翅片防腐喷涂作业指导书.doc

GWK-WI-QA-015-A0 Page 4 of 98 row tubes work Instruction for Anti-Corrosion Coating of Fins8排管翅片防腐喷涂作业指导书Proposed By 制定Verified By审核Reviewed By审核Approved By批准DutyPersonnel/Date责任人/日期Headof Dept./Date部门负责人/日期Management Representative/Date管理者代表/日期Managing Director/Date董事经理Rev. History编写及修改情况记录No.序号Rev.版号Date日期Description编写及修改说明Signature编写及修改人1A02008-Feb-23First issue/首次编写顾而明2345678910111213141516171819201. Objective/目的Define the operating parameters and ensure the proper anti-corrosion coating of fins with continuous flatness. /定义操作参数和确保翅片防腐喷涂的涂层厚度的连续性。2. Scope/范围This work instruction covers anti-corrosion coating performed inside the workshop of our company of fins of all radiators which are using for 8 row tubes aluminum fins and copper tubes. /适用于8排管纯铝翅片及紫铜管的散热器在本公司车间内的作业喷涂。3. Responsibility/职责3.1 PE(Production Engineer) and project engineer are responsible for define the operating parameters. /工艺工程师和项目工程师负责定义操作参数。3.2 Production workers are responsible for operating coating according to this work instruction and checking the coating result by themselves. /生产部操作工负责按照本作业指导书作业并且实施自检。3.3 Inspector of QA dept. is responsible for monitoring the coating process and checking the coating result. /质保部检验员负责监控喷涂的过程以及检验喷涂效果。4. Procedure/程序4.1 Cleaning of the fins: /翅片的清洁： 4.1.1 Make sure that the ventilators or other parts which will affect the pro-treatment of aluminum fins are not assembled or they have been dismantled. /确认芯组两边的风机或者其它影响铝翅片预处理的部件未装配，或者已经装配但是现在已经拆除。4.1.2 If a thick dust blanket is present on the coil, use a vacuum cleaner with soft brush attachment first, before cleaning the coil with water and detergent. /如果芯组表面覆盖了很厚的灰尘，则必须在用水和清洁剂去污脱脂之前，先用带软刷头的真空吸尘器除尘；4.1.3 Detergent maker: Blygold. Detergent type: Refa Coil Clean. Detergent shall be diluted with water to a ratio of 1:10. The cleaning unit shall be: max. 120 bar and max. 80. /清洁剂的品牌：Blygold公司。清洁剂的型号：Refa Coil Clean。清洁剂和水的配比：1：10。清洗设备最大压力：120公斤，清洗设备最高出水温度：80摄氏度。4.1.4 When washing the coil, do not aim the pressure washer directly at the coil when initially squeezing the trigger. Squeeze the trigger with the gun pointing at the floor and, while spraying, redirect it at the coil surface to be washed. Failure to do this may result in damage to the fins. /在最一开始打开清洗设备的喷头时，千万不能将喷头直接对着芯组。必须将喷头对着地面，待水流稳定后方可将其对着盘管进行清洗作业。如果不按照此规定作业，从喷头里瞬间冲出来的清洗液有可能将盘管上的翅片损坏。4.1.5 Place the coil in a vertical position. Followings are the photos which show how to clean the coil with water and detergent step by step. /将盘管竖立放置，以下是清洗步骤示意图。 Picture 01 / 图01 Picture 02 / 图02Step 1 / 步骤1 Step 2 / 步骤2 Picture 03 / 图03 Picture 04 / 图04Step 3 / 步骤3 Step 4 / 步骤44.1.6 Position of the clean gun shall follow the picture 05 below. Picture 06 shows the wrong position of the clean gun. Do not follow the picture 06. /喷枪的位置必须按照图05所示的方法。图06显示的是错误的喷枪位置。千万不能参照图06. Picture 05 / 图05 Picture 06 / 图06Right position of clean gun Wrong position of clean gun正确的喷枪位置 错误的喷枪位置4.1.7 Clean the coil in the opposite direction of the airflow. That means the direction of the water beam shall be same as the direction of airflow which is forced by ventilator. /在气流相反的方向的一侧清洗翅片，也就是说，从喷枪里出来的水柱方向必须与散热器运行时的气流通过翅片的方向一致。4.1.8 The Coil Clean detergent must penetrate the coil completely. Distance of the spray gun to the coil depends on the type and dimension of the coil. Waiting 5 to10 minutes for using water clean after the bundle has been degreased. Distance of spray gun to the coil depends on the type and dimension of the coil.For cleaning, its better to use too much water and Coil Clean than too little. /清洗液必须彻底贯穿翅片。芯组在用清洗剂去油脂后，必须等510分钟再用水清洗。喷枪离芯组距离取决与芯组的形状和尺寸。对清洗来讲，多用一些水和清洗剂比少用好。4.1.9 Keep water beam pointing between the fins and move the gun along the tubes without waving it. /必须始终保持喷头出来的水柱在翅片之间，并且沿着铜管的方向平直地移动喷头，不能抖动。Picture 07 / 图07Clean Gun Moving Direction/喷枪的移动方向4.1.10 Repeat chapter 4.1.5 from step 1 to step 4 three times with water and detergent. Then wash the coil with only warm water until all the foam is removed thoroughly. /对于条款4.1.5所描述的步骤1到步骤4，重复执行三次。然后用且只能用温水冲洗盘管，直至所有的泡沫都被清除干净。4.2 Aligning the fins: /翅片的修整： After pre-treatment of fins, use a proper FPI fin comb to straighten any bent or misaligned fins. Make sure the comb is free of dirt and grease. /完成翅片的预处理后，使用合适片距的翅片梳来梳理倒伏的翅片或方向不正的翅片, 使用前要确认梳子上无灰尘及油污。4.3 Drying of the coil: /芯组的干燥：4.3.1 After aligning the fins, blow the excessive drops of water on the fins with compressed air. /翅片修整完毕后，用压缩空气将翅片上残留的多余的水珠吹掉。4.3.2 It is possible to dry the coil by leaving it into the air for long time. /将芯组暴露在空气中，可以让其自然干燥。4.3.3 Drying in a well-ventilated cabin will decrease drying time significantly. /将芯组暴露在通风良好的烘干室中可以显著的缩短盘管的干燥时间。4.4 Inspection method of the drying of the coil: /芯组干燥程度的检验方法：4.4.1 First, check the coil by eyesight to make sure that there is completely no water drop remaining on the fins. /首先，目视检查芯组，确认翅片上彻底地没有残留的水珠。4.4.2 Then take a pH paper and gently insert the pH paper at an angle of approx. 45 between two fins on the lower part of the coil. /然后，取一张pH试纸，将其以45左右的角度塞进盘管底部的两片翅片之间。4.4.3 Check the pH paper for discoloration due to contact with moisture. If the color of the pH paper is not changed shown as the picture 08, it means the coil is in 100% dry. If the color of the pH paper is changed shown as the picture 09, then it means the coil has the moisture inside. /检查pH试纸的颜色变化，如果pH试纸的颜色没有变化，这表明盘管100%的干燥，见图08；如果pH试纸的颜色的变化如图09所示，这表明芯组内还残留有水汽。 Picture 08 / 图08pH paper after inserting in100% dry coil100%干燥的盘管中pH 试纸的颜色Picture 09 / 图09pH paper after inserting incoil with moisture inside在有水汽的盘管中pH 试纸的颜色GWK-WI-QA-015-A0 Page 9 of 98 row tubes work Instruction for Anti-Corrosion Coating of Fins8排管翅片防腐喷涂作业指导书4.5 Paint maker: Blygold. Paint type: PoluAl XT. Thinner maker: Blygold. Thinner type: PoluAl Thinning. Add 15% thinner to paint for dilution. Blygold must stir perfectly before mix blygold with thinner /油漆的品牌：Blygold公司。油漆的型号：PoluAl XT。稀释剂的品牌：Blygold。稀释剂的型号：PoluAl Thinning。稀释剂和油漆的配比：100 ：15。在混合blygold和稀释剂前，必须把blygold搅拌均匀。4.6 Temperature of surrounding: 10 to 50. Temperature of coil: 10 to 50. Temperature of paint with thinner: 10 to 50. Maximum humidity: 85%. /环境温度：1050。盘管温度：1050。已经稀释的油漆温度：1050。最大湿度：85%。4.7 Gun maker: Graco. Gun type: AA200HS. Required air pressure of gun inlet: 12 bar.喷枪的品牌：Graco。 喷枪的型号：AA200HS。喷枪的进口气压：12公斤。4.8 Gun instruction: 4.8.1 Gun outline is shown below as picture 10. /喷枪的外形结构图如下面图10所示。Picture 10 / 图104.8.2 Knob 1: Adjustment of spray pattern. Closed: round spray pattern. Open: flat/oval spray pattern. /调节按钮1：喷涂形状。完全关闭：圆形。完全开启：椭圆形。4.8.3 Knob 2: Adjustment of paint flow. Closed: no paint flow. Open: maximum paint flow. /调节按钮2：油漆流量。完全关闭：无油漆。完全开启：最大油漆流量。4.8.4 Knob 3: Adjustment of air flow. Closed: no air flow. Open: maximum air flow. /调节按钮3：空气流量。完全关闭：无气流。完全开启：最大空气流量。4.9 Coating process: /喷涂过程：4.9.1 The coil must be completely dry before coating . For step 1 and step 2(See picture 11), distance of the gun to the coil 5 mm. knob3 open 4.5 times air flow at the gun. Spray pattern: small and round. The angle of the gun shall be above the horizon from 30to 60. /喷涂前必须让芯组完全干燥。对于步骤1和步骤2（见图11），喷枪和盘管之间的距离为5毫米。将喷枪空气流量阀3调节到4.5圈，喷涂形状调整为既小又圆。喷枪高出水平面的角度范围：3060。Picture 11 / 图114.9.2 For step 3 and step 4(See picture 12), distance of the gun to the coil 5 mm. open knob3 4.5 times air flow at the gun. Spray pattern: small and round. The angle of the gun shall be lower the horizon from 30to 60. /对于步骤3和步骤4（见图12），喷枪和芯组之间的距离为5毫米。将空气流量阀3调节到最大，喷涂形状调整为既小又圆。喷枪低于水平面的角度范围：3060。Picture 12 / 图124.9.3 spray step 1 to step 4,each step the coil must dry for at least 2 to 3 hours . Using hot air can reduce the drying time. Hot air blower maker: Master. Hot air blower type: B150CED. /喷涂步骤1到步骤4时，每步骤必须保持芯组干燥2到3个小时。可以使用热空气来缩短干燥时间。热风机的品牌：Master公司。热风机的型号：B150CED。Picture 13 / 图134.9.4 For step 5 and step 6(See picture 14), distance of the gun to the coil 10 cm. Reduce air flow. Spray pattern: oval. The gun shall be vertical to the coil. /对于步骤5和步骤6（见图14），喷枪和盘管之间的距离为10厘米。减少空气流量，喷涂形状为椭圆形。喷枪必须与盘管垂直。Picture 14 / 图144.10 Parameter settings of coating for different coils