阿隆视模具监视仪.ppt

Vision Automation for Mold Protection & Faster Cycles 模保可视自动化，循环更快,MoldWatcher,MoldWatcher For:模具监视器可以： Mold Protection 保护模具 Part Inspection 检测产品,What is Vision MoldMonitoring? 什么是可视化模具检测,MoldWatcher is taught digital images of a good molding cycle as the standard, and subsequent production cycles are compared 模具监视器把正常循环周期的数字化图像作为标准，后面的生产循环都与之对比。 Pixel elements act as sensors so detailed image analysis can be provided 像素起传感器的作用，所以可提供具体的图像分析,How Mold Protection Works 模保的工作原理,The Mold Opens 开模,Before Ejectors Image Is Taken 顶出前拍照,Presence of all parts on “B” side (moving) verifies the absence of parts from “A” side. Part quality and insert placements can also be verified. If good the ejectors are permitted to proceed. 所有产品都在：B侧（动模）表明产品都脱离了A侧。也可检测产品的质量和嵌件的放置。如果没问题，顶针动作可继续,1.Ejection Is Enabled 顶出启动,If all parts are present and good, ejection is allowed.如果产品都在且无问题，允许顶出 If all parts are not present, the press is stopped. If bad parts are detected, the response is programmable. The press can be stopped or the bad parts re-routed.如果所有产品都没有检测到，机器停止运转。如果检测到次品，响应动作可编程，可以让机器停止也可以重设次品路径,Ejection Is Complete顶出完成,After Ejectors Image Is Taken 顶出后拍照,Absence of all parts on “B” side is verified. This image can also be used to verify slides, ejector pins, cores, etc. If good the mold is permitted to close for the next cycle. If problems are detected, the press is stopped.确定所有产品都脱离B侧，也可检测滑块、顶针、型芯。如果没问题，则允许关模继续下一个循环。如果检测到问题，机器停止运转,B,B,B,A,A,A,Basic Components基本构成,Mini Computer with Separate Touch Screen 微型电脑，独立触摸屏,Computer with Integrated Touch Screen 与触摸屏集成的电脑,System includes:系统包括 Vision Computer可视化电脑 Avalon PlantVision Advanced Mold Monitoring Software AvalonPlantVision高级模具监测软件 Mobile stand or mount可移动支架或安装座 One or more cameras and lights 1个或更多的摄像头和近红外线灯 I/O Interface Device (Euromap12/67, Ethernet) I/O接口模块（欧标12/67,以太网）,Horizontal Presses 卧式机,Cameras and lights are usually mounted on the stationary mold or platen 摄像头和近红外灯通常都安装在定模或模板上,Controller can be mounted on Mobile Stand or Swing Arm Mount 控制器可以安装在活动支架或摇臂支架上,Vertical Presses 立式机,Vertical Rotary Press立式转盘机,Vertical Shuttle Press立式滑板机,Detects misaligned or missing inserts 检测嵌件偏移或无嵌件 Detects double inserts检测重复嵌件 Verifies insert position 识别嵌件位置 Continuously inspects until inserts are in the correct position持续监测，直到嵌件位置正确 Assists operator or pick-and-place robot协助操作人员或机械手 Verifies part removal 识别产品移动 Prevents mold crashes 防止模具被撞 Works with rotary or shuttle presses 与转盘或滑板机同步工作,Insert Molding嵌件注塑,Most Common Uses常规应用,Part presence / absence产品在位/不在位 Flash 飞边 Short Shots 短胶 Slide / tooling position 滑块/模具位置 Insert presence/position 嵌件在位/位置 Broken pins / cores, etc. 顶针/型芯损坏等,Cycle Time Implications 循环周期影响,Cycle Time Invested循环时间投入,Cycle Time Recovered 循环时间收益,Vision security often permits faster mold-close speed 可视化安全模式会带来更快的关模速度 Downtime avoidance usually more than compensates for any additional cycle time 杜绝的停机时间通常多于额外增加的循环时间,MoldWatcher Basic 模具监视器基本设备,Major Features 主要特征,Two Camera Capability 2个摄像头的性能 Dual Resolution Camera双分辨率摄像头; 640 x 480 & 1280 x 1024 Near Infrared Camera & Light with Visible Ambient Light Elimination Filtering近红外线摄像头和灯，配有过滤周围可见光线的滤镜。 Robust Mold Protection Vision Tool强大的可视化模具保护工具 Image Alignment Tool Compensates for Platen Drift图像校正工具弥补模板晃动 Multiple I/O Configurations:多样化I/O模块 E-Net I/O with 4 Inputs and 6 Outputs 以太网I/O模块，4个输入和6个输出 SPI Quick Connect for “Instant Installation” SPI快速连接模块，做到”快速安装” Statistical Process Reporting & Process Analysis with ProcessRX 数据处理报告和分析软件 ProcessRX,MoldWatcher Pro 模具监视器专业设备,Major Features 主要特征,Eight Camera Capability 8个摄像头的性能 Dual Resolution Camera双分辨率摄像头; 640 x 480 & 1280 x 1024 Near Infrared Camera & Light with Visible Ambient Light Elimination Filtering近红外线摄像头和灯，配有过滤周围可见光线的滤镜。 Robust Mold Protection Vision Tool强大的可视化模具保护工具 Image Alignment Tool Compensates for Platen Drift图像校正工具弥补模板晃动 Multiple I/O Configurations多样化I/O模块: E-Net I/O with 4 Inputs and 6 Outputs 以太网I/O模块，4个输入和6个输出 SPI Quick Connect for “Instant Installation” ” SPI快速连接模块，做到”快速安装” Integrated Digital I/O with 8 Inputs and 8 Outputs 数字化集成I/O,8个输入/输出 Statistical Process Reporting & Process Analysis with ProcessRX数据处理报告和分析软件 ProcessRX,Easy Implementation安装便捷,The E-Net digital I/O module connects to the vision controller via an Ethernet cable and is wired to the input terminals of the process machine. It has 4 inputs + 6 outputs 24V DC relays 以太网数字化I/O模块通过以太网线接到可视化控制器上，并且通过电线接到机器输入端。它有4个输入+6个输出，24V DC 继电器 The SPI/Euromap12/67 Quick Connect can be used to interface the vision controller directly into an existing robot connector and to share it with a robot or sprue picker SPI/欧标12/67快速连接模块用于直接连接可视化控制器和现有机械手接头，与机械手或取出机共享此接口。,E-net I/O is standard on the Basic system 以太网I/O模块是基本设备的标配,What Can It See?它能看到什么？,Specific resolution is dependent on: 具体分辨率取决于： Camera resolution摄像头分辨率 Field-of-view size视野范围 Image contrast图像对比度 Camera angle 摄像头角度 Additional cameras can be added for additional resolution in specific areas 特殊区域可增加额外摄像头以加强分辨率,The smallest detail that can be resolved is dependent on camera resolution 最小可分辨尺寸取决于摄像头的分辨率,Resolution estimate above is conservative due to steep camera angles on most horizontal press applications.以上分辨率是保守估计的，因为大多数卧式机应用中摄像头角度过高。 Actual resolution on a specific application is also dependant on part / background contrast and environmental image “noise”.每一具体案例的实际分辨率也取决于产品/背景对比度和周围环境对图像的干扰,Near Infrared Camera & Light近红外摄像头和灯,Peak NIR Sensitivity Matched at 860 Nanometers峰值近红外敏感度达到860纳米。 NIR Filter Eliminates Visible Ambient Light近红外滤镜消除周围可见光 DarkLight-IR NIR Light has 100,000 Hr. Mean Life, is completely safe and emits no heat or glare to affect operating personnel DarkLight-IR近红外灯，平均寿命100,000小时，绝对安全，不发热，无强光，不影响操作人员。 Permanent Mount or Magnetic Mount (shown) for Quick Changes, Press to Press 永久安装座或磁性安装底座（如图），方便您在机台间快速更换,Flexible, Scalable, Easy to Use 灵活，可升级，使用简单,Easily adapts to any press 容易、方便，适合任何机器 Handles multiple cameras & lenses for different FOVs 多种摄像头和透镜，适用不同视野范围 Designed for use by machine operators - Engineer not required!专为普通操作工设计，无需专业工程师！,ProcessRX For MoldWatcher ProcessRx,模具监视器的统计分析软件,SQL Database for Reports on Molds Performance Including Images SQL数据库，提供模具性能报告，含图像。 Browse Production Images & Data over your Network or the Web with Microsoft Internet Explorer (5.0 & greater)您可通过网络用IE(5.0或更高）浏览生产图像和数据 Debug Production Processes with the “Animation Viewer” 用”动态浏览器“调整生产工艺,A Few of Our Customers 客户参考,Consumer 日用品行业,BYD比亚迪, 3M, Frigidaire, A.T. Cross, General Electric通用电气, Sweetheart Cup, Timex, Igloo, Texas Instruments, Rubbermaid, BIC Corp., Whirlpool惠而普, Avery Dennison, Electrolux伊莱克斯,Packaging 包装行业,Polytop, Rexam, Ropak, Berry Plastics,Automotive 汽车行业,Ford福特, Lear李尔, Collins & Aikman, Delphi德尔福, Federal Mogul, Visteon伟世通, Johnson Controls, IAC,Connectors 接插件,Tyco Electronics, Molex, Deutsch, 3M, Panduit, FCI, Thomas & Betts, Siemens西门子, Stewart Connectors, Nypro耐普罗, Flextronics伟创力,Medical 医疗行业,Abbot Labs, Baxter, Johnson & Johnson, Becton Dickinson, ICU Medical, Covidien, Avail Medical,About Avalon 关于阿隆视,Avalon Engineering阿隆视的基础设计 1988 1993 One of the First Developers of Image Capture Cards for PC Bus PC总线图象采集卡的第一批研发者之一 Developed Servo Controller Card for Euro Standard 研发了欧标伺服控制卡 Created SafetyCycle Vision Mold Monitoring Product 创建了SafetyCycle可视化模具监视产品,Avalon Imaging阿隆视图像技术 1993 1999 Developed PlantVision Industrial Vision Software Platform 开发了PlantVision 工业可视化软件平台 Evolved SafetyCycle to VisionScope Mold Monitoring Product SafetyCycl