is transporte

35、d from storage site to quay with a root-end mover and a tip-end mover.The tip clamp must be removed before loading the B75 onto the installation vessel.The load-out lift is done by two cranes, one on quay side with the lifting yoke for root end and one on vessel with a sling around the blade in the

36、tip end. Refer to D3179302 for dimensions.After releasing the tip clamp, the cranes hoist the blade onto the blade rack on the installation vessel.It is not allowed to lift the blades in wind speeds above 12 m/s.Figure 5-1: B75 storage equipment mounted.5.1.1Tools and equipment listGeneral: Check th

37、e lifting instructions regarding what equipment to use. Refer to D3179302.1) Lifting yoke root end2) Webbing sling and Chain sling3) Two cranes4) Forklift truck5.1.2Crew requirements Two crane operators Four technicians One forklift truck driverSiemens Wind Power A/S All Rights Reserved 2014Page 7 o

38、f 15RestrictedZWI-1042180-1428665.2Overview of equipmentThe following tables are bills of materials. They list the equipment required to execute load out to installation vessel (blade rack).Table 1: Tools list for operationTable 2: B75 Equipment Tool list for load out operation B75 equipment.Item no

39、.QtyStock InfoDescriptionMass (kg)011A9B10108996Blade foot, B75, complete950021A9B10103215Storage foot, B751600031A9B10103217Tip clamp, B752900041A9B10103218Tip support, B751800051A9B10103220B75 Lifting yoke root end - complete800061A9B10024860Webbing Sling 40T 6.7mx600mm U-lift89Item no.QtyStock In

40、foDescriptionMass (kg)052A9B00018651Shackle G-4163 WLL 35T052A9B10116238Chain sling WLL=19MT 3.4m051A9B101162372-leg chain WLL=26.5MT (prleg) L=4.9m051A9B00018729Roundsling 20mt. 1.5m/3m061A9B10024860Webbing Sling 40T 6.7mx600mm U-lift061A9B00083609A9B10116238 -Chain sling WLL=19MT 3.4m w. AW36 KLHW

41、22061A9B00018908Roundsling 15mt. 1.5m/3mSiemens Wind Power A/S All Rights Reserved 2014Page 8 of 15RestrictedZWI-1042180-142866The following pictures show B75 Load out parts for blade. The numbers refer to the table above.06056Preparing the blade for liftingSiemens Wind Power A/S All Rights Reserved

42、 2014Page 9 of 15RestrictedZWI-1042180-1428666.1Preparing the root end- One cranes for root end- Lifting equipment see chapter 5.2Figure 6-1Figure 6-2Figure 6-3Attach the 2 chains to the bottom of the lifting yoke, making sure that the nylon spacers are placed at each side of the master link.Secure

43、lifting equipment with bolt lock and turn handle clockwise. Attach the chain kits to the top of the lifting yoke.Siemens Wind Power A/S All Rights Reserved 2014Page 10 of 15RestrictedZWI-1042180-142866Figure 6-4Figure 6-5 Attach chain kits to a crane. Handle chain sling & shackle gently along side b

44、lade. Blade can be damagedBe aware chainsling & hooks can snag on pin bolts Attach the lifting yoke to root end bracket using shackels. Do not lift! Continue with preparation of tip endSiemens Wind Power A/S All Rights Reserved 2014Page 11 of 15RestrictedZWI-1042180-1428666.2Preparing the blade tip

45、end- One cranes- Lifting equipment see chapter 5.2Figure 6-6Figure 6-7 Attach two 25 Ton green pin shackle to webbing sling. At the tipend end, attach the webbing and chain sling using a crane from the installation vessel. Refer to lifting instruction D3179302. Handle chain sling & shackle gently al

46、ong side blade. Blade can be damaged. Important: The strap can be placed within 46 56 m of the root end, depending on the vessel being used. Position of tip sling must agreed with vessel to ensure it can be unhooked onboard.46m 56m from root endSiemens Wind Power A/S All Rights Reserved 2014Page 12

47、of 15RestrictedZWI-1042180-142866Figure 6-8Figure 6-9Figure 6-10 Make sure that yoke and sling are placed correctly and without being engaged to the blade studs before proceeding to next step. At the tip end, loosen one clamp at a time until the straps are tight underneath the blade. The blade is now resting on the strap. While untightening the pads make sure that the clamps wil