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摘要随着石油资源的日益减少和环境保护要求的提高,电动汽车的发展越来越受到人们的重视,以往对于纯电动汽车的研究主要集中在能量存储系统,电驱动系统和控制策略的研究开发方面。然而,在动力电池和其他技术取得有效突破之前,对动力传动系统部件的设计参数进行研究是提高电动汽车性能的重要手段之一。变速器是汽车重要的传动系组成,在较大范围内改变汽车行驶速度的大小和汽车驱动轮上扭矩的大小。本设计的变速箱采用两轴式两挡和锁环式同步器换挡,这种布置形式缩短了变速器轴向尺寸,在保证挡数不变的情况下,减少齿轮数目,从而使变速器结构更加紧凑。电动汽车的变速器与普通变速器相比,其结构有所不同。因为驱动电机的旋向可以通过电路控制实现变换,所以电动汽车无需内燃机汽车变速器中的倒档而设置倒档轴,只需应用电机反转来实现倒车行驶。设计中利用已知参数确定变速器各挡传动比、中心矩,齿轮的模数、压力角、齿宽等参数,由中心矩确定箱体的长度、高度、轴径,对轴和各挡齿轮进行校核,绘制出装配图及零件图。结论表明,变速器齿轮及各轴尺寸达到设计要求,齿轮及各轴强度的校核满足强度要求,结构合理。同时本设计对电动汽车的动力传动系统进行了匹配设计计算,计算结果表明达到性能要求。关键词:电动汽车;传动系;变速箱;匹配AbstractWithoilresourcesdwindlingandenvironmentalimprovement,thedevelopmentofelectricvehiclesisreceivingincreasingattention,inthepast,pureelectricvehicleforresearchmainlyconcentratedintheenergystoragesystem,electricdrivesystemsandcontrolresearchanddevelopmentstrategy.However,inthemotivepowerandothertechnicalbreakthroughsmadeeffectivebeforethepowertraincomponentsofthedesignparametersofthestudyistoimprovetheperformanceofelectricvehicles,oneoftheimportantmeans.Transmissionisimportantautomotivepowertraincomponents,achangeinawiderangeofsizeofvehiclespeedandtorqueofthemotorvehiclewheelsize.Thedesignofatwo-axisofthetransmissionblockandthetwolockringsynchronizershift,thelayoutoftheformofreducingthetransmissionofaxialsize,whileensuringthesameblockafewcases,toreducethenumberofgears,sothattransmissionstructurecompact.Thetransmissionofelectricvehiclesascomparedwithordinarytransmission,itsstructureisdifferent.Becauseoftherotarydrivemotorcircuitcanbecontrolledtoachievethetransformation,sonointernalcombustionengineforelectricvehiclesintheautomobiletransmissionandsetupreversereverseaxis,simplytheapplicationofinversiontoachievethereversingmotortraffic.Knownparametersofthedesignoftransmissionoftheblocktodeterminethetransmissionratio,thecentermoment,themodulusgear,pressureangle,toothwidthandotherparametersdeterminedbythecentralmomentoftheboxlength,plansandpartsassembly.Concludedthatthetransmissiongearsandtheshaftsizetomeetthedesignrequirements,thegearshaftandcheckingthestrengthtomeetthestrengthrequirementsofareasonablestructure.Atthesametime,thedesignofamatchingcalculationresultsshowthattheperformancerequirementstomeet.Keywords:electricvehicle;gearbox;powertrain;matchin目录第1章绪论 41.1电动汽车的简介 41.2电动汽车传动装置的特点 41.3电动汽车变速器的功用 42.2车辆加速时间的计算 5致谢 7附录1计算程序 8动力传动系统匹配程序 8齿轮校核程序 12齿轮参数计算程序 14附录2专业外文语翻译 39译文一:纽约时报 39第1章绪论1.1电动汽车的简介电动汽车是指以车载电源为动力,用电机驱动车轮行驶,符合道路交通、安全法规各项要求的车辆。电动汽车的优点是:它本身不排放污染大气的有害气体,即使按所耗电量换算为发电厂的排放,除硫和微粒外,其它污染物也显著减少,由于电厂大多建于远离人口密集的城市,对人类伤害较少,而且电厂是固定不动的,集中的排放,清除各种有害排放物较容易,也已有了相关技术。由于电力可以从多种一次能源获得,如煤、核能、水力、风力等,解除人们对石油资源日见枯竭的担心。电动汽车还可以充分利用晚间用电低谷时富余的电力充电,使发电设备日夜都能充分利用,大大提高其经济效益。有关研究表明,同样的原油经过粗炼,送至电厂发电,经充入电池,再由电池驱动汽车,其能量利用效率比经过精炼变为汽油,再经汽油机驱动汽车高,因此有利于节约能源和减少二氧化碳的排量,正是这些优点,使电动汽车的研究和应用成为汽车工业的一个“热点”。1.2电动汽车传动装置的特点电动汽车传动装置的作用是将电动机的驱动转矩传给汽车的驱动轴,当采用电动轮驱动时,传动装置的多数部件常常可以忽略。因为电动机可以带负载启动,所以电动汽车上无需传统内燃机汽车的离合器。因为驱动电机的旋向可以通过电路控制实现变换,所以电动汽车无需内燃机汽车变速器中的倒档。当采用电动机无级调速控制时,电动汽车可以忽略传统汽车的变速器。在采用电动轮驱动时,电动汽车也可以省略传统内燃机汽车传动系统的差速器。1.3电动汽车变速器的功用(1)改变传动比,满足不同行驶条件对牵引力的需要,使发动机尽量工作在有利的工况下,满足可能的行驶速度要求。在较大范围内改变汽车行驶速度的大小和汽车驱动轮上扭矩的大小。由于汽车行驶条件不同,要求汽车行驶速度和驱动扭矩能在很大范围内变化。例如,在高速路上车速应能达到100km;=3567rpm为主驱动电机的最高工作转速,rmin;=6000rpm为车轮半径;r=0.2724为主减速比;2.2车辆加速时间的计算(2-3)其中:加速行驶起始车速msystemsbySimulationtechniques[J].EVS18.Berlin.2001[17]RichadT.M.Smokers,ArjanJ.J.Dijkhuizen,RobG.Winkel.HybridVehiclesOverviewReport[J].2000[18]文孝霞,杜子学,栾延龙.汽车动力传动系统匹配研究[J]

.重庆交通大学学报

,2006[19]刘惟信.汽车设计[M].北京:清华大学出版社,1994[20]彭明涛.汽车带式变速器的发展现状[J].重庆:重庆工商大学学报(自然科学版),2003[21]蔡炳炎.机械式汽车变速器速比优化设计及扭转振动分析.武汉:武汉理工大学硕士学位论文[D].2005[22]朱辉.画法几何及工程制图[M].第5版.上海:上海科学技术出版社,2003[23]刘鸿文.材料力学[M].第4版.北京:高等教育出版社,2004年9月[24]蔡炳炎.机械式汽车变速器速比优化设计及扭转振动分析[J].武汉:武汉理工大学硕士学位论文.2005[25]汽车工程手册编辑委员会编.汽车工程手册[M]:基础篇.北京:人民交通出版社,2001致谢本文主要阐述了电动汽车两挡变速器的设计及传动系统的匹配设计。而作为大学生活的最后一个环节—毕业设计,经过近12周的紧张准备,也将接近尾声。在这次毕业设计中,我不但巩固了以前所学的知识,并从中学到了很多新的东西,尤其是《汽车设计》和《汽车理论》这两门课程。王天利老师严谨求实的敬业精神、一丝不苟的治学态度,以及无私的奉献精神,给我留下了深刻的印象,使我受益匪浅,是老师的指导点拨和热心帮助使我的毕业设计得以顺利完成。老师的言传身教将使我受益一生。大学学习生活中,汽车与交通工程学院各位老师在学业上给我的指导,尤其是各位老师一丝不苟的治学风范对我的影响很大;在毕业设计过程中,各位老师给予了大力的支持和帮助,并就设计中的部分问题和处理方法共同进行了有益的探讨,在此一并向他们致以诚挚的谢意!在此也对审阅和评议本毕业设计及答辩老师和教授致以崇高的敬意和诚挚的感谢!最后,对在大学期间关心与帮助过我的其他所有人表示感谢!附录1计算程序动力传动系统匹配程序Clearall;a=0.15;ma=845;g=9.8;cd=0.35;A=1.5;f=0.013;r=0.2724;ig1=3.0;ig2=1.842;I0=4.714;nmt=0.82;alpha=atan(a);nm=3567;nmax=6000;If=0.7;Iw=0.5;mb=4;%最高车速F1=(ma+mb)*f*g*cosa;F2=(ma+mb)*g*sina;F3=(cd*A*ua*ua)21.15;F4=d*(ma+mb)*polyder(ua)3.6;Ft=F1+F2+F3+F4;d=1+iw(m*r*r)+If*i*g*g*io*io*nt(m*r*r);ua=(0.377*r*nm)io%爬坡度F=Ft-F3;k1=1+f*f;Q=(ma+mb)*g*sqrt(k1);k=atan(f);b=FQ;c=asin(b)-k;i=tan(c)%加速时间k3=d*(ma+mb);k4=(ma+mb)*g*f;W=k3(Ft-k4-F3);T=trapz(W)3.6%续驶里程s=Ee=mb*wb[(ma+ma)*e0]轴的校核程序Temax=93.5*10^3;d1=33;d2=84;ao=20*pi180;an=20*pi180;bbo=25*pi180;bb7=20*pi180;i1=2.5;a1=71;a2=100;a3=121;a4=45;Po=2*Temaxd1Ro=2*Temax*tan(ao)d1Qo=2*Temax*tan(ao)(d1*cos(bbo))Pn=2*Temax*i1d2Rn=2*Temax*i1*tan(ao)d2Qn=0;Xg=Pn*a1a2Yg=Rn*a1a2Zg=QnG=sqrt(Xg^2+Yg^2)Xc=Pn-XgYc=Rn-YgC=sqrt(Xc^2+Yc^2)Xf=(Pn*a3-Po*a4)a4Zf=Qn-QoF=sqrt(Xf^2+Yf^2)Xe=Po+Xf-PnYe=Ro+Rn-YfE=sqrt(Xe^2+Ye^2)Zb=QoX=sqrt(Xb^2+Yb^2)Xa=Xb+Xc-PoYa=Yb-Ro-YcA=sqrt(Xa^2+Ya^2)z1=12;z2=29;d=45;Mc=Pn*a3;Ms=Rn*a3;Tn=Temaxz1*z2M=sqrt(Mc^2+Ms^2+Tn^2);bbbb=32*M(pi*d^3)%δT=372800;D=24;Wt=pi*d^316;t=16*T(pi*D^3);bbbbt=sqrt(bbbb^2+t^2);I=pi*d^464;fc=Rn*a3^2*(a3-a3)^2(3*210000*I*a3)fs=Pn*a3^2*(a3-a1)^2(3*210000*I*a3)bbbbb=Rn*a1*(a3-a1)*(a1-(a3-a1))(3*210000*I*a3);f=sqrt(fc^2+fs^2)齿轮校核程序z1=11;z2=28;z3=16;z4=16;y1=0.2;y2=0.18;y3=0.14;y4=0.14;m1=3;m3=2.5;z=[z1z4];zw=[z2z3];kc=[88];kcw=[88];y=[y1y4];yw=[y2y3];mn=[m3];t1=93.5*10^3;t2=t1z1*z2;t4=t2;t3=t4z4*z3;Tg=[t1t4];Tgw=[t2t3];k1=1.65;%kδkf1=1.1;%主动齿轮kf2=0.9;%从动齿轮km=2.0;%kεaaaa=[251520];%β[β1β3];bb=aaaa*pi180;w=2.*Tg.*cos(bb)*k1.(pi.*mn.^3.*z.*kc*km.*y)%δw(14)ww=2.*Tgw.*cos(bb)*k1.(pi.*mn.^3.*zw.*kcw*km.*yw)%δw(23)E=2.058*10^5;a=20*pi180;%αaw=30*pi180;dz=mn.*z;dzw=m.*z;db=mn.*zw;dbw=m.*zxw;rz=0.5.*dz;rzw=0.5.*dzw;rb=0.5.*db;rbw=0.5.*dbw;b=mn.*kc;bw=m.*kcx;wj=0.418.*sqrt(2.*Tg2*E.*(cos(bb).^2.(rz*sin(a))+cos(bb).^2.(rb*sin(a))).(cos(a).*cos(bb).*dz.*b))%δj(1,2,3,4,)齿轮参数计算程序z1=11;z2=28;z3=16;z4=16zn=[z1z2z3z4];f0=1.0;%标准齿齿顶高系数Yn=[0.10.10.4];%4个齿mn=[2.52.5];m=[33];cn=0.25.*mn;c=0.25.*m;an=30*pi180;%αna=20*pi180;%αaaaa=[25252020];b=aaaa*pi180;=(f0+Yn).*mn;=(f0+cn-Yn).*mn;=(pi2+2.*Yn*tan(an)).*mn;%齿厚s=(pi2+2.*Y*tan(a)).*m;%齿厚en=(pi2-2.*Yn*tan(an)).*mn;%齿槽宽e=(pi2-2.*Y*tan(a)).*m;%齿槽宽dn=mn.*zn.cos(b);d=m.*z;dan=dn+2.*;da=d+2.*=dn-2.*;df=d-2.*=dn.3%为图上尺寸r=d.3%为图上尺寸ran=dan.3%为图上尺寸ra=da.3%为图上尺寸rfn=dfn.3%为图上尺寸rf=df.3%为图上尺寸kc=[8888];b=mn.*kc;%齿宽b1=b.1.5bw=m.*kcw;bw1=bw.1.5%齿宽 附录2专业外文语翻译译文一:纽约时报ChinaViestoBeWorld’sLeaderinElectricCarsByKEITHBRADSHERPublished:April1,2009TIANJIN,China—Chineseleadersaimedatturningthecountryintooneoftheleadingproducersofthreeyears,andmakingittheworldleaderinelectriccarsandbusesafterthat.SkiptonextparagraphChineseleadersaimedatturningthecountryintooneoftheleadingproducersofthreeyears.AttheTianjin-QingyuanElectricVehicleCompany,aworkerassemblesablockofbatterypacksThegoal,whichradiatesfromtheverytopoftheChinesegovernment,suggeststhatDetroit’sBigThree,alreadystrugglingtostayalive,willfaceevenstifferforeigncompetitiononthenextfieldofautomotivetechnologythantheydotoday.“Chinaiswellpositionedtoleadinthis,”saidDavidTulauskas,directorofChinagovernmentpolicyatGeneralMotors.Tosomeextent,Chinaismakingavirtueofaliability.ItisbehindtheUnitedStates,Japanandothercountrieswhenitcomestomakinggas-poweredvehicles,butbyskippingthecurrenttechnology,Chinathenext.Japanisthemarketleaderinonbothelectricityandgasoline,withcarsliketheToyotaPriusandHondaInsight.TheUnitedStatesalaggardinalternativevehicles.G.M.’splug-insalenextyear,andwillbeassembledinMichiganusingrechargeablebatteriesimportedfromLGinSouthKorea.China’sintention,inadditiontocreatingaworld-leadingindustrythatwillproducejobsandexports,istoreduceurbanpollutionanddecreaseitsdependenceonoil,whichcomesfromtheMideastandtravelsoversearoutescontrolledbytheUnitedStatesNavy.Butelectricvehiclesmaydolittletoclearthecountry’ssmog-darkenedskyorcurbitsrapidlyrisingemissionsofglobalwarminggases.Chinagetsthree-fourthsofitselectricityfromcoal,whichproducesmoresootandmoregreenhousegasesthanotherfuels.AreportbyMcKinsey&Companylastautumnestimatedthatreplacingagasoline-poweredcarwithasimilar-sizeelectriccarinChinawouldreducegreenhouseemissionsbyonly19percent.Itwouldreduceurbanpollution,locatedoutsidecities.Beyondmanufacturing,subsidiesofupto$8,800arebeingofferedtotaxifleetsandlocalgovernmentagenciesin13ChinesecitiesforeachorderedtosetupelectriccarchargingstationsinBeijing,ShanghaiandTianjin.Governmentresearchsubsidiesforelectriccardesignsareincreasingrapidly.Andaninteragencypanelisplanningtaxcreditsforconsumerswhobuyalternativeenergyvehicles.aconsultingfirmthatdoesforecastsforautomakers,predictsthatJapanandSouthKoreatogetherwillbeproducing1.1millionandNorthAmericawillbeTheUnitedStatesDepartmentofEnergy$25billionprogramtodevelopelectric-poweredcarsandimprovebatterytechnology,andwillreceiveanother$2billionforbatterydevelopmentaspartoftheeconomicstimulusprogramenactedbyCongress.PremierWenJiabaoGang,aShanghai-bornformerAudiautoengineerinGermanywholaterbecamethechiefscientistfortheChinesegovernment’sresearchpanelonelectricvehicles.Mr.WanisthefirstministerinatleastthreedecadeswhoisnotamemberoftheCommunistParty.AndPremierWenconnectiontotheelectriccarindustry.HewasbornandgrewupTianjin,thelongtimecapitalofChina’sbatteryindustry,70milessoutheastofBeijing.TianjinthesixyearssinceMr.Wenbecamepremier.Itnowservice(toBeijing),anewAirbusfactoryandanimmaculatenewairport.Tianjin-QingyuanElectricVehicleCompany.ElectriccarsChina.Intercitydrivingisrare.Commutesarefairlyshortandfrequentlyatlowspeedsbecauseoftrafficjams.Sothelimitationsofall-electriccars—thelatestmodelsinChinacharges—arelessofaproblem.First-timecarbuyersalsomakeupfour-fifthsoftheChinesemarket,andthesebuyersaccustomedtothegreaterpowerandrangeofgasoline-poweredcars.ButtheelectriccarindustryfacesseveralobstaclesChineseliveinapartments,andcannotinstallrechargingdevicesindriveways,somorepublicchargingcentersneedtobesetup.Rechargeablelithium-ionbatteriesalsoinChina.Counterfeitlithium-ionbatteriesincellphonesoccasionallyexplode,causinginjuries.AndSonybatteriesinlaptopsin2006and2008aftersomeoverheatedandcaughtfireorexploded.Thesesafetyproblemsassociatedwithlithium-ioncobaltbatteries,phosphatebatteriesnowbeingadaptedtoautomotiveuse.Thetougherchallengeisthatalllithium-ionbatteriesareexpensive,whethermadewithcobaltorphosphate.ThatwillbeaandputontheOlympics:immenseamountsofenergy,moneyandpeople.BYDequalnumberofbatteryengineers,mostofthemlivingatitsShenzheninaclusterof15yellowapartmentbuildings,each18storieslessthan$600amonth,includingbenefits.WhenTianjin-Qingyuanputsitsentirelybattery-poweredSaibaomidsizesedanonsalethisautumn,thebodywillcomefromasedanthatnormallysellsfor$14,600whenequippedwithagasolineengine.Buttheengineandgastankwillbereplacedwitha$14,000batterypackandelectricmotor,saidWuZhixin,thecompany’sgeneralmanager.Thatmeanstheretailpricewillnearlydouble,toalmost$30,000.Evenifthegovernmentawardsthemaximumsubsidyof$8,800tobuyers,thatisacoulddrivedownthecostofthebatterypackandelectricmotorby30or40percent,stillleavingelectriccarsmoreexpensivethangasoline-poweredones,Mr.Wusaid.ButMr.WuinterviewatThursdaytotakeacallonofferfromthecaller,and,FaultCategoryformat,thetwofaultlinestogetherdefineoneoffourfaultcategories.Table4describesthefourfaultcategories,showsthestateofthetwooutputsforeachcategory,andliststhefaultsthatmightbepresentwheneachofthefourfaultcategorysignalsistransmitted.MAINCONTINTRThemaincontactordriverinterlockparameterallowsthemanufacturertodefineadualswitchrequirementtooperatethevehicle.Whenthisparameterissetto“On,”thecontrollerrequiresthatboththeKSIinput(Pin1)andtheinterlockinput(Pin2)bepulledcontactor.Themaincontactorwillopenaftertheinterlockswitchisopenedandthesequencingandmainopendelaysexpire.Ifthisparameterissetto“Off,”onlytheKSIinputisrequiredforthemaincontactortobeengaged.MAINOPENDLYThemaincontactordropoutdelayparameterisapplicableonlyifthemaincontactordriverinterlockparametersetto“On.”Thedropoutdelayparametercanthenbesettoallowthemaincontactortoremainclosedforaperiodoftimeaftertheinterlockswitchisopened.Thedelaytimeisprogram-mablefromzeroto40seconds,in1secondintervals.Thedelayisusefulforpreventingunnecessarycyclingofthemaincontactorandformaintainingpowertoauxiliaryfunctions,suchasasteeringpumpmotor,thatmaybeusedforashorttimeafterthebrakeappliedortheoperatorupfromtheseat.44页MAINCHECKThemaincoilopencheckparameterdefineswhetherthecontrollerperformsmissingcoilcheckstoensurethatthemaincontactorthisparameterissetto“On,”thecontrollersensesthevoltageatthemaindriverinput(Pin17)toconfirmthatthemaincontactorcoilisproperlyconnected,andalsoteststhatthemaincontactorandissueafault.Neitherofthesetestsisperformedifthemaincheckparameterissetto“Off.”WELDCHECKThemaincontactorweldcheckparameterdefineswhetherthecontrollerteststhemaincontactortoensurethatitisnotweldedclosed.Iftheweldcheckparameterissetto“On,”thischeckisperformedwhenthekeyswitchisfirstengagedandtheneachtimethemaincontactoriscommandedtoopen.Thischeckisnotperformediftheparameterissetto“Off.”AUXDELAYTheauxiliarydriverdropoutdelayparametercanbesettoallowtheauxiliarydrivertoremainactiveforaperiodoftimeaftertheinterlockswitchisopened.Thedelaytimeisprogrammablefrom0to10seconds,in0.1secondintervals.NOTE:Theauxiliarydriverdropoutdelayparameterisapplicableonlyiftheaccessorydriverenablespecified“On.”Theaccessorydriverenableisafactory-setparameter,andisdescribedinSection4.AUXCHECKTheauxiliarycoilopencheckparameterdefineswhetherthecontrollerperformsmissingcoilchecksontheauxiliarydriveroutput.Whenthisparameterissetto“On,”thecontrollersensesthevoltageattheauxiliarydriveroutput(Pin18)toconfirmthattheauxiliarycontactorcoilisproperlyconnected.Ifthecriteriaforthistestarenotmet,thecontrollerwillinhibitoperationandissueafault.Thistestisnotperformediftheauxcheckparameterissetto“Off.”NOTE:Theauxcheckparameterisapplicableonlyiftheaccessorydriverenablespecified“On.”Theaccessorydriverenableisafactory-setparameter,andisdescribedinSection4.45页REVDRVRCHECKThereversesignalopencheckparameterdefineswhetherthecontrollerper-formsmissingloadchecksonthereversesignaldriveroutput.Whenthisparameterissetto“On,”thecontrollersensesthevoltageattherefiversesignaldriveroutput(Pin19)toconfirmthatthereversesignaldriverloadisproperlyconnected.Ifthecriteriaforthistestarenotmet,thecontrollerwillinhibitoperationandissueafault.Thistestisnotperformedifthereversesignalopencheckparameterissetto“Off.”NOTE:Thereversesignalopencheckparameterisapplicableonlyiftheaccessorydriverenablespecified“On.”Theaccessorydriverenableisafactory-setparameter,andisdescribedinSection4.EMBRAKEDELAYTheelectromagneticbrakedelayparameterisapplicableonlyiftheaccessorydriverenablespecified“On.”Theaccessorydriverenableisafactory-setparameter,andisdescribedinSection4.Theelectromagneticbrakedelayparametercanbesettodelayengagingtheelectromagneticbrakeforaspecifiedperiodoftimeafterthecontrollersensesthatbrakingcompletedandthevehicle0.1secondintervals.EMBRAKECHECKTheelectromagneticbrakeopencheckparameterdefineswhetherthecontrollerperformsmissingcoilchecksontheelectromagneticbrakedriveroutput.Whenthisparameterissetto“On,”thecontrollersensesthevoltageattheelectromagneticbrakedriveroutput(Pin20)toconfirmthattheelectromagneticbrakecoilisproperlyconnected.Ifthecriteriaforthistestarenotmet,thecontrollerwillinhibitoperationandissueafault.Thistestisnotperformediftheelectromagneticbrakeopencheckparameterissetto“Off.”NOTE:Theelectromagneticbrakeopencheckparameterisapplicableonlyiftheaccessorydriverenablespecfied“On.”Theaccessorydriverenableisafactory-setparameter,andisdescribedinSection4.46页CONTHOLDINGThecontactor,auxiliary,reverse,andelectromagneticbrakedrivers.Thisparameterisadjustablefrom20%to100%ofthebatteryvoltage,in2%increments.ItallowstheOEMtoreducetheaverageappliedvoltagesothatacontactorcoilorotherloadthatisnotratedforthefullbatteryvoltagecanbeused.Forexample,contactorcoilsratedfor12Vcouldbeusedwitha36Vsystemifthecontactorbesetlowerthantheratedcontactorcoilvoltage,aslongasitissetconditionsthevehiclewillbesubjectedto.Lowsettingsminimizethecurrentrequiredtopowerthecoil,therebyreducingcoileachdrivermustallowoperationatthesetaddition,theloadsoneachdrivermustbecompatiblewithaPWMsignal(iftheparameterissettoavaluelessthan100%),astheoutputispulsewidthmodulated.CONTPULLINThecontactorpull-involtageparametersetsthepeakvoltageappliedtotheloadsconnectedtothemain,auxiliary,reverseandelectromagneticbrakedrivers.Typicallytheseloadsarecontactorcoils.Thepull-inparameterallowsathedriverfirstturnson,toensurecontactorclosure.After0.1second,thedrivervoltagedropstothevaluespecifiedbythecontactor2%increments.VOLTAGEThebatteryvoltageparametersetstheovervoltageandundervoltageprotectionthresholdsfortheelectronicsystem.Thisparameterdetermineswhenregenshouldbecutbacktopreventdamagetobatteriesandotherelectricalsystemcomponentsduetoovervoltage.Similarly,theundervoltagethresholdprotectssystemsfromoperatingatvoltagesbelowtheirdesignthresholds.Thiswillensureproperoperationofallelectronicswheneverthevehicleisdriven.Thebatterymetersvoltageparametercanbesetfrom2to7,andshouldalwaysbesettothesystem’snominalbatterypackvoltage:译后43页在故障分类的格式中,这两个断层线共同确定的四个故障类别。表格4描述就是4个类别的故障,表明该国每一类的两个产出,并列出了当四个类别故障信号传输时,可能会出现的故障。主要控制中断主接触器驱动联锁参数允许制造商定义一个双开关要求操作汽车。当此参数设置为“开”时,控制器要求KSI输入(引脚1)和联锁输入(引脚2)两种输入,撤出高压区(至B+)之前,控制器将从事主要接触工作。主要接触后会打开联锁开关和主要开放延误测试如果这个参数设定为“关”,只有KSI参与输入所需的主要接触。主开放延时主要接触延迟参数只适用于主接触器驱动联锁参数设定为“开”。联锁开关打开后,延迟参数可以设置主要接触保持关闭一段时间。延迟时间可从零到40秒编程,时间间隔为1秒钟。延迟也是有益的,从防止不必要的循环的主要联系人和维护辅助功能来看,如转向助力泵电机,在刹车系统已启动或驾驶者已离开座位之后在很短的时间起作用。44页主要检查主要线圈检查参数限定是否控制器执行丢失线圈检查,以确保主要的接触已正确关闭。当这个参数设定为“开”,该控制器感应电压的主要动力输入(引脚17),以确认主要接触线圈是正确连接,并测试,每次都这样做。如果标准或者这些测试不符合要求,控制器将抑制运作,并发出错误提示.如果主要参数设置为“关闭”所有的检测系统将不工作。焊缝检查主要接触焊接检查参数限定是否控制器试验的主要接触人,以确保不是关闭焊接的焊缝检查。如果参数设置为“开”,进行检查,但关键开关首先是参与,并且每次主要控制器的命令是开。如果参数设置为“关闭”,检查将不能进行。延时辅助联锁开关打开后,辅助驱动延迟参数可以设置为允许辅助驱动系统保持活跃一段时间。延迟时间可从0到10秒进行编程,时间间隔是0.1秒。注意:辅助驱动延迟参数只适用于配件驱动已经定义为“开”,辅助驱动能够设置参数,更详细的描述在第4节。辅助检查系统辅助线圈检查参数限定是否控制器执行丢失线圈检查辅助操作系统。当这个参数设定为“开”,控制器的感应电压由辅助驱动器输出(引脚18),以确认辅助触头线圈是正确连接的。如果这个测试标准没有得到满足,该控制器将抑制运行,并发出错误提示。如果辅助检查参数设置为“关闭”,则没有进行测试。注意:辅助检查参数只适用于驱动配件使已经指定“开”,辅助驱动能够设置参数,更详细的描述在第4节。45页混响DRVR检查相反的信号参数公开检查是否控制器丢失负荷检查反向信号驱动输出。当这个参数设定为“开”,感应控制器的电压由信号驱动器输出(引脚19),以确认该反向信号驱动程序加载连接正确。如果这种测试不符合标准要求,控制器将抑制运行,并发出错误提示。如果没有相反信号,打开检查参数设置为“关闭”这将停止进行测试。注意:打开检查反向信号参数只适用于配件驱动已经指定“开”,辅助驱动能够设置参数,更详细的描述在第4节。电磁制动延迟电磁制动延迟参数只适用于配件驱动使已经指定为“开”,辅助驱动能够设置参数,更详细的描述在第4节。电磁制

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