SMT控制计划(中英文)

1、Page 1 of 11CONTROL PLANControl Plan NumberKey Contact/PhoneDate (Orig.)Date (Rev.)Part Number/Latest Change LevelCore TeamCustomer Engineering Approval/Date (If Reqd.)Part Name/DescriptionSupplier/Plant Approval/DateCustomer Quality Approval/Date (If Reqd.)Supplier/PlantSupplier CodeOther Approval/

2、Date (If Reqd.)Other Approval/Date (If Reqd.)MACHINE,CHARACTERISTICS（特性）METHODSPART/PROCESS NAME/DEVICE,SPECIALPROCESSOPERATIONJIG,TOOLS,Part NumberReference DesignationProduct（产品特性/参考设计图纸）PROCESS（过程特性）CHAR.PRODUCTPROCESS SPECIFICATIONTOLERANCE (mm)（产品&过程特性的规格要求）EVALUATIONMEASUREMENTTECHNIQUE（评估

3、测量的方法）SAMPLECONTROL METHOD（控制方法）REACTION PLAN（反应计划）NUMBERDESCRIPTIONFOR MFG.NO.CLASSSIZE（数量）FREQ（频率）(流程编号）（流程名称/描述）（机器/设备/工装夹具）（特殊特性）Step 1IncomingInspection（来料检验）PCBmaterials（PCB物料）EDS3000D （ROHS 测试仪）ROHSSlead-free (无铅）ROHS inspection （进行ROHS检测）5pcsEvery Lot （每批）ROHS report from vendorIQA ROHS test

4、 report （供应商提供的ROHS报告& IQA ROHS检测报告）separate the defect Lot/inform supplier Caliper（游标卡尺） PCB Dimension（PCB 的尺寸） Key dimension（关键尺寸):1.1.651+/-0.100mm2. 1.778+/-0.100mm3. 3.175+/-0.100mm4.0.508+/-0.050mm MeasurementVisual InspectionCPK Report fromVendor（查看供应商提供的CPK报告）5pcsEvery Lot（每批）IQA test da

5、ta Inspection criteria statusCPK Report from Vendor（IQA 检测报告 & 供应商提供的CPK报告）separate the defect Lot/inform supplierPCB material （PCB 的材质）FR-4-86material report fromvendor （查看供应提供的材质报告）onceEvery Lot （每批） PCB material report（PCB 材质报告）separate the defect Lot/inform supplierAppearance(PCB 的外观）Accordi

6、ng to IPC-A-610Einspection standard（根据IPC-A-610E 检验标准）Visual Inspection（目视检验）5pcsEvery Lot（每批）IQA inspection report （IQA 检测报告）separate the defect Lot/inform SQE disposalPCB Validity （PCB的有效期）one year (一年）Visual Inspection（目视检验）100%Every Lot（每批）IQA inspection report（IQA 检测报告）separate the defect Lot/i

7、nform SQE disposalElectron material(Resistance ,Capacitance,Inductance ) (电子物料：电阻，电容，电感）Appearance （外观）1.According to IQA inspectionstandard2.Supplier must provide COC tous by lot to make sure the autoritychannel.1.根据IQA的来料检验标准2.供应商必须提供COC文件给到Ryder，保证正规的供货渠道Visual Inspection（目视检验）5pcsEvery Lot（每批）IQ

8、A inspection report（IQA 检测报告）separate the defect Lot/inform SQE disposalCaliper (游标卡尺） Dimension （尺寸）Caliper(游标卡尺）5pcsEvery Lot（每批）IQA inspection report（IQA 检测报告）separate the defect Lot/inform SQE disposalLCR meter （LCR测试仪）Characteristic Value（特性值）LCR meter （LCR测试仪）5pcsEvery Lot（每批）IQA inspection re

9、port （IQA 检测报告）separate the defect Lot/inform SQE disposalConnector （连接器）Caliper (游标卡尺） Dimension（尺寸）Key dimension（关键尺寸，参考CER）:1. 21.1+/-0.2mm2. 8.0+/-0.2mmCaliper(游标卡尺）5pcsEvery Lot（每批）IQA inspection report（IQA 检测报告）separate the defect Lot/inform SQE disposalAppearance（外观）According to IQA inspectio

10、nstandard根据IQA的来料检验标准Visual Inspection（目视检验）5pcsEvery Lot（每批）IQA inspectionreport（IQA 检测报告）separate the defect Lot/inform SQE disposalStep 2Storage (存储）Environment supervise（环境监督）hygrothermograph（温湿度计）Solder pasteFridgetemperature（存储锡膏的冰箱温度）28 Fridgehygrothermograph（冰箱温湿度计）once per 2Hrs（每2小时)environ

11、ment parameternote（环境参数记录表）message leaderdisposalPrototypePre-LaunchProductionPage 2 of 11CONTROL PLANControl Plan NumberKey Contact/PhoneDate (Orig.)Date (Rev.)Part Number/Latest Change LevelCore TeamCustomer Engineering Approval/Date (If Reqd.)Part Name/DescriptionSupplier/Plant Approval/DateCusto

12、mer Quality Approval/Date (If Reqd.)Supplier/PlantSupplier CodeOther Approval/Date (If Reqd.)Other Approval/Date (If Reqd.)MACHINE,CHARACTERISTICS（特性）METHODSPART/PROCESS NAME/DEVICE,SPECIALPROCESSOPERATIONJIG,TOOLS,Part NumberReference DesignationProduct（产品特性/参考设计图纸）PROCESS（过程特性）CHAR.PRODUCTPROCESS

13、SPECIFICATIONTOLERANCE (mm)（产品&过程特性的规格要求）EVALUATIONMEASUREMENTTECHNIQUE（评估测量的方法）SAMPLECONTROL METHOD（控制方法）REACTION PLAN（反应计划）NUMBERDESCRIPTIONFOR MFG.NO.CLASSSIZE（数量）FREQ（频率）(流程编号）（流程名称/描述）（机器/设备/工装夹具）（特殊特性）PrototypePre-LaunchProductionSMT environmenttemperature（SMT环境温度）1826hygrothermograph（温湿度计

14、）once per 2Hrs（每2小时)environment parameternote（环境参数记录表）message leaderdisposalhygrothermographperiod of validity（温湿度计的有效期）one yearVisual Inspection（目视检验）onceper day（每天）every day inspection （每天的点检）Inform ME,over again emendationSMT environmenthumidity（SMT环境湿度）30%RH70%hygrothermograph（温湿度计）onceper 2Hrs（

15、每2小时)environment parameternote（环境参数记录表）message leaderdisposalStep 2Storage （存储）ESD inspection （ESD检测）ESD Tester/multimeter （ESD测试仪/万用表）ESD wrist strap （ESD手腕带）0.8*106 1.2*106multimeter（万用表）onceper daybeforeproduction（每天生产之前）ESD wrist strapinspection list（ESD手腕静电带检测单）Change wrist strapmessage leaderd

16、isposalResistance betweenequipment and groundline（设备接地后的电阻）1multimeter（万用表）onceper half year（每半年）ESD inspection list（ESD检测表）Change lineESD line test （线体ESD 测试）120-140 2140-1503150-160 4160-1705180-190 6200-2207240-260 8260-280chain speed（链速）: 65+/-5cm/minStove Temperaturetest instrument（炉温测试仪）onceev

17、ery shift ormodel（每班/每个型号）Reflow ProfileTemperature inspectionrecord （炉温曲线；温度检验确认记录表）*Stop product line*Informsupervisor/QE/PIE*Tracing root causeStep 13AOI（AOI检测）AOI machine:CycloneJR200（AOI机器：CycloneJR200）1. correct AOIinspection programe 2.PCBA appearance1. 正确的AOI检验程序2.PCBA外观1.According to WI req

18、uirement :Y087 programe2.According to IPC-A-610Estandard,can not have falsesolder,loss component,shiftedcomponent etc.1.根据WI的要求选择检测程序：Y0872.根据IPC-A-610E的焊接外观检验标准，不能有少锡，漏件，偏移等不良AOI inspection（AOI检验）100%Every PCBA（每个PCBA）1.QC inspected record2.AOI maintain record1.QC检验报告2.AOI保养记录表Inform supervisor/QE/

19、PIETracing root causeStep 14Appearanceinspection（QC外观检验）10X magnifier（10X放大镜）Appearance（外观）1.DO as WI,IPC-A-610Erequirement2.Ensure no wrong orientation,comp. Damage, misalignment,com. Missing, non-wetting,solderbridging, insufficientsolder, etc.Put NG parts in scrap box.3. Pay more attention to the

20、 innerpin of the connector 1.根据WI, IPC-A-610E标准要求2. 确保PCBA贴片无极性错，撞件，漏件，未湿润焊接，锡桥，少锡等外观不良3. 需重点检查连接器内部芯针是否歪斜10X magnifier（10X放大镜）100%Every PCBA（每个PCBA）Appearance inspectionreport（QC外观检验报告）*Inform supervisor/PIE*Identify & separate non-conformance PCBA*Stop production linePage 10 of 11CONTROL PLANC

21、ontrol Plan NumberKey Contact/PhoneDate (Orig.)Date (Rev.)Part Number/Latest Change LevelCore TeamCustomer Engineering Approval/Date (If Reqd.)Part Name/DescriptionSupplier/Plant Approval/DateCustomer Quality Approval/Date (If Reqd.)Supplier/PlantSupplier CodeOther Approval/Date (If Reqd.)Other Appr

22、oval/Date (If Reqd.)MACHINE,CHARACTERISTICS（特性）METHODSPART/PROCESS NAME/DEVICE,SPECIALPROCESSOPERATIONJIG,TOOLS,Part NumberReference DesignationProduct（产品特性/参考设计图纸）PROCESS（过程特性）CHAR.PRODUCTPROCESS SPECIFICATIONTOLERANCE (mm)（产品&过程特性的规格要求）EVALUATIONMEASUREMENTTECHNIQUE（评估测量的方法）SAMPLECONTROL METHO

23、D（控制方法）REACTION PLAN（反应计划）NUMBERDESCRIPTIONFOR MFG.NO.CLASSSIZE（数量）FREQ（频率）(流程编号）（流程名称/描述）（机器/设备/工装夹具）（特殊特性）PrototypePre-LaunchProductionStep15V-Cut（V-Cut 分板）Cutting JIG （分板机）1.the orientation ofPCBA cutting2.the distance betweenthe knife-edge and V-cut3.V-cut machinemaintain1. PCB分板的方向2.分板机刀片与V-Cut

24、槽的距离3. 分板机的保养维护1. V-cut slot orientation2. Distance:0.4mm3. According to SOP maintainmachine1.V-Cut 槽的方向3.距离：0.4mm3.根据设备保养维护SOP要求进行保养Visual Inspection（目视检验）100%Every PCBA（每个PCBA）1.Every shift inspectsbefore cutting2.V-vut maintain record1.每班开班分板之前检验2.分板机保养记录表*Informing PIE to find rootcause and take

25、measuresStep 16Testing（功能测试）Function Test(simulate input signal and test output signal)功能测试（模拟输入信号测试输出信号）test tools withgap (*clientprovide testtools,and theparameter,theprogram aresetted OK)（客供测试机架，测试程序，参数设定） 1. Be sure test tool isused within expirationdate2.Be sure test value iscredible3. Be sure

26、 the correctconnector cap bayonetdirection4.Be sure the inner pinof connector is OK fortest jig1. 确保测试机架在有效期之内2.确保测试值是可信的3.确保连接器卡口方向正确4.确保测试架的连接器内部芯针不歪斜1.NetworkGroup Assistantvalidity: one yearTest tool validity: one year2.Using OK/NG sample to checktest tool credible before testing；besides use the

27、 semi-automatictest jig3.The PCBA should passfunction test according to testSPEC requirement ,besides,thedefective rate should less than2%4.Put NG parts into scrap box 5. After testing, need to inspectthe inner pin of connector beforeplacing into the tray. 6. Inspect the inner pin if OK ofconnector

28、for test jig per 4 hours. 1.网络分析仪，测试架的有效期：一年2.测试机架使用之前务必使用OK/NG样板验证测试机架的可靠性；使用半自动防呆测试机架3. PCBA需要通过功能测试，且测试不良率2%4.测试的 不良板需区分放置于报废的盒子中5. 测试员测试完成后，自检连接器针头是否歪斜6. 每4个小时检查测试架的连接器内部芯针是否异常1. test tools (*clientprovide test tools)2. OK/NG sample3. Visual inspection 客供半自动测试机架；OK/NG 测试样板; 目视检验100%Every PCBA（每个

29、PCBA） QC reports of testChecking report of test jig功能测试检验报告测试机架的点检报告*Inform the supervisorand PIE*Identify & separate non-conformance PCBA*Stop production lineStep 17Packaging（包装）Packaging （包装）Tray, film（Tray盘，Film包材）Use film to fix trays（使用Film固定Tary盘）1.Black trayanti-ESD2.According to packagin

30、g WIuse latest tray 10pcs/tray1. 黑色的防静电Tray盘2.根据包装WI进行包装，10pcs/TrayVisual Inspection （目视检验）100%Every PCBA（每个PCBA） visual inspection（目视检验）*Inform supervisor, PIE orQEStick label （粘贴Label）Label printingmachine（Label打印机）Check label（确认Label）Label is correct （Label内容正确）Visual Inspection（目视检验）100%Every Lo

31、t（每批）visual inspection（目视检验）*Inform supervisor, PIE orQEPage 11 of 11CONTROL PLANControl Plan NumberKey Contact/PhoneDate (Orig.)Date (Rev.)Part Number/Latest Change LevelCore TeamCustomer Engineering Approval/Date (If Reqd.)Part Name/DescriptionSupplier/Plant Approval/DateCustomer Quality Approval/

32、Date (If Reqd.)Supplier/PlantSupplier CodeOther Approval/Date (If Reqd.)Other Approval/Date (If Reqd.)MACHINE,CHARACTERISTICS（特性）METHODSPART/PROCESS NAME/DEVICE,SPECIALPROCESSOPERATIONJIG,TOOLS,Part NumberReference DesignationProduct（产品特性/参考设计图纸）PROCESS（过程特性）CHAR.PRODUCTPROCESS SPECIFICATIONTOLERANCE (mm)（产品&过程特性的规格要求）EVALUATIONMEASUREMENTTECHNIQUE（评估测量的方法）SAMPLECONTROL