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Research paper Compatibility studies of acyclovir and lactose in physical mixtures and commercial tablets Farnaz Monajjemzadeh a,d, Davoud Hassanzadeha,e,*, Hadi Valizadeha,d, Mohammad R. Siahi-Shadbada,d, Javid Shahbazi Mojarrad b,f, Thomas A. Robertsonc, Michael S. Robertsc aDepartment of Drug and Food Control, Tabriz University of Medical Sciences, Tabriz, Iran bDepartment of Medicinal Chemistry, Tabriz University of Medical Sciences, Tabriz, Iran cSchool of Pharmacy and Medical Sciences, University of South Australia, Adelaide, Australia dDrug Applied Research Center, Tabriz University of Medical Sciences, Tabriz, Iran eResearch Center for Pharmaceutical Nanotechnology, Tabriz University of Medical Sciences, Tabriz, Iran fBiotechnology Research Center, Tabriz University of Medical Sciences, Tabriz, Iran a r t i c l ei n f o Article history: Received 27 May 2009 Accepted in revised form 22 June 2009 Available online 23 July 2009 Keywords: Acyclovir Solid state Lactose Incompatibility HPLC FTIR DSC LCMS/MS a b s t r a c t This study documents drugexcipient incompatibility studies of acyclovir in physical mixtures with lac- tose and in different tablet brands. Differential scanning calorimetry (DSC) was initially used to assess compatibility of mixtures. The Fourier-transform infrared (FTIR) spectrum was also compared with the spectra of pure drug and excipient. Although DSC results indicated incompatibility with lactose, FTIR spectra were mostly unmodifi ed due to overlapping peaks. Samples of isothermally stressed physical mixture were stored at 95 ?C for 24 h. The residual drug was monitored using a validated high-perfor- mance liquid chromatography (HPLC) assay and data fi tting to solid-state kinetic models was performed. The drug loss kinetics followed a diffusion model. The aqueous mixture of drug and excipient was heated in order to prepare an adduct mixture. HPLC analysis revealed one extra peak that was fractionated and subsequently injected into the liquid chromatographymass spectrometry/mass spectrometry (LCMS/ MS) system. The MRM (Multiple Reaction Monitoring) chromatograms characterized the peak with molecular mass corresponding to an acyclovirlactose Maillard reaction product. The presence of lactose in commercial tablets was checked using a new TLC method. Overall, the incompatibility of acyclovir with lactose was successfully evaluated using a combination of thermal methods and LCMS/MS. ? 2009 Published by Elsevier B.V. 1. Introduction The study of drugexcipient compatibility is an important pro- cess in the development of a stable solid dosage form 1. A new chemical entity or drug substance becomes a drug product after formulation and processing with excipients 2. Incompatibility be- tween drugs and excipients can alter the stability and bioavailabil- ity of drugs, thereby affecting its safety and/or effi cacy. Despite the importance of this issue, there is no universally accepted protocol for drugexcipient compatibility testing 1,2. In recent years, ther- mal analysis has been used in the development and improvement of pharmaceutical formulations 3,4. Thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC) are the most commonly used thermal techniques in drugexcipient compatibil- ity assessments 1,5,6. Isothermal stress testing (IST) is another method that involves storing the drugexcipient blends with or without moisture at high temperature and determining the drug content 2,7,8. One of the IST methods adopted by Serajuddin et al. 2 involved the storage of formulated samples with 20% v/w added water at 50 ?C for 13 weeks. Later, Sims et al. modifi ed their method to a more rapid one by changing the storage temper- ature and time to 100 ?C and 13 days, respectively. DSC can be used in combination with IST to evaluate compatibility of drugs with the selected excipients 1,9. Fourier-transform infrared (FTIR) spectroscopy is another ap- proach used in compatibility tests based on the hypothesis that some functional groups change during drugexcipient interaction 5,10,11. In the most detailed studies, degradation products can also be identifi ed by mass spectral, NMR, and other relevant analytical techniques 2,1114. The identifi cation of degradation products in dosage formulations plays an important role in the drug devel- opment process. During the past decade, with the commercializa- tion of mass spectrometers using soft ionization techniques such as electrospray ionization (ESI) and atmospheric pressure chemical ionization (APCI), the coupling of high-performance liquid chroma- 0939-6411/$ - see front matter ? 2009 Published by Elsevier B.V. doi:10.1016/j.ejpb.2009.06.012 * Corresponding author. Department of Drug and Food Analysis, Tabriz University of Medical Sciences, Tabriz, Iran. Tel.: +98 411 339 2614; fax: +98 411 334 4798. E-mail addresses: hasanzadehdtbzmed.ac.ir, Pharmatest_ (D. Hassanzadeh). European Journal of Pharmaceutics and Biopharmaceutics 73 (2009) 404413 Contents lists available at ScienceDirect European Journal of Pharmaceutics and Biopharmaceutics journal homepage: /locate/ejpb tography (HPLC) and mass spectrometry (MS) has become one of the most powerful techniques for pharmaceutical analysis. The separation by time provided by an HPLC system combined with a mass spectrometer enables a chemist to acquire the structural information of a specifi c impurity or degrade without a time- consuming isolation process. Liquid chromatographymass spec- trometry (LCMS) analysis is very sensitive for the detection of low-level unknowns in complex mixtures such as formulations. The great advantage of an LCMS system is largely based on the fact that soft ionization techniques usually provide molecular weight information for the analytes. In general, protonated, ammo- niated and sometimes sodiated molecules are produced in the positive ion mode, while deprotonated molecules are generated in the negative ion mode. Furthermore, these pseudomolecular ions often produce structurally informative fragment ions via col- lision-induced dissociation (CID) processes. Fragments of fragment ions can also be collected using tandem mass spectrometry 15. The kinetics of the reaction in the solid state is considerably more complicated than in the case of solution-phase kinetics. First, a solid system is inherently non-homogenous making the reaction dependent on the physical confi guration of the system and not only dependent on its composition at any given time. Secondly, molecules in the solid state have signifi cantly more limited molec- ular mobility than molecules in solution 13. Solid-state kinetic studies have appeared in the pharmaceutical literature over many years and can be mechanistically classifi ed as nucleation, geomet- rical contraction, diffusion and reaction order models 16,17. Lactose (molecular weight, MW = 342.3) is one of the most commonly used pharmaceutical excipients. A survey of the Physi- cians Desk Reference database shows that there are many pharma- ceutical formulations where amino compounds and lactose are both present 13,18. Recently, the possible reaction of the amine groups of drug entities with the carbonyl groups of common tablet excipients, such as lactose, starch and cellulose, has gained the interest of pharmaceutical scientists 1214,1921. An acyclic nucleoside acyclovir (MW = 225.2) is used in the treatment of varicella infections and prophylaxis of herpes simplex infections. Acyclovir is an amine-containing drug, which makes it a good candidate for the Maillard reaction with a reducing agent like lactose 22. Tu et al. increased the liver distribution of acyclovir using an acyclovirdextran conjugate, which was synthesized by the formation of a Schiff base 23. Later, Desai et al. studied the stability of low concentrations of three guanine-based antivirals (entecavir, lobucavir and acyclovir) in sucrose and maltitol solu- tions and concluded that the formation of isomeric adducts of the drugs and reducing sugars 24 occurs. All previous investigations have been conducted in solutions, and the possibility of the acyclovirlactose reaction has not yet been investigated. In this report, we focus on the determination of the early-stage Maillard reaction products (ESMRP) between the amine-containing antiviral acyclovir (ACV) and lactose (Fig. 1) in solid-state mixtures and tablet brands. For this purpose, the adduct mixture was ana- lyzed using HPLC, FTIR and LCMS/MS. Thin layer chromatography (TLC) was also used to confi rm the presence of lactose in brand for- mulations. Finally, acyclovir loss data with or without lactose were fi tted to common solid-state kinetic models. 2. Materials and methods 2.1. Materials Acyclovir (ACV) (2-amino-1,9-dihydro-9-(2-hydroxyethoxym- ethyl)-6H-purin-6-one) and guanine (2-amino-1,7-dihydro-6H- purin-6-one) (acyclovir related compound) were obtained from Arastoo Pharmaceutical Chemicals Incorp., Tehran, Iran (Fig. 1). Lactose monohydrate (Pharma grade 200 Mesh) and anhydrous lactose were provided from DMV Chemical Co., Netherlands. Acet- aminophen was received from Sigma Aldrich. All other chemicals were of HPLC or analytical grade and obtained from Labscan ana- lytical science, Ireland. Commercial tablets of ACV named Brand- 13 were acquired in Iran and Australia from local pharmacies. 3. Methods 3.1. Analytical methods 3.1.1. DSC (differential scanning calorimetry) A differential scanning calorimeter (DSC-60, Shimadzu, Japan) was used for thermal analysis of drug and mixtures of drug and excipient in a 1:1 w/w ratio. Individual samples (drug and excipi- ents) as well as physical mixtures of drug and excipients were weighed to about 5 mg in the DSC aluminum pan and scanned in the temperature range of 25300 ?C. A heating rate of 20 ?C per minute was used, and the thermograms were reviewed for evi- dence of any interaction. Enthalpy calculations were completed using TA-60 software (version 1.51). 3.1.2. FTIR (Fourier-transform infrared) spectroscopy FTIR spectra of drug and drugexcipient blends were recorded immediately after mixing and/or heating on an FTIR spectropho- tometer (Bomem, MB-100 series, Quebec, Canada) in the range of 4004000 cm?1using potassium bromide discs. The spectrum was a mean of ten consecutive scans on the same sample. Process- ing of the FTIR data was performed using GRAMS/32 version 3.04 (Galactic Industries Corporation, Salem, NH). 3.1.3. HPLC The HPLC system consisted of a SCL-10A XL auto injector, SCL- 10A VP system controller, LC-10AT liquid chromatograph and a SPD-M10AVP, UVVis, photodiode array (PDA) detector and a FRC-10A fraction collector, all from Shimadzu (Kyoto, Japan). Sam- ples were injected onto a C18 column (100 mm, 4.60 mm, 5lm; Agilent, USA) maintained at ambient temperature. The two eluting solutions used were A (Deionized water) and B (a mixture of ace- tonitrile:water:formic acid (95:5:0.1 v/v). Mobile phase was a mixture of B and A (5:95, v/v). A volume of 1 mL/min was used as the fl ow rate, and detection was performed at 250 nm. Data were analyzed with Class VP software (version: 6.14 SP1). A solu- tion of Acetaminophen (4 mg/mL in mobile phase) was used as the internal standard (Fig. 1). Internal standard solution (10lL) Fig. 1. Structures of (A) ACV, (B) Acetaminophen, (C) Guanine, and (D) Lactose. F. Monajjemzadeh et al./European Journal of Pharmaceutics and Biopharmaceutics 73 (2009) 404413405 was added to each experimental sample (100lL). The analytical method was validated with respect to parameters such as linearity, intermediate precision, accuracy and selectivity 25,26. 3.1.4. LCMS/MS The LC system consisted of a SIL-10AD VP auto injector, SCL-10A VP system controller, LC-10ADVP liquid chromatograph and a DGU-12A degasser, all from Shimadzu (Kyoto, Japan). Samples were introduced into the mass spectrometer through a C18 Gemini column (2 ? 5 ? 200 mm, phenomenex) eluted at a fl ow rate of 0.5 mL/min, at ambient temperature. Elution was per- formed, with 99% solvent A (1:999 v/v formic acid:water) and 1% solventB(1:900:50:50v/vformicacid:acetonitrile:metha- nol:water). Mass spectrometric detection was performed with an Applied Biosystems MDS Sciex (Ontario, Canada) API 2000 triple quadrupole mass spectrometer equipped with an electrospray ion- ization (ESI) interface in the positive ion mode. The tandem mass spectrometer was operated at unit resolution in the multiple reac- tion monitoring (MRM) mode, monitoring the transition of the pro- tonated molecular ions to the product ions. Q1 was used from 150 and 600 amu in a mass-resolving mode to select the parent ion. The ion source temperature was maintained at 350 ?C. The ion- spray voltage was set at 5500 V. The curtain gas (CUR) (nitrogen) was set at 15 and the collision gas (CAD) at 7. The collision energy (CE), declustering potential (DP), focusing potential (FP) and en- trance potential (EP) were set at 25, 75, 200 and 8 V, respectively. The system was used in the MRM mode following selection of pre- cursor ions, dissociating them with a collision gas and fi nally detecting the fragment ions produced by dissociation. Use of this mode results in high selectivity and sensitivity suitable for analysis and detection of specifi c molecules. Two ion pairs (a = 226.4|135.1 and b = 550.3|194.2) were used in the MRM mode. Data acquisition and processing were accomplished using the Applied Biosystems Analyst version 1.4.1 software. 3.1.5. TLC Diluent solution was a mixture of methanol and water (2:3 v/v). Developing solvent prepared as a mixture of ethyl acetate and methanol (1:3 v/v) containing 0.25% v/v glacial acetic acid. Stan- dard solution prepared by dissolving lactose in diluent solution. At least 20 units of each brand tablet were weighed and the aver- age tablet weight was calculated. Assuming that the whole excip- ient content of the mean tablet weight is lactose, the equivalent of 25 mg lactose in powdered tablet was transferred to a 25-mL vol- umetric fl asks and diluted to yield Test solution. Separately, 2lL each of Standard solution and Test solutions were applied to a thin-layer chromatographic plate (20?20, Silica gel-60 F254, 0.25 mm thickness) (Merck, Germany). The spots were dried and developed in a paper-lined chromatographic chamber equilibrated with developing solvent for about 1 h prior to use. The chromato- gram was developed until the solvent front had moved about three-quarters of the length of the plate. The plate was removed from the chamber, dried in a current of warm air, sprayed evenly with staining solution and heated at 130 ?C for 10 min. The stain- ing solution contained thymol (0.5 g) in a mixture of alcohol (95 mL) and sulfuric acid (5 mL). As shown in Fig. 7, the presence of lactose was confi rmed because the principal spot obtained from each Test solution corresponds in appearance and Rfvalue to that obtained from Standard solution. 3.2. Formulation methods 3.2.1. Preparation of ACVlactose adduct mixture ACV (0.5 g) and lactose monohydrate (3.3 g) were dissolved in 50 mLofUnitedStatesPharmacopoeia(USP)boratebuffer (0.1 M, pH = 9.2) with the aid of stirring and ultrasound 26. The ionic strength of the solution was adjusted to 25 mM with sodium chloride. Triethylamine was added in an equimolar ratio with ACV to aid solubility. The clear solution was then refl uxed at 60 ?C in a water bath (Contherm Scientifi c Ltd., New Zealand) for 12 h and dried overnight at the same temperature in an open PyrexTMbeaker using an oven. The dried mixture is referred to as the adduct mix- ture. Adduct mixtures were dissolved in mobile phase to get a 200lg/mL concentration with respect to the ACV, and this solution was subjected to reversed-phase chromatography and LCMS/MS. The presence of brown color was also measured at 490 nm. Differ- ent samples of ACV (solid state, solutions with pH = 9.2), aqueous mixture of ACV and lactose (pH = 9.2) and commercial tablets were heated in order to yield degradation products. All solid and liquid samples were heated in a 90 ?C oven or in a 60 ?C water bath for 24 and 72 h, respectively. 3.2.2. Screening test and commercial tablets For screening tests, an isothermal stress testing (IST) procedure derived from Serajuddin et al. 27 and Sims et al. 9 with minor modifi cations was employed to monitor the probable solid-state interaction of drug with excipient in an accelerated manner. Briefl y, drug and excipients (Table 1) were weighed directly in 4 mL glass vials (n = 2) and mixed in a 1:1 molar ratio on a vortex mixer for 2 min. All samples were kept for 3 days at room temper- ature in desiccators containing silica gel. After drying, whenever needed, 1% w/w magnesium stearate and/or 20% v/w water were added to the mixture. The total weight of drug: excipient blend in a vial was kept at 200 mg. Each vial was tightly capped and stored at 95 ?C in a hot-air oven. Controls samples were also pre- pared (Table 1). These samples were examined after 24 h of storage under the above-mentioned conditions using HPLC. Solid samples were dissolved in the mobile phase to yield appropriate concentra- tions and centrifuged. In each case, the supernatant was fi ltered through a 0.45-l m nylon membrane fi lter and then injected onto the HPLC system. The presence of lactose in commercial tablets was initially examined according to the British Pharmacopoeia (BP) by heating a mixture of lactose (equivalent to 0.25 mg) with added ammonia (5 mL) and water (5 mL). Development of a red color confi rms the presence of lactose in the formulations 17. As some tablets were already colored, a TLC method was used to check the color test re- sults. Twenty commercial tablets of three different brands were fi - nely powdered and assayed according to the United States Pharmacopoeia (USP) and were then kept at 95 ?C for 24 h with or witho
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