（70）国6和欧6技术精编---奔驰重型欧六柴油机OM471DD13DD15DD16欧六系列发动机详细维修手册

EPA07/10 DD PLATFORM WORKSHOP MANUAL - ENGINETABLE OF CONTENTS11.11.21.31.422.12.22.32.42.52.633.13.23.344.14.255.15.25.366.16.26.36.4ROCKER COVERDESCRIPTION AND OPERATION OF ROCKER COVER AND RELATEDPARTS .REMOVAL OF THE ROCKER COVER .CLEANING AND INSPECTION OF THE ROCKER COVER .INSTALLATION OF THE ROCKER COVER .CAMSHAFT AND ROCKER SHAFT/ENGINE BRAKE ASSEMBLYDESCRIPTION AND OPERATION OF CAMSHAFT AND ROCKERSHAFT/ENGINE BRAKE ASSEMBLY AND RELATED PARTS .REMOVAL OF CAMSHAFT AND ROCKER SHAFT/ENGINE BRAKEASSEMBLY .INSPECTION OF THE CAMSHAFT AND ROCKER SHAFT/ENGINEBRAKE ASSEMBLY .INSTALLATION OF THE CAMSHAFT AND ROCKER SHAFT/ENGINEBRAKE ASSEMBLY .DD13 EGR COOLER CLEANING PROCEDURE TO REMOVE EXCESSFUEL FROM COOLER AFTER ENGINE BRAKE SOLENOID FAILUREDD15 EGR COOLER CLEANING PROCEDURE TO REMOVE EXCESSFUEL FROM COOLER AFTER ENGINE BRAKE SOLENOID FAILURECAMSHAFT HOUSINGREMOVAL OF THE CAMSHAFT HOUSING .INSPECTION OF CAMSHAFT HOUSING .INSTALLATION OF THE CAMSHAFT HOUSING .CAMSHAFT TIMINGCAMSHAFT TIMING VERIFICATION .TIMING THE CAMSHAFTS WITH THE GEAR TRAIN INSTALLED .GEAR TRAIN AND ENGINE TIMINGDESCRIPTION AND OPERATION OF GEAR TRAIN AND RELATEDPARTS .ENGINE GEAR TRAIN INSTALLATION AND TIMING .CHECKING AND ADJUSTING GEAR LASH WITH CAMSHAFTHOUSING REMOVED .WATER MANIFOLDDESCRIPTION AND OPERATION OF DD15 & DD16 WATERMANIFOLD AND RELATED COMPONENTS .REMOVAL OF THE DD15 & DD16 WATER MANIFOLD .CLEANING AND INSPECTION OF THE DD15 & DD16 WATERMANIFOLD .INSTALLATION OF THE DD15 & DD16 WATER MANIFOLD .1-31-41-61-72-32-72-152-162-262-313-33-83-94-34-65-35-85-166-36-56-76-8All information subject to change without notice.DDC-SVC-MAN-0081 2010 Copyright 2010 DETROIT DIESEL CORPORATION iEPA07/10 DD PLATFORM WORKSHOP MANUAL - ENGINE6.577.17.27.37.488.18.28.38.48.599.1DD13 EXHAUST GAS RECIRCULATION COOLER WATER MANIFOLDASSEMBLY .COLD BOOST PIPE (CHARGE AIR PIPE)DESCRIPTION AND OPERATION OF COLD BOOST PIPE (CHARGEAIR PIPE) AND RELATED COMPONENTS .REMOVAL OF THE COLD BOOST PIPE (CHARGE AIR PIPE) .INSPECTION OF COLD BOOST PIPE (CHARGE AIR PIPE) .INSTALLATION OF THE COLD BOOST PIPE (CHARGE AIR PIPE) .AIR INTAKE MANIFOLDDESCRIPTION AND OPERATION OF AIR INTAKE MANIFOLD ANDRELATED PARTS .REMOVAL OF AIR INTAKE MANIFOLD .CLEANING OF THE AIR INTAKE MANIFOLD .INSPECTION OF THE AIR INTAKE MANIFOLD .INSTALLATION OF AIR INTAKE MANIFOLD .DD13 TURBOCHARGERDESCRIPTION AND OPERATION OF THE DD13 TURBOCHARGER6-107-37-47-57-68-38-68-78-88-99.29.39.49.51010.1AND RELATED PARTS . 9-3REMOVAL OF THE DD13 TURBOCHARGER . 9-5INSPECTION OF THE DD13 TURBOCHARGER . 9-9INSTALLATION OF THE DD13 TURBOCHARGER . 9-10EGR COOLER CLEANING PROCEDURE TO REMOVE EXCESS FUELFROM COOLER AFTER DD13 TURBOCHARGER FAILURE . 9-12DD13 WASTEGATE SOLENOIDDESCRIPTION AND OPERATION OF THE DD13 WASTEGATE10.210.31111.1SOLENOID .REMOVAL OF THE DD13 WASTEGATE SOLENOID .INSTALLATION OF THE DD13 WASTEGATE SOLENOID .DD15 TURBOCHARGERDESCRIPTION AND OPERATION OF TURBOCHARGER AND10-310-410-6ii11.211.311.411.51212.112.212.312.4RELATED PARTS . 11-3REMOVAL OF DD15 TURBOCHARGER . 11-5INSPECTION OF DD15 TURBOCHARGER . 11-7INSTALLATION OF DD15 TURBOCHARGER . 11-8EGR COOLER CLEANING PROCEDURE TO REMOVE EXCESS OILFROM EGR COOLER AFTER DD15 TURBOCHARGER FAILURE . 11-10DD15 AXIAL POWER TURBINEDESCRIPTION AND OPERATION OF DD15 AXIAL POWER TURBINEAND RELATED PARTS .12-3REMOVAL OF DD15 AXIAL POWER TURBINE .12-5INSPECTION OF THE DD15 AXIAL POWER TURBINE .12-6INSTALLATION OF DD15 AXIAL POWER TURBINE .12-7All information subject to change without notice.DDC-SVC-MAN-0081 2010Copyright 2010 DETROIT DIESELCORPORATION1313.1EPA07/10 DD PLATFORM WORKSHOP MANUAL - ENGINEDD15 AXIAL POWER TURBINE GEAR BOXDESCRIPTION AND OPERATION OF DD15 AXIAL POWER TURBINE13.213.313.41414.114.214.314.414.514.614.714.814.914.1014.1114.1214.1314.1414.1514.161515.1GEAR BOX AND RELATED PARTS .REMOVAL OF THE DD15 AXIAL POWER TURBINE GEAR BOX .INSPECTION OF DD15 AXIAL POWER TURBINE GEAR BOX .INSTALLATION OF THE AXIAL POWER TURBINE GEAR BOX .CYLINDER HEADDESCRIPTION AND OPERATION OF CYLINDER HEAD AND RELATEDPARTS .REMOVAL OF THE DD13 CYLINDER HEAD .INSTALLATION OF THE DD13 CYLINDER HEAD .REMOVAL OF THE DD15 CYLINDER HEAD .CLEANING OF THE CYLINDER HEAD .ASSEMBLY OF CYLINDER HEAD .INSTALLATION OF THE DD15 CYLINDER HEAD .REMOVAL OF VALVE SPRING (CYLINDER HEAD INSTALLED) .REMOVAL OF THE VALVE SPRING (CYLINDER HEAD REMOVED) .REMOVAL OF INTAKE AND EXHAUST VALVES .CLEANING OF VALVES AND RELATED PARTS .INSPECTION OF VALVE SPRINGS .INSPECTION OF VALVE .INSTALLATION OF VALVE, SPRING, SEAL AND VALVE CAP .VALVE LASH ADJUSTMENTS .SETTING THE ENGINE BRAKE LASH .PISTON AND CONNECTING ROD ASSEMBLYDESCRIPTION AND OPERATION OF PISTON AND CONNECTING13-313-513-613-714-314-1014-1214-1514-1714-1814-1914-2214-2414-2514-2614-2714-2814-2914-3114-3315.215.315.415.515.61616.1ROD AND RELATED PARTS . 15-3REMOVAL OF PISTON AND CONNECTING ROD ASSEMBLY . 15-5DISASSEMBLY OF PISTON AND CONNECTING ROD ASSEMBLY . 15-7INSPECTION OF PISTON AND CONNECTING ROD ASSEMBLY . 15-8ASSEMBLY OF PISTON AND CONNECTING ROD ASSEMBLY . 15-9INSTALLATION OF PISTON AND CONNECTING ROD ASSEMBLY . 15-11CYLINDER LINERDESCRIPTION AND OPERATION OF CYLINDER LINER AND16.216.316.416.51717.1RELATED PARTS .REMOVAL OF CYLINDER LINER .INSPECTION OF CYLINDER LINER .CLEANING OF THE CYLINDER LINER .INSTALLATION OF THE CYLINDER LINER .CRANKSHAFTDESCRIPTION AND OPERATION OF CRANKSHAFT AND RELATED16-316-416-516-716-817.217.317.4PARTS . 17-3REMOVAL OF CRANKSHAFT . 17-6INSPECTION OF THE CRANKSHAFT AND RELATED PARTS . 17-9INSTALLATION OF CRANKSHAFT . 17-10All information subject to change without notice.DDC-SVC-MAN-0081 2010 Copyright 2010 DETROIT DIESEL CORPORATION iiiEPA07/10 DD PLATFORM WORKSHOP MANUAL - ENGINEiv17.517.617.717.81818.11919.119.219.319.419.519.619.72020.120.220.32121.121.221.321.42222.122.222.322.42323.12424.124.224.32525.1REMOVAL OF CRANKSHAFT REAR OIL SEAL .17-14INSTALLATION OF THE REAR OIL SEAL .17-15REMOVAL OF THE CRANKSHAFT FRONT OIL SEAL .17-17INSTALLATION OF THE CRANKSHAFT FRONT OIL SEAL .17-18LUBRICATION SYSTEMDESCRIPTION AND OPERATION OF THE LUBRICATION SYSTEMAND RELATED COMPONENTS .18-3OIL PANDESCRIPTION AND OPERATION OF OIL PAN AND RELATEDCOMPONENTS .19-3REMOVAL OF OIL PAN .19-4CLEANING OF OIL PAN .19-5INSPECTION OF OIL PAN .19-6REMOVAL OF THREADED INSERT PLASTIC OIL PAN ONLY .19-7INSTALLATION OF THREADED INSERT PLASTIC OIL PAN ONLY .19-8INSTALLATION OF OIL PAN .19-9OIL DIPSTICK TUBEDESCRIPTION AND OPERATION OF OIL DIPSTICK TUBE ANDRELATED COMPONENTS .20-3REMOVAL OF THE OIL DIPSTICK TUBE .20-4INSTALLATION OF THE OIL DIPSTICK TUBE .20-5OIL PUMPDESCRIPTION AND OPERATION OF OIL PUMP AND RELATEDCOMPONENTS .21-3REMOVAL OF THE OIL PUMP, OIL SUCTION MANIFOLD, AND OILLINES .21-4INSPECTION OF THE OIL PUMP, OIL SUCTION MANIFOLD, AND OILLINES .21-5INSTALLATION OF THE OIL PUMP, OIL SUCTION MANIFOLD, ANDOIL LINES .21-6CRANKCASE BREATHERDESCRIPTION AND OPERATION OF CRANKCASE BREATHER .22-3REMOVALOF THE CRANKCASE BREATHER.22-5INSPECTION OF THE CRANKCASE BREATHER.22-6INSTALLATION OF THECRANKCASE BREATHER .22-7OIL FILTERREPLACEMENT OF THEOIL FILTER .23-3OIL SAMPLE VALVEREPLACING OIL PLUG WITH OIL SAMPLE VALVE .24-3REMOVAL OF OIL SAMPLE VALVE .24-4INSTALLATION OF OIL SAMPLE VALVE .24-5OIL FILLER NECKREMOVAL OF THE OIL FILLER NECK .25-3All information subject to change without notice.DDC-SVC-MAN-0081 2010 Copyright 2010 DETROIT DIESEL CORPORATIONEPA07/10 DD PLATFORM WORKSHOP MANUAL - ENGINE25.2 INSTALLATION OF THE OIL FILLER NECK . 25-42626.126.226.326.426.527OIL COOLANT MODULEDESCRIPTION AND OPERATION OF THE OIL COOLANT MODULE . 26-3REMOVAL OF THE OIL COOLANT MODULE . 26-5INSTALLATION OF THE OIL COOLANT MODULE . 26-7REMOVAL OF THE OIL THERMOSTAT . 26-9INSTALLATION OF THE OIL THERMOSTAT . 26-11PRIMING THE LUBRICATION SYSTEM27.12828.12929.129.229.329.43030.130.230.330.43131.131.231.33232.132.23333.133.23434.134.234.334.434.534.634.734.8PRIMING THE ENGINE LUBRICATION SYSTEM .COOLING SYSTEMDESCRIPTION AND OPERATION OF COOLING SYSTEM ANDRELATED COMPONENTS .ENGINE WATER PUMPDESCRIPTION AND OPERATION OF ENGINE WATER PUMP .REMOVAL OF THE WATER PUMP .INSPECTION OF THE WATER PUMP .INSTALLATION OF THE WATER PUMP .COOLANT THERMOSTATDESCRIPTION AND OPERATION OF COOLANT THERMOSTAT .REMOVAL OF COOLANT THERMOSTAT AND SEAL .INSPECTION OF COOLANT THERMOSTAT AND SEAL .INSTALLATION OF COOLANT THERMOSTAT AND SEAL .COOLANT FILTERDESCRIPTION AND OPERATION OF COOLANT FILTER .REMOVAL OF THE COOLANT FILTER .INSTALLATION OF THE COOLANT FILTER .COOLANT FILTER SERVICE MODULEREMOVAL OF COOLANT FILTER SERVICE MODULE .INSTALLATION OF COOLANT FILTER SERVICE MODULE .COOLANT INLET ELBOWREMOVAL OF THE COOLANT INLET ELBOW .INSTALLATION OF THE COOLANT INLET ELBOW .FLYWHEEL AND FLYWHEEL HOUSINGDESCRIPTION AND OPERATION OF FLYWHEEL, FLYWHEELHOUSING AND RELATED PARTS .REMOVAL OF FLYWHEEL HOUSING .INSTALLATION OF FLYWHEEL HOUSING .REMOVAL OF THE FLYWHEEL .INSPECTION OF FLYWHEEL .INSTALLATION OF FLYWHEEL .INSPECTION OF FLYWHEEL HOUSING AND REAR OIL SEAL AREAOF CRANKSHAFT .REMOVAL OF RING GEAR .27-328-329-329-429-529-630-330-530-630-731-331-431-532-332-433-333-434-334-634-734-934-1034-1134-1234-13All information subject to change without notice.DDC-SVC-MAN-0081 2010 Copyright 2010 DETROIT DIESEL CORPORATION vEPA07/10 DD PLATFORM WORKSHOP MANUAL - ENGINE34.93535.1INSTALLATION OF RING GEAR . 34-14FRONT ENGINE MOUNT/RADIATOR SUPPORTDESCRIPTION AND OPERATION OF FRONT ENGINE35.235.335.43636.136.23737.137.237.337.43838.138.238.338.438.538.638.738.83939.1MOUNT/RADIATOR SUPPORT AND RELATED PARTS .REMOVAL OF THE FRONT ENGINE MOUNT/RADIATOR SUPPORT .INSPECTION OF THE FRONT ENGINE MOUNT/RADIATORSUPPORT .INSTALLATION OF THE FRONT ENGINE MOUNT/RADIATORSUPPORT .VIBRATION DAMPERREMOVAL OF THE VIBRATION DAMPER .INSTALLATION OF THE VIBRATION DAMPER .FRONT ENGINE COVERDESCRIPTION AND OPERATION OF THE FRONT ENGINE COVER .REMOVAL OF THE FRONT ENGINE COVER .INSPECTION OF THE FRONT ENGINE COVER .INSTALLATION OF THE FRONT ENGINE COVER .ENGINE LIFTER BRACKETSDESCRIPTION AND OPERATION OF ENGINE LIFTER BRACKETSAND RELATED PARTS .REMOVAL OF THE FRONT ENGINE LIFTER BRACKET WITHOUTFRO