XK3190D2英文版说明书.doc

Weighing Indicator XK3190-D2+ User Manual Content CHAPTER 1 INSTRUCTION .-2- CHAPTER 2 MAIN SPECIFICATION.- 3- CHAPTER 3 INSTALLATION.-5- 3.1 FRONT AND BACK VIEW OF INDICATOR .- 5- 3.2 CONNECTING LOAD CELL TO INDICATOR .- 5- 3.3 CONNECTING PRINTER TO INDICATOR .- 6- 3.4 CONNECT INDICATOR WITH SCOREBOARD .- 7- 3.5 SERIAL COMMUNICATION INTERFACE- 10- CHAPTER 4 OPERATION.-14- 4.1 POWER ON AND AUTO ZERO SETTING. -14- 4.2 MANUAL ZERO SETTING - 14- 4.3 TARE FUNCTION -14- 4.4 TIME AND DATE SETTING-14- 4.5 SAVING DATA RECORDS .-15- 4.6 PRINT FUNCTION SETTING-16- 4.7 DATA RECORDS DELETING -18- 4.8 DATA RECORDS CHECKING-19- 4.9 INPUTING TARE .- 23- CHAPTER 5 CALIBRATION .-24- CHAPTER 6 ERRORS MESSAGE -27- . CHAPTER 7 SERVICE AND MAINTENANCE -29- . Chapter 1 Introduction This device represents the perfect combination of the reliable hardware design with the software technology. Designed as a most excellent weighing instrument up to date, the device adopts the MCS-51 single-chip micro processing unit and accurate, speedy A/D conversion technology. It is convenient for this weighing indicator to be connected to the convertible resistance load cell as the electronic truck scales, electronic floor weighing scales and electromechanical scales, etc. The XK3190-D2+ can be widely applied in the field of business, industrial enterprise, storage dock and related weighing environments. 1.1 MAIN FEATURES OF XK3190-D2+ WEIGHING INDICATOR (1) High accuracy, speedy, low temperature drift and good stability. (2) Reliable and fine anti-interference performance. (3) Convenient to operate with complete panel calibration and parameters setup. (4) Multifunction and wide applications. 1.2 MAIN FUNCTIONS OF XK3190-D2+ WEIGHING INDICATOR (1) Wide range of signal input from -60mv to +60mv , 700,000 A/D inner counts and more than 50 Hz in A/D conversion speed. (2) Complete panel calibration and parameters setup. (3) Multi-point non-linear modification and compensated calibration performance. (4) Automatically identify whether the connecting wire of the load cell is correct. (5) To be coupled with variety of pin type printers. (6) Capable of printing all kinds of weighing records. (7) Capable of printing out daily report, series of statistical forms, total table as well as parameters for the weighing indicator and related ones for calibration code. (8) Complete saving, checking and deleting system for the data records, together with power-failure date protection. (9) Accurate clock, calendar and automatic leap year and month setting, all of which are not affected by power failure. (10) Capable of setting the range of zero track. (11) Capable of setting the range of zero setup and starting automatic zero setup (12) Taring, presetting and selecting tare according to truck number (13) Overall self-identification and lots of trouble-shooting information. (14) Serial communication interface (optional of continuity and command). (15) Scoreboard interface (capable of being connected to several scoreboards and distance up to 2000 meters) Chapter 2 Main Specification 1. MODEL: XK3190-D2+ 2. ACCURACY: III class, n=3000 3. ANALOG PART . Signal input range: 030mV . Max input single: 30mV . Conversion rate: up to 50times/sec. . A/D conversion division: 700,000 . Non-linearity: 10 d i.e.1.00 “b *”Lines preceded6 Press 1,5“b 15”i.e. 15 Press INPUT “HL *” Press 5,0“HL 50” 7 Press INPUT Printing control 00/25/50/75/99=return to zero/25% weighined/50% weighted/75% weighed/fully weighed.i.e.50 “odE *” Press 1“odE 1” 8 Press INPUT 0/1=without/with blanket-filling printer i.e.1 “dct *” Press 1“dct 1” Press INPUT 0/1=without/with discount percentage.i.e.19 END (2) The indicator saves and prints data simultaneously. Namely, while saving each full set of records, it will print them out in the meantime. (If the PRINT SET is enabled.) (3) If the printout is not successful due to some error(i.e. printer failure), you could press SUPPLY PRINT to print out the current records saved. (4) You could print out the total value of the set of records by pressing TOTAL PRINT after each weighing procedure session if necessary. (5) The following report forms could be printed out by pressing PRINT FORME key. i.Classified daily forms. (Statistical forms index on time, truck number or goods number, etc.) ii.Total form 1: The statistical form index on time. iii.Total form 2: The statistical form index on truck number. iv.Total form 3: The statistical form index on goods number. v.Total form 4: The statistical form for all truck numbers and memory tares saved in the indicator. vi.Printouts of all parameters setting and setup result. (setup code) The operation procedures are detailed in Table 4-3. Table 4-3 stepoperationdisplay note Press PRINT FORM “d *” Input the data“d08.25” 1 Press INPUT Select the date, month of daily form i.e.08/25 2Print begin to print 3d *.* The indicator will automatically display the next date with records prior to 08/25 after finishing this printing. . If you wish to print another daily form at this moment, you may follow step 1. Otherwise exit by pressing WEIGH. . The indicator will automatically return to weighing mode if there is no weighing record prior to 08/25. In step 1, when you input 00.01 as the data and press INPUT, it will print out total from 1. When you input 00.02 as the data and press INPUT, Total form 2 will be obtained. When you input 00.03 as the data and press INPUT, Total form 3 will be obtained. When you input 00.04 as the data and press INPUT, Total form 4 will be obtained. When you input 00.05 as the data, insert the calibration plug and press INPUT, the printouts of all parameters setting and setup code will be obtained. (6) If you save records by the method of saving twice (Empty-truck first or full-truck first), the indicator will only display “LOAD” during the first saving owing to the incomplete records. This state will last about 1.5 seconds to remind the operator and the records could not be printed out. However, the incomplete records can be printed out by pressing SUPPL PRINT key. The results printed out always are: (1) Empty serial no. (2) The gross/ net weight are 0. (3) The tare value is the current weight displayed. 4.7 DELETING DATA RECORDS (1) The following are the methods of deleting data records. Method 1: Delete all records including all truck numbers and goods numbers. Method 2: Delete some truck number, the corresponding memory tare and weighing records. Method 3: Delete the last weighing record saved. Method 4: Delete all the records of one day. Method 4: Delete all the weighing records corresponding to a truck number except the truck number and its memory tare. Method 6: Delete all the weighing records corresponding to a goods number. Method 7: Delete any weighing record in the memory. (2) While deleting records by any method, the indicator will displayfor the operator to confirm. If “SURE0”, press INPUT to confirm. On the contrary, press INPUT or WEIGH to exit. (3) Operation i.In the weighing mode, you can delete all records by pressing DELETE (Method 1) ii.In the weighing mode, you can delete a truck number, the corresponding memory tare and records by pressing TRUCK NO. key, inputting the truck number with digit keys and then pressing DELETE. (Method 2) iii.In the weighing mode, pressing F1 can delete the last record saved (Method 3) iv.Concerning method 4,5,6,7, please refer to CHECKING DATA RECORDS below. 4.8 CHECKING DATA RECORDS By pressing CHECK you can check all kinds of data in the memory OPERATION PRECEDURES: (1) Check the weighing records as per date.(Table 4-4) step operation display Note Press check 1 Press check In the weighing mode rEAd 1Select the demanded content and format rEAd1check certain days total record 2check certain truck numbers total record 3-check certain cargo numbers total record 4-check certain truck number d *.* Input the date d 08.25 2 Presscheck Select which days record you want to check e.g. 25th Aug Then display date 25th Aug s record in sequence no 001 Presscheck t-*.* Presscheck o * Presscheck hn * Presscheck A * Presscheck t * Presscheck n * 3 Presscheck First time Time（hour/minute） First record Truck number Cargo number Gross weight Tare Net weight (continue) step operation display Note no 002 Presscheck t-*.* Presscheck o * Presscheck hn * Presscheck A * Presscheck t * Presscheck n * 4 Presscheck Second Time Time（hour/minute） Second record Truck number Cargo number Gross weight Tare Net weight Presscheck End Finish Back to Weighing mode i.In step 2, all the weighing records of the day can be deleted by pressing DELETE key (Method 4) ii.In step 3 and the following steps, you may delete the set of weighing records being checked by pressing DELETE. (method 7) iii.In the checking mode, pressing CHECK is equivalent to pressing INPUT (2) Check the weighing records as pet truck number. (Table 4-5) step operation Display Note 1 Presscheck Press 2 In Weighting mode rEAd 1 rEAd 2 Select 2 means check the record according to the truck number Presschecko *Prepare to input the truck number to check2 Input the number o 12345e.g. ：12345 Then display all record of truck no. 12345 Presscheckno 001 Presscheckd-*.* Presscheckt-*.* Presscheckhn * PresscheckA * Presscheckt * 3 Presscheckn * First time Date (Month/Day） Time（Hour/Minute） Cargo number (First record) Gross weight Tare Net weight Presscheckno 002 Presscheckd-*.* Presscheckt-*.* Presscheckhn * 4 PresscheckA * Second time Date（Month/Day） Time（Hour/Minute） Cargo Number (Second record) Gross weight Presscheckt * Presscheckn * Tare Net weight End Finish i.In step 2, all the records of the truck number will be deleted except its memory tare by pressing DELETE. (Method 5). ii.In step 4 and the following steps, you can delete the set of weighing records being checked by pressing DELETE. (method 7) iii.In the checking mode, pressing CHECK is equivalent to pressing INPUT. (3) Check the weighing records as per goods number. (Table 4-6). step operation display Note 1 Presscheck Press 3 Press check In weighing mode rEAd 1 rEAd 3 Select 3 means to check the record according to 2 Input cargo no Presscheck hn * 23 Select the cargo no to check the record e.g.：23 Then display all records of Cargo number 23 3 Presscheck Presscheck Presscheck Presscheck Presscheck Presscheck Presscheck no 001 o * d-*.* t-*.* A * t * n * First time Truck number Date（month/day） Time (Hour/minute） First record Gross weight Tare Net weight 4 Press check Press check Press check Press check Press check Press check Press check no 002 o * d-*.* t-*.* A * t * n * Truck number Date（month/day） Time（hour/minute） Second record Gross weight Tare Net weight End Finish i.In step 2, you can delete all records of the goods number by pressing DELETE. (Method 6). ii.In step 3 and the following steps, the set of weighing records being checked can be deleted by pressing DELETE. (Method 7). iii.In the checking mode, pressing CHECK is equivalent to pressing INPUT. (4) Check truck numbers. (Table 4-7) step Operation display Note 1 Presscheck Press 4 Press check In weighing mode rEAd 1 rEAd 4 Select 4 means to check the truck number 2 Presscheck Presscheck no 001 o * First truck number step operation display Note 3 Press check Press check no 002 o * Second truck number nPress check Press check no nnn o *Last truck number Press check End Back to weighing mode i.During the operation process mentioned above, when it display the truck number, you could delete the truck number, memory tare of the truck number, and all weighing records of the truck number by pressing DELETE. ii.In the checking mode, pressing CHECK is equivalent to pressing INPUT. 4.9 TARE SETTING this type of indicator can keep 255 memory tare for a long period. Tare can be input as follows: (table 4-8) (1) Input the tare with digit keys. (“*” is the original value ) (2) Save the tare in weighing process. In the gross weight display mode, drive the empty truck onto the platform, press TRUCK NO. When the scale is stable, then press SAVE TARE after the truck number has been input. Alternatively, press SAVE TARE first, then input the truck number and press INPUT. (3) When saving each set of weighing records, the tare of the truck number will be saved as its memory tare if there is no memory tare before. step operation display note 1 Press TRUCK NO In the weighing mode 2o *Input truck number i.e. 35790 Input truck no Press INPUT o 35790 Input tare 3 Press INPUT P * P 01000 Input tare i.e. 10000kg 4Return to the weighing mode end Chapter 5 Setup and Calibration 5.1 You are required to connect the load cell properly and power up. The indicator will check its strokes automatically and then enter into working mode. 5.2 Insert the calibration plug into the 15-pin RS232 socket at the back of the indicator (Note: A 15-pin plug, short connected by pin 14 and pin 15, can be found in the Ex-box) 5.3 Now you can make calibration and set parameters as follow (*: the original setting ) Please refer to table 5-1 Notes: a)After calibration youd better print out setting result of the control parameters as well as setup code and keep in safe place so that you can input again in case you need. However you should input the value of F first and then press WEIGH twice to get into INPUT mode. b)Except that pressing WEIGH means non-operation and gets into the next step directly in step 4 nonlinear modification can be obtained through several additions to the load. (2)After each addition, input the additional value with digit keys then press CHECK key. After the last addition, press INPUT instead. (3)Five addition points ate allowed at most. g)All the parameters and setup mode included in the calibration should not be checked or modified before inserting the calibration plug with the exception of the last parameter y. Please refer to the process below: (1) In the weighing display mode, press and hold CALIBTATE about 2 seconds. (2) Input password 03190 when displaying “C *”. Then the indicator will display “C 03190”, press INPUT again. (3) Now it will display “y *”. The “*” is the original value of y, Which can be modified by digit keys. Finally press INPUT to end. h) If the overload alarm limit is more than 65535, the division must be set not less than Otherwise, the indicator will select 5 automatically as the division. *Calibration operation Table 5-1 StepOperationDisplayNote 1 Press CALIBRATE Press 888888 Press INPUT c00000 888888 Put the cal-switch into the cal-mode 888888 is the code company set, clients may change the code as per his own need. “d *”Input the division 2 Press 5 Press INPUT “d 005”(division=d, options are 1,2,5,10,20,50,100) For example: d=5 “dc *”Input the position of the decimal point(04) Press 2 “dc 2”i.e.2 3 Press INPUT “F*”Input overloaded alarm limit (Generally, F=the full scale +9 divisions) 4 Press 6045 “F060.45”. If you do not calibrate, press, INPUT directly to step 7 or press WEIGH to exit. . If you calibrate, the value of F must be input again even though the original F displayed is correct. “no load” 5Press INPUT“” Check zero point of the no load and press INPUT when the scale is unloaded and stable. Then wait for 510s Input the loaded weigh “AloAd1” Press 6000“00060.00” 6 Press INPUT“” Load some weight. Its better when near the full scale. i.e.600.00kg wait for 510s “tt*” Press INPUT“” “”7 Press INPUT“h4*” Now the calibration is over. You can check or modify parameters with the exception of tt, c0-c2, n0-n9, d0-d4, r0-r9, h0-h4, which are setup code and unnecessary to modify. Press WEIGH to exit. “Pn xyz” Press 122 8 Press INPUT“Pn 122” Pn-range of zero track and zero setting x-range of zero track y-range of zero setting z-zero setting range when staring(Note 3) i.e. 122 “Adr *”Adr-address(126) Press 01“Adr 01”i.e.019 Press INPUT 10“bt *”Bt-Baud rate of the serial communication(05) Press 3 0/1/2/3/4/5=300/600/900/1200/24/4800 Press INPUT“bt 3”i.e.3 “Fit *” Press 0 “Fit 0”Fltdigital filter intensity(05) 11Press INPUTSelect the smaller one when the weighing condition is stable. Otherwise select the bigger one. Normally, select 0. “Y *”Ref. Note 4 for y. Only 0,1 are valid Press 11“Y 00011”i.e.0001112 Press INPUT “b 00000”Input the compensated calibration value(Ref. Note 5) Press INPUT“b 00000” ENDEnd and return to weighing mode 13 (several seconds) （Table 5-2） X=1234567 Zero tracking range0.5e1.0e1.5e2.0e2.5e3.0e3.5e （Table 5-3） Y=1234 5 Zero range after presszero 2%F.S4%F.S10%F. S 20%F. S 100%F.S （Table 5-4） Z=1234 5 Auto zero range 2%F.S4%F.S10%F. S 20%F. S 100%F.S Chapter 6 ERROR MESSAGE 1. Normal message: 1.Wait please, do not perform any operation for the indicator being internal counting 2. Wait please; th