文本说明成果the connected enterprise demonstration overview china

1、The Connected Enterprise DemoPlant ManagerMaintenance ManagerEnergy ManagerProcess EngineerAre wemeeting OEE targets?Quality targets?Batch lossesresolved?How much energy are we using?Is the weather affecting my energy consumption?Are we reaching our SustainableInitiative Goals?Are some machinesconsu

2、ming more energy than others?Are the OvenTemps Optimized?What machinesare causing the most issues?What is myMTTF?What machinesneed serviceWhich recipesare having qualityissues?Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLICFood & Beverage ManufacturingChallenges:Increased rat

3、e of innovation driven from rapidly changing consumer demand is putting significant pressure on existing supply chains. In a macroeconomic environment of slower growth there is tremendous pressure to increase asset utilization, yield and reduce energy consumption and operating costs. Newly passed re

4、gulations (FSMA Food Safety Modernization Act) and increased pressure from consumers to improve food safety levels only makes things more complex.Opportunity:To drive much needed change. Various technology enablers like Ethernet IP, Cloud Computing, Analytics, Remote Monitoring and Mobility are allo

5、wing for increased collaboration between People, Processes and Technology. Provide real-time information to the right people at the right time for improved/faster decision making. The end result optimized Operations.Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLICMightyQs Cookie C

6、ompanyOverview MightyQs is a global Cookie Manufacturer with baking facilities in: Brussels, Belgium 1 Line Chicago, USA 1 Line Singapore, Singapore 1 Line Primary Cookie Products Butter, Ginger, Oatmeal and Chocolate Chip Each 8 hour shift can produce more than 131,000 cookies Raw Materials Used in

7、 Process Flour, Butter, Salt, Baking Soda, Sugar, Brown Sugar, Egg Powder, Water, Vanilla, Chocolate, Ginger, Oat FlourCopyright 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLICThe FactoryCookie Line 1 Chicago, Illinois, USAIngredientsElectricityWaterPalletized CookiesAlarms and EventsProce

8、ss DataOEE and DowntimeEnergy ConsumptionBatchDataProductionDataWeatherWeatherDataNatural GasConsumablesScrapSystem StatusDataCopyright 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLICProcess OverviewEquipment used to make the Cookies Raw Materials are taken from Silos and Tanks and brought

9、 to the Mixer where they are blended into Batches Wet dough is then moved to a Depositor and formed into cookies Raw cookies are conveyed to the two zone Oven for baking and then cooled in a three zone Cooling Tunnel Cooled cookies are conveyed to a Tray Loader where they are placed into their cooki

10、e trays and then sealed using the Tray Wrapper Cookie trays are then packed in boxes using the Case Packer, and each box placed on a pallet at the Palletizer The entire pallet of cookie boxes is wrapped using the Shrink WrapperCopyright 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLICData S

11、ourcesThe “Things” in the Internet of ThingsLogix ControllersBasic Energy ObjectsPower MetersWeather Data (NOAA)Process Machines & ConveyorsAlarms and EventsNetwork EquipmentServersVariable Frequency DrivesEquipment SensorsCopyright 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLICManufa

12、cturing IntelligenceIntegrating the “Things” in the Internet of ThingsFactoryTalk VantagePoint EMILogix ControllersFactoryTalk View SEFactoryTalk ViewPointWeather Data (NOAA)FactoryTalk EnergyMetrixFactoryTalk MetricsFactoryTalk Alarms and EventsFactoryTalk DiagnosticsFactoryTalk Historian SESQL CLR

13、 DatabaseFactoryTalk Production CentreFanucSmart Devices and Tablets 4Mobile O/SMobile Favorites (VanPt Mobile, etc)Windows 8 KPIWindows 8.1WirelessRouterRemote MonitoringCSMMESFTProductionCentreControl ServerFT Network DirectoryFT View SERSLinx Enterprise with FTAEFT Tag-based AlarmsFT EnergyMetrix

14、FT Historian AFFT Historian SE FTLD InterfaceRSLinx ClassicEmulateStudio 5000FT AssetCentre Server-AgentMSSQL Express and StandardWin Server 2012 R2 StandardClient/EWSFT View StudioFT View ClientStudio 5000RSLinx Enterprise with FTAERSLinx ClassicFT AssetCentre ClientFT Process BookFT DataLink 2013W

15、indows 8 KPI AppXcelsius 2008Windows 8.1Information ServerFT VantagePoint EMI FT VantagePoint MobileFT VantagePoint PortalFT MetricsFT Historian SEExcel 2013 (32bit)Win Server 2012 R2 StandardDomain ControllerWin Server 2012 R2 StandardFor the Ctl Sys DomainManaged Ethernet Switch for Control System

16、 Network (CSN) FT Live Data & Ctrl to Ctrl CommunicationsSimulationControlLogix ControllerNew ViewPoint (HTML5)Standalone ImageManaged Ethernet Switch for Control System Network (CSN) FT Live Data & Ctrl to Ctrl CommunicationsNOTE: Simulation of the process is only available for the Chicago

17、location. Other line locations will have randomized data only.Text in Red are currently not part of the integrated DemoCopyright 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLICResources Noggin: Yammer AP Group feedId=6957283&view=allAP Link:MightyQs Cookie Co.FT VantagePoint : (Note: IE is needed to access FTVP portal)FT ViewPoint : (Note: Silverlig