fujif9000diag命令.doc

fuji f9000 diag 命令命令的描述或解释，命令的拼写方法和格式，命令的组合运用和配合，命令里信息的解读等一、 使用DIAG的一些注意事项l 超级终端的设置。相信已不成问题l 养成良好习惯，每次去拜访客户都打开DIAG看看相关的设备信息，且使用捕捉模式记录下来。 捕捉的设置方法：在标题行有一发送，其下拉菜单有捕捉信息，在桌面上存成一个TXT文本文件。 为方便使用捕捉信息，请用MODE 0模式（好处是可以滚屏显示信息） 在MODE 0模式下，如果看不到当前命令，可以按两下TAB键的方式，弹出当前命令。l 如果记不住命令的意义和使用格式，可以？的方式来显示，如 ？ Beam_col 如果找不到命令所在目录，可以用find命令来查找l 用.或者q可以退出到上一级目录l 用上箭头可以重显示上一次用过的命令，方便重复操作（但对个别机器，因WINDOWS里超级终端版本的原因，可能无效）l 有所诊断命令包括密码都用小写字符才有效（以下命令行用大写旨在利于大家识别，避免看错），只有个别的命令后面的信息输入可以用大写，如SERVICEACTUATORmove V1 ON(或OFF)l 在正常情况下，诊断命令里也会显示一些BUG，如下： Beam_co_reqd_LD1* ERROR: xxxx, beam_co_reqd - RETRY - LD1 check_beam_align_pos() FILE:irq_handlers.c LINE:129 (ERROR)* ERROR: 40004, * No Isr for expose completed - level 3!二、 在超级终端里观察启动时的状态信息-Sram Data Bus Test : PASSED-Sram Address Test : PASSED-Sram Constant Data Test : PASSED-Interrupts Test : PASSED-Spurious Interrupts Test : PASSED stdio opened successfully - booting systemsingle dispShadow palette = 0 8 4 a 2 6 c 1 d 7 3 b 5 9 e f FUJIFILM SUMO SSB Boot 1.08.Waiting for slave node responses.SOMB : Boot 1.08.STB : Boot 1.08.FHMB1 : Boot 1.08.FHMB2 : Boot 1.08.SSB : Application, V4.26.AHFHMB1 : Application, V4.26.AHFHMB2 : Application, V4.26.AHSTB : Application, V4.26.AHSOMB : Application, V4.26.AHApplication boot, ctrl-C to abortTimeoutStarting application.stdio opened successfully - booting systemStarting the MMI.GUI Started.Starting the environment monitor.Waiting for slave nodes to readystartup script loaded successfully !About to run script startup (if present).Enter Control-C to abort.No Control-C detected. mainSOMB has bootedSTB has bootedFHMB1 has bootedFHMB2 has bootedRequesting FHMB1 to boot Application CodeRequesting FHMB2 to boot Application CodeRequesting STB to boot Application CodeRequesting SOMB to boot Application CodePress Ctrl-C to abort the application autoboot.SOMB is running ApplicationSTB is running ApplicationFHMB2 is running ApplicationFHMB1 is running Applicationoptics_available_beams is 7TIME:2847, Fri Jan 26 15:33:42 2007FILE:read_voltages.c LINE:204 (TEST)- EXECUTING 1006, power supply testTIME:2864, Fri Jan 26 15:33:42 2007FILE:read_voltages.c LINE:243 (TESTEND)- PASSED TEST: 1006, power supply testTIME:2869, Fri Jan 26 15:33:42 2007FILE:val_nvram_test.c LINE:92 (TEST)- EXECUTING 1004, nvram integrity testTIME:2879, Fri Jan 26 15:33:42 2007FILE:val_nvram_test.c LINE:96 (TESTEND)- PASSED TEST: 1004, nvram integrity testTIME:2891, Fri Jan 26 15:33:42 2007FILE:crc_tests.c LINE:103 (TEST)- EXECUTING 1027, check disks mountable+ installing scsi driver, unit no 0+ calling _CR_chColdStart+ installing scsi driver, unit no 1+ calling _CR_chColdStart dfs initialised OKodd file sys mountedeven file sys mountedgeneral file sys mountedTIME:3038, Fri Jan 26 15:33:44 2007FILE:crc_tests.c LINE:120 (TESTEND)- PASSED TEST: 1027, check disks mountableTIME:3611, Fri Jan 26 15:33:50 2007FILE:real_time_clock_test.c LINE:44 (TEST)- EXECUTING 1026, real time clock testTIME:3615, Fri Jan 26 15:33:50 2007FILE:real_time_clock_test.c LINE:48 (TESTEND)- PASSED TEST: 1026, real time clock testStart ApplicationsMapping all PCI devices.Starting Scsi log std.Starting media processor controller.Calculating aod tables . 4 channel aodd detectedBooting 1040 device.Starting the SCSI task.Restoring/Initialising cassette database.Starting media management.Initialising the image manager.restmake_and_load_circling_tables() - res = 96000 make_and_load_circling_tables() - res = 96000 make_and_load_circling_tables() - res = 96000 make_and_load_circling_tables() - res = 96000 optics_available_beams is 7TIME:11382, Fri Jan 26 15:35:07 2007FILE:std_Expose_Initialise.c LINE:189 (LOG)Exposer Initialisation complete !l 第一个CTRL+C（下载FIRMWARE前，需要停止FIRMWARE的启动）l 第二个CTRL+C（在启动报错的情况下，可以用此方法跳过APPLICATION的启动，直接进入DIAG检测机器）FIRMWARE版本不一致的情况。做过registry就可以了，一般不必升级怎么启动过程信息看出设备所设置使用的激光数目。三、LOG目录下的命令l Save_nvram在哪情况下需要用这个命令？调校过照排机相关参数的情况下，需要在HDD里做个备份。l Restore_nvraml Disp_nvram可以显示NVRAM参数，有时这个参数崩溃了，显示会死机。在此命令前如使用more off可以使NVRAM参数显示连续不会每显一屏就暂停。把光前显示的NVRAM与出厂软盘里原厂的参数比较，可能发现一些问题。 云南日报维修时机器开机报140错，就是与NVRAM参数不良有关，从HDD恢复备份NVRAM参数修好。 上海某报社NVRAM崩溃了（启动时报NVRAM错，并报823错，其实相关电机和SENSOR经检测都没有问题），许力夫不得不初始化NVRAM后，再按出厂参数一条条输入来修复。l spin_clean_level180与120错与clean level有关如，下面云南日报报错信息TIME:499693, Fri Jan 26 12:34:30 2007FILE:spinner_test.c LINE:499 (LOG)Starting Spinner Contamination Check.TIME:508379, Fri Jan 26 12:35:57 2007FILE:std_Spinner_Contamination_Check.c LINE:653 (ERROR)* ERROR: xxxx, Spinner contamination level is 100.0 %TIME:508409, Fri Jan 26 12:35:57 2007FILE:spinner_test.c LINE:329 (LOG)MIRROR NEEDS CLEANING!TIME:508413, Fri Jan 26 12:35:57 2007FILE:spinner_test.c LINE:510 (LOG)Spinner Contamination Check complete.TIME:539705, Fri Jan 26 12:41:08 2007FILE:icon.c LINE:1587 (LOG)Error reported: 0180TIME:539711, Fri Jan 26 12:41:08 2007FILE:icon.c LINE:1592 (LOG)OPTICS_SPIINER_MIRROR_CONTAMINATED_LEVEL_2The Spinner mirror has been found to be 30% contaminated with respect to the clean reference level.The Recorder will still operate but the spinner mirror should be cleaned at the next service call 首先，怀疑光路是不是真的脏了？可以通过命令来判别opticslaserlaserread_pow 2 96 Laser_id = 2 Resolution = 96 POD = 202.7 uW LPD = 46.4 uW FPD = 43.8 uW从LPD与FPD激光功率没有很大变化，可以得出结论：SPINNER镜面并没有脏，所以这个结果不对。那么，需要看看SPINN CLEAN LEVEL数值了。diaglogUtilsnvramnvramlcpd_params power_control punch_scan_margin set_laser_no cage_creep leak_pie set_punch bearing_hold pfa_disklog rd_centre_posn nd_correction contam_chk_interval wr_centre_posn spin_clean_level 914_film_set rd_image_offset auto_rewind_time scsi_log wr_image_offset punch_bar_width nvramspin_clean_levelSpinner clean level = 0nvram.Utils.diagtestsysdiagspinSpinnerspin_test contamination reset_cont_lvl locate_FPD chart_FPD_resp Spinnerreset_cont_lvlSpinner.sysdiag.diaglogUtilsnvramnvramspin_clean_levelSpinner clean level = 389nvram.Utils.diagtestsysdiagspinSpinnercontaminationTIME:577781, Fri Jan 26 12:47:26 2007FILE:spinner_test.c LINE:304 (TEST)- EXECUTING 1030, read FPD testTIME:585297, Fri Jan 26 12:48:41 2007FILE:spinner_test.c LINE:338 (TESTEND)- PASSED TEST: 1030, read FPD testSpinnerhr二、 SERVICE目录下的命令：1. OPTICSLASER目录下l read_power 读取在POD和LPD及FPD处的光强，在POD处要得到195uw以上的数值，否则光路有问题。LPD和FPD处的经验值会在30 uw -60 uw间，如果低于30uw，可能在胶片上得不到合适的密度。如果高于35uw则必定在胶片上可以达到3.8以上密度，否则胶片或药水有问题。 这让我想起曾有一家客户的F9000输出胶片上密度过低，只有3.0左右，达不到使用要求。而FPD可以达到40uw的光强，用户声称换过新的爱比西药水，但没有改善。但根据对设备的了解，一再坚持要求客户把过期的爱比西药水换为KODAK药水，问题才得以解决。 以前有同志会把它错敲成read_pow 96 1则机器会参数无效而默认成对LD2和96分辨率测量结果如下：laserread_powers 96 2Non valid value entered for laser_id. Using LD2 !Non valid value entered for resolution Using 96 res!Unknown res in convert_res_monitor_to_rip: 2 Laser_id = 2 Resolution = 2 Press Cntrl c to exit laser warmup time = 200 msecs POD = 203.8 uW LPD = 56.0 uW FPD = 35.7 uW Done laserread_powers 96 3Non valid value entered for laser_id. Using LD2 !Non valid value entered for resolution Using 96 res!Unknown res in convert_res_monitor_to_rip: 3 Laser_id = 2 Resolution = 3 Press Cntrl c to exit POD = 204.2 uW LPD = 56.0 uW FPD = 35.3 uW 如果用READ_POW在POD处只有148代表什么？没激光或激光太弱，只能检测到150uw以上的数值。 如开机就进入DIAG做READ_POW的情况下，只在POD得到148，是不是说明AODD或AOD或LD或相关同轴电缆中有东西坏了？有可能，但是应该在做过flin_pow和beam_co之后才能得出推断。有的机器开机后不做这两步，就有可能在POD得不到正确数值，在发排前会自动做flin_pow和beam_co后，再用read_pow数据就正常了。所以不要武断确定以上三个备件有损坏，要注意命令之间相互关系。 如果象上面最后一条，FPD功率低于LPD较多（20uw）说明什么？而如果LPD功率低于FPD较多，又说明什么？由此，可以知道，用这个命令检测SPINNER是不是脏了，是很有效的。LD1，LD2光束受SPINNER镜头脏的影响程度可能不一样 正确格式如下：laserread_pow 2 96 Laser_id = 2 Resolution = 96 POD = 202.7 uW LPD = 46.4 uW FPD = 43.8 uWl Lcpd_par 可以用这个命令来查看激光性能，如果达到d7（最大值）则LD很危险了 ，但也可能因光路脏造成的。laserlcpd_params 2Setup for LD2Not Changing valuesld2 ivcga (hex) C0x8eld2 bias (hex) C0xa2ld2 scan drive (hex) C0x90ld2 1.9mW drive (hex) C0x6bld2 3.8mW drive (hex) C0xd7focus nominal pos (dec) C900ND clear posn (dec) C170ND 2DPOS (dec) C65 即做BEAM_CO时对应的ND FILTER的位置ND Max Trans (dec) C170 最大光强对应ND位置的数值ND Min Trans (dec) C40 最小光强对应ND位置的数值更换激光器时，要在第一次启动用第二个CTRL+C，进入DIAG再重设置相应的前三行参数。Ivcge是gain值；bias就是bias值。Scan drive手动输入6b，在成功做过beam_co后，这个值会改变，对于老机器，可能高于6b的一个值，对于较新的机器，这个值可能低于6b此外，LD2的scan drive相应要比LD1和LD3数值大l Lenable和Ldisable可以用lenable这个命令打开LD，来对比观察激光管是否工作正常，当然最好配合使用光功率计来测量激光功率格式 ：lenable 2 drive (或者bias)Drive对应的是最大光强，bias正相反l Set_laser_no 设置工作的激光数目，但只有在重启动后才生效2. OPTICSAOD目录下的命令l Flin_powu 意义：频率线性化和功率补偿，如果这个检测不能通过，beam_co肯定会被影响不能通过u 失败后会报1015错。当然有时是功率补偿出问题，有时是频率线性化出问题。可以打开edbg 8来观察l Beam_cou 意义：找圆心。对于LD2以外的激光如LD1或LD3，在相应AODD驱动的AOD的作用下，使光束发生偏转，使其移动到LD2在POD上的位置来作为圆周运动的圆心，这与OPTICS_MMI命令里输出测试片里的coincidence setting（对应调整final value里AOD0或1的offset参数）都是对圆心的设定，只是精度不同，后者是更精确的校准，是由人为读数输入的，经过的光路更长，前者是机器自动检测。u 如果这两个检测不能通过，则是致命错误，会发生165错，也会抽白线（丢激光），密度下降等现象。也可能丢当前文件。看下例AODDbeam_co beam co check power tol = 5 beam co check pos tolerance = 2.000000 beam co power tol = 4 beam co pos tolerance = 1.600000 laser warmup time = 200 msecs Power = 226.845809 laser warmup time = 200 msecs Power = 225.164762 laser warmup time = 200 msecs Power = 224.031329 laser warmup time = 200 msecs Power = 222.394855 laser warmup time = 200 msecs Power = 221.140437 laser warmup time = 200 msecs Power = 219.682257 laser warmup time = 200 msecs Power = 218.217708 laser warmup time = 200 msecs Power = 216.861409 laser warmup time = 200 msecs Power = 215.492375 laser warmup time = 200 msecs Power = 214.046929 laser warmup time = 200 msecs Power = 212.410456 laser warmup time = 200 msecs Power = 210.990480 laser warmup time = 200 msecs Power = 209.341272 laser warmup time = 200 msecs Power = 208.061384 laser warmup time = 200 msecs Power = 206.756025 laser warmup time = 200 msecs Power = 205.221433 laser warmup time = 200 msecs Power = 203.941545 position x1y1 = 1590 position y1x2 = 3020 position x2y2 = 2742 position x1y2 = 1347 average power = 203.941545 X position = -158.486324 Y position = 230.162865 aod chan 0 starting fnom = 80.037598 aod chan 1 starting fnom = 79.956955 !Starting beam coincidence for laser 1 laser warmup time = 200 msecs Power = 213.028113 laser warmup time = 200 msecs Power = 212.143016 laser warmup time = 200 msecs Power = 211.143303 laser warmup time = 200 msecs Power = 210.277309 laser warmup time = 200 msecs Power = 209.245758 laser warmup time = 200 msecs Power = 208.379764 laser warmup time = 200 msecs Power = 207.246331 laser warmup time = 200 msecs Power = 206.450380 laser warmup time = 200 msecs Power = 205.476137 laser warmup time = 200 msecs Power = 204.546468 laser warmup time = 200 msecs Power = 203.629533 position x1y1 = 4063 position y1x2 = 3256 position x2y2 = 19 position x1y2 = 1312 average power = 203.629533 X position = 557.205510 Y position = 267.855468 Chk Beam align pos X diff = 715.691834 Y diff = 37.692602 Delta x = 715.691834 , Delta y = 37.692602 laser warmup time = 200 msecs Calculated new position iteration 0 position x1y1 = 4063 position y1x2 = 3264 position x2y2 = 19 position x1y2 = 1317。 average power = 203.712312 X position = 556.979089 Y position = 268.159813 Chk Beam align pos X diff = 717.122314 Y diff = 35.689862 LD1 NV_LD1_AOD0_FNOM value = 80.037598